John Deere Tractors MANUAL

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1 John Deere Tractors MANUAL 202

2

3 John Deere Tractors Blade, pivot frame Cylinders & Hydraulics Main Frame, Brackets, Mounting Safety, Operation, Maintenance 9 Attachments Warranty 2 22 Industrial Drive, Box 80 Regina, Sask. Canada SP B fx SAFETY The safety instructions that follow pertain only to this specific equipment. You should be aware of agricultural & industrial safety especially related to heavy equipment. If you are not familiar with safety procedures then you should get training. Improper use will result in maiming or death. 202

4 202 John Deere Blade Components p

5 Pivot Frame 802 ft 9 Dlock 80 2ft 800 0ft Bell 82 Tilt ring 2 80 Bolt / x Gr. 8 Locknut /, Gr.C unitorq. Qty Relief valve bracket 80 Pivot pin, blade-pivot 8 89 Bolt /8 x 2 / Locknut /8, Gr.C unitorq Depth shoe 2 02 Pin / Lynch pin 2 20 ft Cutting edge 2 20 ft ft 820 Plow bolt /8 x 2 / a/r 8 Locknut /8, Gr.C unitorq. a/r 2 Relief valve 80 Bolt / x 2 / Flat washer / Lock washer / Nut / Pivot frame 22 8 Angle cyl pin 2 80 Bolt /2 x / Lock washer / Flat washer /2 2 Wear bushing /2 p2

6 Cylinders John Deere Lift Cylinders 220, -/2 x 8 x -/2 Lift cylinder Qty per cyl Barrrel 2 22 Piston 228 Lock ring 22 Open Cap 220 Rod & Clevis 8 Lock nut /8 UNF unitorq. 220 Pin -/2 x 2-/ Shoulder Bolt /2 gr8 UNC Flat washer.9 ID x.9 OD Seal kit 880 Lift Hydraulic Kit Angle Cylinders 22200, x 20 x 2 Angle cylinder Qty per cyl Barrrel Piston 228 Lock ring Open Cap 2220 Rod & Ball Joint 8 Lock nut /8 UNF unitorq Seal kit 890 Angle Hydraulic Kit Angle Cylinders (alternate) 2200, x 20 x -/2 Angle cylinder Qty per cyl Barrrel 2 22 Piston 228 Lock ring 22 Open Cap 220 Rod & Ball Joint 8 Lock nut /8 UNF unitorq. 222 Seal kit 890 Angle Hydraulic Kit 0 Tilt Cylinders 220, x 8 x -/2 Tilt cylinder Qty per cyl Barrrel 2 22 Piston 228 Lock ring 22 Open Cap 220 Rod & Clevis 8 Lock nut /8 UNF unitorq. 220 Pin -/2 x 2-/ Shoulder Bolt /2 gr8 UNC Flat washer.9 ID x.9 OD Seal kit 800 Tilt Hydraulic Kit p

7 Hydraulics 202 Hose lengths ( ) in inches Qty 28 Hose /8 x Hose /8 x Hose /8 x Hose /8 x 0 2 Hose /8 x 2 28 Hose /8 x Hose /8 x 0 Lift LIFT CYLINDERS (9) 2 (9) 2 (8) (8) (20) (20) Lift 2 ANGLE CYLINDERS (0) (0) (0) (0) Angle Relief Angle (2) (2) Hydraulic Fittings Qty 0 EL / m JIC x ORB 2 0 TEE / m JIC 2 Nipple / m JIC x ORB 2 2 TEE / m JIC x JIC x ORB Connector / JIC m 8 Quick coupler TILT CYLINDERS Tilt Tilt (2) (2) (2) (2) 09 Coloured hose markers, pack (2) continued (20) continued (2) continued (20) continued Use different coloured tape to mark sets of hydraulic hoses. Use one or two tapes to indicate lifting or retracting hoses. (0) (0) Hose take-up p

8 Main Frame & Brackets 202 John Deere Spacer bushing Press in spacer bushing (), then install side hanger brkt () Bolt /8 x 2 / Side bracket Tractor frame Spacer plate () used only with 2WD tractors 2 JD JD JD p

