bernclean Belt Cleaning System Clean Solution Right Down the Line

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Madlyn Heath
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1 bernclean Belt Cleaning System Clean Solution Right Down the Line

Belt Cleaning Unit Out-Feed Belt Cleaning Customized to Your Needs bernclean system is a modular steel belt cleaning system custom engineered to individual needs.

2 Belt Cleaning Unit Out-Feed Belt Cleaning Customized to Your Needs bernclean system is a modular steel belt cleaning system custom engineered to individual needs. It is designed for film, membrane and other steel belt applications. The bernclean system is available in two designs: Built around the drums as Belt cleaning out-feed unit and Belt cleaning in-feed unit Built along the bottom strand of the belt bernclean belt cleaning system, your solution for the complete removal of steel belt impurities! 2

3 Belt Cleaning Unit In-Feed Benefits: Small footprint Clean steel belts Environmentally friendly Reduced production downtime Uncontaminated product Optional Accessories: Vacuum or airknife unit Nip roller Rewinder 3

Water Cleaning Pump Drive for NIP Roller (optional) NIP Roller (optional) Substrate Rewinder (optional) Belt Scraper Brush Drive Waste Pan Wash Box Squeegees Cleaning Brush High Pressure Nozzles

4 Water Cleaning Pump Drive for NIP Roller (optional) NIP Roller (optional) Substrate Rewinder (optional) Belt Scraper Brush Drive Waste Pan Wash Box Squeegees Cleaning Brush High Pressure Nozzles Waste Water Drain Belt Cleaning Unit Out-Feed Built around Drums Belt Cleaning Unit Out-Feed and Belt Cleaning Unit In-Feed The belt cleaning unit out-feed consists of the following main components: Belt scraper Cleaning brush unit High pressure water nozzles Squeegees Function: The belt scraper removes bigger debris from the belt and deposits it into a built in waste pan. The main cleaning function is executed via high pressure water nozzles ( bar) and a special cleaning brush. The unit is tight sealed against the drum. Water and all residues are guided into the waste pan and from there into drainage squeegees which dry the belt. No water spillage around the process area. 4

Vacuum Unit Drive Fleece Stretch Roller Gear Box Brake Solvent Injection Unit Fleece Unit Belt Cleaning Unit In-Feed The belt cleaning unit in-feed consists of the following main components: Fleece

5 Vacuum Unit Drive Fleece Stretch Roller Gear Box Brake Solvent Injection Unit Fleece Unit Belt Cleaning Unit In-Feed The belt cleaning unit in-feed consists of the following main components: Fleece unit with solvent injection Vacuum unit or airknife Fleece stretch roller Function: The dry belt at the in-feed side heads into the fleece unit. The fleece is injected with solvent and squeezed by the stretch roller against the belt. The tension of the fleece can be brake-adjusted. Water or other contaminants are dissolved by the solvent and is removed immediately. Finally a vacuum unit cleans the belt from micro particles. 5

Brush Module (2) Vacuum or airknife module Brush Module (1) High Pressure Water Jet Module Lifting Device Belt Cleaning Unit Bottom Strand Built Along the Bottom Strand of the Belt The belt cleaning

6 Brush Module (2) Vacuum or airknife module Brush Module (1) High Pressure Water Jet Module Lifting Device Belt Cleaning Unit Bottom Strand Built Along the Bottom Strand of the Belt The belt cleaning unit mounted at the bottom strand of the belt covers applications with access to the bottom side of the belt. High pressure water jet module Brush module(s) Optional Accessories: Vacuum or airknife module Fleece unit 6

Oscillating Belt Cleaning Brush Cleaning Brush Vacuum or Airknife Moistening Spray Bar Water or Solvent High Pressure Water Jet Module Brush Drive Brush Drive Belt Cleaning Unit Bottom Strand

7 Oscillating Belt Cleaning Brush Cleaning Brush Vacuum or Airknife Moistening Spray Bar Water or Solvent High Pressure Water Jet Module Brush Drive Brush Drive Belt Cleaning Unit Bottom Strand Function: The bernclean along the bottom strand allows for greater variations and combinations of modules. A high pressure water jet head moves across the width of the belt and removes bigger parts. The next unit is a brush module with spray nozzles (up to 200 bar) where contaminants are removed mechanically. The last module is a vacuum or airknife module, which dries or cleans the belt from micro particles. Counter rollers eliminate vibrations and noise on the belt. Your solution for perfect removal of belt impurities is a bernclean belt cleaning system! 7

8 OUR GOAL: IMPROVE YOUR PRODUCTIVITY AND COMPETITIVNESS Efficient solutions are constantly evolving. We make them our business. Increasing globalization means that manufacturers are continually facing new challenges. An enterprise can remain competitive ONLY if it is continuously rethinking its solutions. Berndorf Band Engineering develops and implements innovative solutions designed to optimize steel belt production processes. Benefits: Shorter manufacturing cycles Lower production cost Increased Output Invest today, be competitive tomorrow! Berndorf Band Engineering GmbH Leobersdorfer Straße 26 A-2560 Berndorf Austria Tel (+43)2672/800-0 Fax (+43)2672/

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