Operating Manual. T SeriesTip Trailer All Models. Part Number:

Transcription

1 T SeriesTip Trailer All Models Operating Manual Part Number: Giltrap Engineering Ltd P.O. Box 7 Main North Rd Otorohanga, New Zealand Phone: Fax: info@giltrapag.co.nz Website:

2 Page Disclaimer Although every endeavour has been made to compile as near to complete records as possible for the machine described, it is possible some information is incomplete or missing. Giltrap Engineering request that you treat this book as a guide only, and offer any assistance necessary to procure the information or part you may require. For parts or service enquiries, please contact the applicable numbers on the previous page. First Edition printed January 0 Copyright 0 by Giltrap Engineering Ltd. Printed in New Zealand All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.

3 Page Table of Contents INTRODUCTION... DELIVERY... WARRANTY...5 INSTALLATION...6 MAINTENANCE...6 GENERAL SAFETY...7 TRANSFERS & LABELS...9 JACK ASSEMBLY TYPE 0MM...0 AXLE HUB ADR... AXLE HUB ADR... MONROC 60MM HUBS... MONROC 70MM HUBS... MONROC 0MM HUBS...5 MONROC 90MM HUBS...6 MONROC 00MM HUBS...7 SINGLE AXLE ASSEMBLY T06 & T TANDEM AXLE ASSEMBLY T06 & T70... TANDEM AXLE ASSEMBLY T90 & T5... TANDEM AXLE ASSEMBLY T65 & T67... TANDEM AXLE ASSEMBLY T00... HYDRAULIC RAM / SINGLE STAGE (T005)...5 HYDRAULIC RAM / TWO STAGE...6 HYDRAULIC RAM MULTI STAGE...7 MANUAL TAILGATE ASSEMBLY... TAILGATE CATCH ASSEMBLY...9 TAILGATE CATCH ASSEMBLY...0 HYDRAULIC HOSE ASSEMBLY... HYDRAULIC HOSE ASSEMBLY...

4 Page Introduction Thank you for purchasing a Giltrap product. Giltrap Engineering Ltd has enjoyed a longstanding success with their machinery. We would like you to enjoy the benefits of owning a Giltrap too. By following the guidelines laid out in this book, you will ensure trouble free, low maintenance operating for years. Giltrap Engineering Ltd is a progressive company which continually strives to satisfy your needs, so we welcome any feedback which you can provide to help us improve our products and services and to ensure that they perform to your expectations. Any constructive comments about this operator s manual are also welcome. Your machine has been designed to perform its task efficiently and with a minimum of maintenance. This handbook provides safety guidelines, instructions, maintenance requirements and parts listings. We recommend that you read the entire handbook, before operating the machine as this will enable you to take full advantage of your new machine s considerable potential. Delivery Before you begin to use your machine, please check it to make sure there is no delivery damage. If damage is evident, contact the dealer who supplied the machine so that they can make the appropriate claims. If you have any other queries, please contact your dealer or Giltrap Engineering Ltd (000 0 GILTRAP). All Giltrap products are covered by a 6month warranty on parts and labour, subject to normal use. Please fill in the details below for future reference. Model: Serial No: Delivery Date: Dealer:

5 Page 5 Warranty The goods specified in the Price List as designed and supplied by Giltrap Engineering Ltd are warranted against faulty workmanship and defective materials for a period of months from the date of purchase. In addition to the primary month warranty for Giltrap products, there is a further month structural warranty for the goods, against faulty workmanship and/or defective materials for structural items only. The structural warranty does not apply to electronics or component parts. Such warranty is subject to the following conditions:. This warranty covers the repair or replacement of parts or machinery sold by the manufacturer and damaged as a result of the faulty workmanship or materials in such parts or machinery. It does not extend to any other loss or damage including consequential loss or damage or loss to other property or persons.. W ithout limiting the generality of paragraph above, this warranty does not cover the following: (a) Travel expenses. (b) Damage caused by accident, misuse or abuse. (c) Damage to any goods which have been a ltered or modified by someone other than the manufacturer or its authorised agent. (d) Damage or loss to the goods due to their unsuitability for any particular use or for using with any particular tractor except where such use or tractor had been specific ally approved by the manufacturer. (e) Damage or loss where the fitting and installation of the goods were not carried out by the manufacturer or its authorised dealer.. Procedure for recovery under warranty. No loss or damage will be covered by this wa rranty unless the loss or damage is reported immediately to the dealer (who will contact the distributor who will advise whether it is covered by the warranty and undertake the necessary action). No w arranty repair w ork is to be undertaken prior to an ord er number being obtained. This warranty shall be interpreted according to the laws of New Zealand and the parties agree to submit to the jurisdiction of the Courts of New Zealand.