9 Remove tractor's suitcase weights when dozing,, 202 Weight brkt remains on Existing M20 x Qty 800 Main frame 2 80 Front hanger 808 Bolt / x 2 /2 822 Lock nut / Main & rear frame bolt hole alignment: JD JD Front bracket JD JD Front bracket JD RH side hanger brkt 92 LH 89 Bolt /8 x 2 /2 8 8 Flat washer /8 sae f Nut /8 st 2nd rd th th th 8th 0th th 2th 0 8 Bolt M20 x 0 8 Flat washer / sae (M20) Nut M20 89 Bolt /8 x 2 / 2 8 Flat washer /8 2 0 Bolt M20 x 0 Flat washer / sae (M20) JD st 2nd rd th th 8th 0th 2th th th 9 Spacer plate 2 92 Spacer bushing RH side bracket 882 LH 0 Bolt M20 x 0 Flat washer / sae (M20) Hook hose take up to tractor frame Tractor's hyd ports at rear Rear frame 9 8 Bolt / x 2 / Lock washer / Nut / Pivot pin, main-pivot 2 8 Bolt /8 x / Lock washer /8 2 8 Flat washer / Weight bracket plate 2 88 M20 x Bolt M20 x Flat washer / sae (M20) Qty for that application & grand total for this assembly Hose take up Spring p

10 202 John Deere Qty 80 Dlock linkage Bolt /8 x DL bushing 2 88 Lock nut / UHMW plastic block Lock pin 2 DL linkage includes.. 80 Wedge 8 Compression spring 9 89 Roll pin 0 80 DL linkage plate/bush DL handle Lock pin Hose clamp part includes... 8 Bolt / x / Top plate 8028 Clamp two halves 802 Bottom plate weld on 0 Qty for that application & grand total for this assembly 2 2 p

11 Mounting 202 Dlock closing Take clip pin off Block up rear frame inches. Line tractor up over the rear/main frames. Make sure DLOCK is open, clip pin is off and handle is stored. Use the handle to close the latch Drive forward so that the front bracket pin is just behind the front hanger's hook. It should be lined up so you can drive into the front hanger when it is raised up. Hook up the hydraulics. Note the second position for the final movement of closing Raise the front hanger by extending the lift cylinders so the pin and hook are level. Put handle away Secure with clip pin Drive forward until the pin is in the front hanger. There should be a small gap Now close the lift cylinders. This will take the weight off the rear frame. Pry and jack up if necessary. Close the DLOCK. Make sure Dlock is closed properly To disengage: - RAISE THE BLADE 2- Open the Dlock - Extend lift cylinder to lower rear frame - Lower main frame to graund - Back out to clear front hanger - Unhook hydraulics WARNING It is vital to raise the blade before opening Dlock. If you don't the rear frame will fall.

12 Why is SAFETY important to YOU? 202 John Deere BIG Reasons: Accidents Can Disable and Kill Accidents Are Costly Accidents Can Be Avoided YOU ARE RESPONSIBLE... for your own safety and that of others. If you are not familiar with basic agriculture & industrial safety, you must get training. Owners of equipment must by law give operating instructions to other operators such as family members or a hired hand. Making any design changes to equipment could cause a hazard and damage your machine. Wear proper safety equipment. Have handy: First aid kit Fire extinguisher Before working on machine: Turn tractor off Set controls in neutral Remove ignition key HYDRAULIC Keep all parts clean. Replace worn or damaged parts. Don t try any makeshift repairs. Before operating check that everything is tight and not broken. Wear gloves and eye protection when searching for leaks. Use a piece of wood or cardboard but not your hand. High pressure oil will penetrate your skin. If that happens you risk serious injury. BLADE Lower blade to the ground when not in use. Keep clear of blade when tractor is running. Keep hands & feet away from under blade. Turn engine off when hooking up hydraulics and engaging DLOCK during mounting or dismounting. TRANSPORTING Lift blade up then hold with safety chain. Make sure SMV sign & reflectors are clean. Use your hazard lights. p9 Operation & Maintenance Before using for the first time Lube all points Torque all hardware to correct setting Check hardware torque & hydraulics after the first 2 hrs & again after 0 hrs. Before using each time Check: If all points lubricated All components attached securely Condition of cutting edge Depth shoe wear Tractor s Hydraulic oil reservoir Condition of hoses, lines & fittings Bleeding hyd Bleed hydraulics of air. Cycle the hydraulics several times and hold the cylinders at full extent for several seconds. IMPORTANT Check torque on all hardware periodically. Check after first 2, 0, 0, then every 200 hours. TORQUE all hardware Cold weather Cycle the cylinders several times to warm up system. Floatation mode Here are some the things you can do with your hyd system in float position; Skim the top of pavement Run on the skid shoes Back drag Rear end weights & Tire inflation If needed, balance out your tractor by ballasting the rear end. You may need to raise the tire pressure in the front wheels. Consult your tractor's manual.

