JBS Material Handling Ltd
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1 JBS Group Scotland Ltd was founded in 1974, our corporate office and workshops are based at Peterhead, in the North East of Scotland, UK. Our business encompasses many different types of activities including the JBS Material Handling Ltd which designs, manufactures, installs and commissions complete Screw Conveyor (Auger) systems. JBS Group Scotland has grown and developed into a leading Scottish supplier for the oil & gas and other industries with a strong and loyal global client base. JBS Group Corporate Office in Peterhead, Scotland, UK.
2 JBS Group of Companies Fabrication & Pipework Heat Exchangers Engineering Material Handling JBS Group Subsea Blast Containment Rental Equipment Marine 2
3 Advantages of Using Screw Conveyors The trough screw is a screw conveyor principle that is used all over the world and has an excellent price/quality ratio. Screw conveyors have a wide variety of uses. The term low maintenance also applies to trough conveyors. There are angled variants from 0 to 90 degrees. With angles over 30 degrees, special covers are used to prevent the product flowing back. Covers can be fitted with hinges with quick-locks and, of course, the appropriate ATEX IECEx approved safety switches. Ideal for conveying dry to semi-fluid bulk materials free flowing to sluggish. Cost-effective when compared to other conveying devices such as belt, pneumatic or aeromechanical. Efficiently distributes bulk materials to various locations using multiple inlet and discharge points Totally enclosed for dusty, corrosive or hazardous environments. ATEX approved for Zone 1 hazardous areas in the oil & gas industry. Controlled flow by varying screw pitch. Minimal downtime and minimum maintenance. FEEDER TROUGH DIRECTION OF TRAVEL 90 Angled Trough and Screw 3
4 Complete Turnkey Design Service Design drawings in auto cad or 3D model. Client input to throughout drawing process with drawings sent to client for approval prior to manufacture Engineering support during design phase. Hard faced flights. Skip stations. DNV approval. Fixed and Variable Speed Electric Drive. Chain Drive. Hydraulic Drive. Immediate Stop Brake. UHMW Liner. Quick Release Couplings. Manual and Pneumatic Slide Gate Discharge Valves. Swivel, Inlet and Discharge Valves and Hoppers. Swivel Stands. ATEX IECEx and NEMA UL Electrical Safety Kits. All parts manufactured to CEMA standard.
5 As the worldwide leading manufacturer of Screw Conveyors and Screw Feeders, JBS Material Handling Ltd offers Screw Conveyors and Feeders tailored for specific purposes across a wide range of sectors: Tubular Trough Conveyors. Carbon and Stainless Steel. Twin Shaft. High Temperature Applications. Inclined and Vertical. Shaftless. Ribbon Flight. Moisture and Dust Tight Heavy Duty Construction Hinged Conveyors ATEX Approved for Zone 1 hazardous areas. CEMA industry standard components. NEMA UL Electrics for the USA. ATEX IECEx Electrics for the rest of the world. Complete Design, Manufacture, Factory Acceptance Test, Delivery and Installation Onshore / Offshore.
6 1. Electric motor with variable speed gearbox shown. 2. Drive shaft. 3. Adapter plate. 4. Trough drive end plate. 5. Gasket. 6. Trough. Screw Conveyor Drive Section Horizontal mount fixed speed drive Option: Immediate Stop Brake (ISB) Failsafe Device for Increased Safety- ATEX IECEX and NEMA / UL approved Fixed speed drive only. 7. Screw. 8. Hanger Assembly. Vertical mount fixed speed drive 9. Top cover metal cover and GRP grated cover shown. 10. Top guard Client Request Only. All components manufactured to CEMA standards 11. Option Immediate Stop Brake (ISB) for increased safety.