6 Page 6 Installation Connect the trailer to the tractor drawbar. Ensure that the tractor drawbar is the correct height so the trailer deck is close to horizontal. Check that there are no hydraulic leaks in the hoses and fittings. Be aware of hazards and dangers before operating the equipment. Be sure that the tractor is the correct size in relation to the trailer. Maintenance Grease the ram mounting pins occasionally. Check the tyres regularly for correct pressure. Check all bolts etc. for tightness.

7 Page 7 General Safety For the safety of others and yourself, please read and follow the precautions in this operator s manual. Pay particular attention to the following safety aspects of operating machinery. Do not ride on or allow passengers on the machine. Always use a recognised hitch pin with a safety clip to hook trailed implements on behind the tractor. When pulling trailed implements or loads, be sure to use a tractor of greater or equal weight than the combined weight of the load and trailer.

8 Page Carry a suitable fire extinguisher. A fire can ignite under certain conditions, so please take the following precautions: After running your machine for a short time, check for defective bearings. A faulty bearing can become very hot, eventually discolouring, requiring immediate replacement. Do not allow combustible material to accumulate inside guards or around rollers and other moving parts. If your machine becomes blocked, stop immediately and remove the obstruction. Be careful when operating in hot or dry conditions or on extreme fire risk days. Release all hydraulic pressure from implements before commencing service work. Never look for suspected oil leaks with your hands or body use a piece of cardboard instead. Any fluid which penetrates the skin will have to be removed immediately by a medical expert. Seek specialist advice on this type of injury.

9 Page 9 Transfers & Labels Item 5 Giltrap Part # Description Decal Giltrap G T005 Decal Giltrap G T06 Decal Giltrap G T70 Decal Giltrap G T90 Decal Giltrap G T5 Decal Giltrap G T65 Decal Giltrap G T67 Decal Giltrap G T00 Decal G Label Do Not Reach Under Label Ensure Jack Is In Adhesive plate with serial number Quantity

10 Page 0 Jack Assembly Type 0mm

11 Page Axle Hub ADR

12 Page Axle Hub ADR Item Giltrap Part # HUB000KG Complete Stub Axle, ADR 6 stud 60sq HUB000KG Complete Stub Axle, ADR 6 stud 70sq HUB50KG Complete Stub Axle, ADR stud 0sq HUB5000KG Complete Stub Axle, ADR stud 90sq 009 Seal 57x00x0 O/A (0x00x nom.) 009 Seal 67x0x O/A (00x0x0 nom.) 0095 Seal 7x0x0 O/A (0x0x nom.) 0096 Seal x0x0 O/A (9x0x nom.) BRG0J Taper Roller Bearing, 0 J BRG0J Taper Roller Bearing, 0 J BRG5J Taper Roller Bearing, 5 J BRG6J Taper Roller Bearing, 6 J BRG00J Taper Roller Bearing, 00 J BRG0J Taper Roller Bearing, 0 J BRGJ Taper Roller Bearing, J BRGJ Taper Roller Bearing, J Wheel Stud, Mx Wheel Stud, M0x60x Wheel Nut, M Wheel Nut, M0x.5 7 Hub Only, ADR 50 kg 6 stud 7 Hub Only, ADR 00 kg 6 stud 7 Hub Only, ADR 50 kg stud 7 Hub Only, ADR 5000 kg stud GRN5 Grease Nipple, Mx.0 5 deg Slotted Nut, M9x Slotted Nut, M9x Slotted Washer Nut, Mx Slotted Washer Nut, Mx.5 0 Retaining Clip (or Split Pin SP5x70) 0 Retaining Clip (or Split Pin SP5x70) 0 Retaining Clip (or Split Pin SP5x0) 0 Retaining Clip (or Split Pin SP5x90) Grease Cap ADR Pressed Steel 0mm 00 Grease Cap ADR Pressed Steel 90mm 00 Grease Cap ADR Pressed Steel 0mm 00 Grease Cap ADR Pressed Steel 0mm Description 60mm Quantity 70mm 0mm 90mm