13 Operation & Maintenance 202 Depth shoes Soft uneven ground Depth shoe low Blade high Hard even ground Depth shoe high Blade low Torque Settings Imperial Gr. Gr. 8 Metric / 9 2 (ft lb) 0.. / /8 0 / 0 0 / / / / / Hyd. Fittings - SAE (ft lb) / /8 90 (ft lb) Lube all points and mechanisms after every 8 hr of use. Lube with: Tilt cyl? NOTE: All hardware is Hex head, Plated, Gr. UNC (imperial) or P (metric) and all Hoses are /8, ends c/w / JIC female swivel, unless stated otherwise. Grease Spray lubricant Bell, places Lube both sides Lift cyl Front brkt Tilt cyl Front brkt Lift cyl Angle cyl Tilt ring Angle cyl Pivot pin, blade/pivot Pivot pin, pivot/main frm Dlock p0

14 Attachments John Deere Top extension 802 ft 80 2ft 800 0ft Silage extension 80 ft 80 2ft 80 0ft 2 Side plate 80 - Two Req'd ft Extension 88 - Two req'd Attachment Hardware 80 Bolt / x 2 a/r 2 8 Flat washer / a/r 809 Lock washer / a/r 80 Nut / a/r 89 Flat washer / a/r p Replacement Decals/Reflectors 28 Warning decal, Falling Blade Degelman logo 2 / lg Red reflector / Amber reflector / lg blade decal

15 2 Year Limited Warranty WARRANTY 202 Degelman Industries Ltd. ("Degelman") warrants to the original purchaser of any new Degelman equipment, purchased from an authorized Degelman dealer, that the equipment will be free from defects in material and workmanship for a period of two (2) years from the date of delivery, for non-commercial use (including farm, institutional, government, and municipality) and () year from the date of delivery for commercial use. The obligation of Degelman to the purchaser under this warranty is limited to the repair or replacement of defective parts in the first year and to the provision, but not the installation of replacement parts in the second year. Degelman reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This warranty limits its replacement or repair coverage to what is consistent with the warranty of Degelman's suppliers of purchased components. Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of delivery of such part or the expiration of the applicable new equipment warranty period, which ever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Degelman dealer during regular working hours. Warranted replacement parts will either be replaced or rebuilt at Degelman's discretion. Disclaimer of implied warranties & consequential damages This warranty shall not be interpreted to render Degelman Industries Ltd. liable for injury, death, property damage or damages of any kind, whether direct, consequential, or contingent to property. Without limiting the generality of the foregoing, Degelman shall not be liable for damages resulting from any cause beyond its reasonable control, including, without limitation, loss of crops, any expense or loss of labour, supplies, rental machinery or loss of use. No other warranty of any kind whatsoever, express or implied is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This exclusion shall not apply in any jurisdiction where it is not permitted by law. This limited warranty shall not apply:. If, in the sole opinion of Degelman, the unit has been subjected to misapplication, abuse, misuse, negligence accident or incorrect installation. 2. To any goods that have sustained damage or deterioration attributable to a lack of routine maintenance (eg. Re-torque of mounting hardware.). If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.. If the unit has been altered or repaired outside of an authorized Degelman dealership in a manner which, in the sole judgement of Degelman, affects its performance, safety, stability or reliability.. To expendable or wear items such as cutting edges, skid shoes, and any other items that in the company's sole judgement is a wear item. No employee or representative of Degelman Industries Ltd. is authorized to change this limited warranty in any way or grant any other warranty unless such change is made in writing and signed by the Degelman Service Manager. This limited warranty is subject to any future availability of supply, which may directly affect Degelman's ability to obtain materials or manufacture replacement parts. Degelman reserves the right to make improvements in design or changes in specifications at any time, without incurring obligations to owners of equipment previously delivered. This limited warranty is subject to compliance by the customer to the enclosed Retail Customer's Responsibility Under Degelman Warranty. Write down the following information about your dozer blade to better help you obtain assistance or service if you ever need it. You will need to know your model number and serial number. You can find this information on the model and serial number plate located on your dozer blade. Dealer Name Address Phone Number Model Number Serial Number Purchase Date Printed in Canada 0208 p2

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