7 Screw Conveyor Mid Section 1. Hardened Coupling Shaft. 2. Hanger Assembly. 3. Trough. 4. Screw. 5. Top cover metal cover and GRP grated cover shown 6. Top Guard Client Request Only. All components manufactured to CEMA standards
8 Screw Conveyor End Section 1. Hanger Bearing. 2. Hardened Coupling Shaft. 3. Hanger. 4. Trough. 5. Screw. 6. End Shaft. 7. Waste Pack Seal (Standard). 8. End Bearing. 9. Trough End Plate (Non drive end). 10. Gasket. 11. Top cover metal cover and GRP grated cover shown. All components manufactured to CEMA standards 12. Top Guard Client Request Only.
9 Screw Conveyor Safety Equipment 1. Start / Stop control panel with lockable isolator switch ATEX IECEx and NEMA UL approved. 2. Emergency Stop Switch. 3. Grabwire Switch and Installation Kit. 4. Lockable Troughs. 5. Immediate Stop Brake (ISB). 6. Set clearance between top cover and screw. Immediate Stop Brake (ISB) failsafe system for ATEX IECEx and NEMA UL applications. 7. Quick release screws. 8. Micro switch cut off when opening troughs. 9. Level switches. 10. Safety labels visible over all exposed surfaces.
10 Recommended Cuttings Capacity Guide Small size screw conveyors: Approximate Length of Screw Conveyor: Tons/Hr (T/Hr): Drive Shaft Size: Conveyor Shaft Diameter: 10ft 20ft 30ft 40ft 50ft 60ft 5 Tons/Hr 1.5 inch 6 inch 1.1kW 1.5kW 2.2kW 3.0kW 3.0kW 4.0kW 10 Tons/Hr 2.0 inch 9 inch 2.2kW 3.0kW 4.0kW 4.0kW 4.0kW 5.0kW 15 Tons/Hr 2.0 inch 10 inch 2.2kW 4.0kW 5.5kW 5.5kW 5.5kW 6.0kW Medium to large size screw conveyors: Approximate Length of Screw Conveyor: Tons/Hr (T/Hr): Drive Shaft Size: Conveyor Shaft Diameter: 12ft 24ft 36ft 48ft 60ft 75ft 25 Tons/hr 2.0 inch 12 inch 4.0kW 5.5kW 7.5kW N/A N/A N/A 25 Tons/hr 3.0 inch 12 inch 4.0kW 5.5kW 7.5kw 7.5kW 11.0kW 11.0kW 30 Tons/hr 3.0 inch 12 inch 4.0kW 5.5kW 7.5kW 11.0kW 11.0kW 15.0kW 40 Tons/hr 3.0 inch 12 inch 5.5kW 7.5kW 11.0kW 15.0kW 15.0kW 15.0kW 50 Tons/hr 3.0 inch 14 inch 5.5kW 7.5kW 11.0kW 15.0kW 18.0kW 18.0kW 60 Tons/ hr 3.0 inch 16 inch 7.5kW 11.0kW 15.0kW 15.0kW 18.5kW 18.5kw 70 Tons/hr 3.0 inch 18 inch 11.0kw 15.0kW 15.0kW 18.5kW 18.5kW 22.5kW Calculations above are for guidance only. Electrical output figures stated in this table are in kw at 50 Hz. For 60 Hz comparison please contact JBS Material Handling Limited. Electric motor output frequency (50Hz and/or 60Hz) and output voltages should be stated at time of order. 10
11 11
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17 Health, Safety and Quality Assurance With 40 years plus experience of working in the global oil and gas industry JBS Group (Scotland) Ltd considers the Health and Safety of its employees, contractors and visitors (and others who may be affected by its activities) to be of paramount importance. ISO 9001:2008 Accredited OHSAS 18001:2007 Accredited FPAL Accredited
18 . JBS Material Handling Ltd For further information regarding any of our screw conveyor, design, manufacturing, installation and commissioning services or for 24/7 spare parts support please contact: JBS GROUP (SCOTLAND) LTD Materials Handling Division Limited South View Dales Industrial Estate Peterhead, AB42 2WG Scotland, UK Tel: +44 (0) Fax: +44 (0) Website:
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