13 Page Monroc 60mm Hubs

14 Page Monroc 70mm Hubs

15 Page 5 Monroc 0mm Hubs

16 Page 6 Monroc 90mm Hubs

17 Page 7 Monroc 00mm Hubs

18 Page

19 Page 9 Single Axle Assembly T005 Item Giltrap Part # WHLA.5/ Description Quantity Axle Beam, T005 Wheel Assembly.5/0x5. Wheel Nut, Mx.5

20 Page 0 Single Axle Assembly T06 & T70 Item Giltrap Part # Description Axle Beam Axle Beam Quantity Used T06 T70 WHLA.5/0 Wheel Assembly.5/0x5. WHLA00/605.5 Wheel Assembly 00/60x Wheel Nut, Mx.5 B6x5 Bolt, M6x5 5 S59 Washer, Conical M6 6 N6 Nut, M6

21 Page Tandem Axle Assembly T06 & T70 Item Giltrap Part # WHLA.5/ Description Quantity Used T06 T70 Axle Beam Axle Beam Wheel Assembly.5/0x5. Wheel Nut, Mx.5 B6x5 Bolt, M6x5 5 S59 Washer, Conical M6 6 N6 Nut, M Hub Mount, 60sq Hubs GRN/90 Grease Nipple, /" BSP 90deg 9 GRN/90 Grease Nipple, /" BSP 90deg

22 Page Tandem Axle Assembly T90 & T5 Item Giltrap Part # 0076 Axle Beam 0070 Axle Pin WASG6 Washer, Spring M6 B6x0 Bolt, M6x Hub Mount, 70sq Hubs 6 GRN/90 Grease Nipple, /" BSP 90deg 7 00 Bush GRN/90 Grease Nipple, /" BSP 90deg 9 WHLA5/70 Wheel Assembly 5/ Wheel Nut, Mx.5 B6x5 Bolt, M6x5 S59 Washer, Conical M6 N6 Nut, M6 WA6 Washer, Flat M6 Description Quantity Used

23 Page Tandem Axle Assembly T65 & T67 Item Giltrap Part # Description 0075 Axle Beam 0077 WASG6 B6x GRN/ GRN/90 9 WHLA5/70 9 WHLA05/70R Quantity Used T65 T67 Axle Pin Washer, Spring M6 Bolt, M6x0 Hub Mount, 90sq Hubs Grease Nipple, /" BSP 90deg Bush Grease Nipple, /" BSP 90deg Wheel Assembly, 5/70 Wheel Assembly, 05/70R0 Wheel Nut, M0x.5 (may c/w conical washer) B0X60 Bolt, M0x60 S55 Washer, Conical M0 N0 Nut, M0 WA6 Washer, Flat M6

24 Page Tandem Axle Assembly T00 Item Giltrap Part # 006 Description Quantity Used Axle Beam B0X60 Bolt, M0x60 S55 Washer, Conical M0 N0 Nut, M0 Axle Pin Wheel Assembly 550/60.5 Wheel Nut, M0x.5 (may c/w conical washer) Hub mount Axle Bush steel outer Grease Nipple, / BSP 90deg 5 6 WHLA550/ B0X60

25 Page 5 Hydraulic Ram / Single Stage (T005) Item Giltrap Part #.5TRAM Complete Ram Spear Assembly SLW670 Seal, Wyclip Retaining Head, Cast Iron 5 OR0 ORing 0, x/ Piston, /" 7 SLUSAL Seal, /x/x/ U Ring WA5x5x Washer, Flat 6x5x Black 9 NNFxTPI Nut, Nyloc x TPI 0 GRNST Grease Nipple, Mx.0 Straight Cylinder, Lower /" SLKT Seal Kit (includes #, #5, #7) Description Quantity

26 Page 6 Hydraulic Ram / Two Stage Item Giltrap Part # TRAM 6TRAM OR SLUSAL7 WA5x65x NNFxTPI SLUSAL WA5x5x GRNST SLW670 BRGRx5/x/ SLK5T Description Complete Ram Complete Ram Spear Assembly, 0mm Spear Assembly, 0mm Retaining Head, Bronze 0mm ORing 0, x/ Piston, /" plain Piston, /" c/w wear ring groove (where fitted) Seal /xx9/6 U Ring Washer, Flat 6x65x Black Nut, Nyloc x TPI Retaining Head, Bronze Cylinder, Upper /" Cylinder, Upper /" Piston, /" plain Piston, /" c/w wear ring groove (where fitted) Seal /x/x/ U Ring Washer, Flat 6x5x Black Cylinder, Lower /" Cylinder, Lower /" Grease Nipple, Mx.0 Straight Wiper Seal, 0mm (where fitted) Wear Ring, /" (where fitted) Wear Ring, /" (where fitted) Seal Kit (includes # (x), #6, #, #6, #7) Quantity Used T06 T70

27 Page 7 Hydraulic Ram Multi Stage Quantity Used Item Giltrap Part # RAMTT70..0 RAMTT Description T90 T5 & T65 T67 & T00 Hydraulic Ram, Stage Hydraulic Ram, 5 Stage RAMTT.5FOOTMOUNT BoltOn Foot Mount Swivel Mount Base Swivel Mount Base B6X60 Bolt, M6x60 5 WASG6 Washer, Spring M6 6 N6 Nut, M6 7 GRNST Grease Nipple, Mx.0 Straight RAMTTINLET Threaded Inlet Fitting SLKT Seal Kit, Stage Ram SLKT Seal Kit, 5 Stage Ram

28 Page Manual Tailgate Assembly Quantity Used Item Giltrap Part # Tailgate T005 & T Tailgate T Tailgate T90, T5 & T65 Description T005 & T06 T70 T90, T5 & T65

29 Page 9 Tailgate Catch Assembly

30 Page 0 Tailgate Catch Assembly Item Giltrap Part # Gate Catch, Left Hand Side Half Shaft, Left Hand Side Half Shaft, Right Hand Side Gate Catch, Right Hand Side Torque Arm Wheel Mount (pre '9) 7 AGCW Wire Rope Wheel WA Washer, Flat M as req'd 9 B0x60 Bolt, M0x60 0 Bx60 Bolt, Mx60 NN Nut, Nyloc M NN0 Nut, Nyloc M0 SC0x60SC Cap Screw, M0x60 Bx5 Bolt, Mx5 5 RAMAXM95 Ram, Single Acting Spring Return Ram Mount 7 B0x0 Bolt, M0x0 NN0 Nut, Nyloc M Linkage Arm 0 B0x0 Bolt, M0x0 AGCLINKAGE Wire Rope Assembly SGTx Spring, Tension Description Quantity Used

31 Page Hydraulic Hose Assembly

32 Page Hydraulic Hose Assembly Item Giltrap Part # HYFS500 HYFS000 Description Quantity Used Imperial Metric Hydraulic Hose Tail, /" BSP Male (6T) Hydraulic Hose Tail, /" BSP Female (T) 500 Rear Hydraulic Hose, /" (6T) 505 Rear Hydraulic Hose, /" (T) Front Hydraulic Hose, /" (6T) Front Hydraulic Hose, /" (T) 6 HYFSN0 Ferrule 7 HFYS0 Hydraulic Hose Tail, 7/" JIC 7 HYFS7M0 Hydraulic Hose Tail, mm HYFFC750 Versil Nut, 0mm HYFFTNS6 Nut, Cutting Ring mm 9 HYFS500 Hydraulic Hose Tail, /" BSP Male 0 HYFQRC/M Quick Release Fitting, Male /" HYT5/ Steel Hydraulic Tube 5/" OD HYT6 Steel Hydraulic Tube 6mm OD x.0mm CLCSM6 Tube Clamp HYFFF96050 Versil Sleeve HYFFTCS6 Cutting Ring, 6mm