New Holland TG S.S.

Transcription

1 Mid-Mount New Holland TG S.S. Tractors MANUAL

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3 Mid-Mount New Holland TG S.S. Tractors Blade, pivot frame 1 Cylinders & Hydraulics 3 Main Frame, Brackets, Mounting 5 Safety, Operation, Maintenance 13 Attachments 15 Warranty Industrial Drive, Box 830 Regina, Sask. Canada SP 3B fx degelman@degelman.com SAFETY The safety instructions that follow pertain only to this specific equipment. You should be aware of agricultural & industrial safety especially related to heavy equipment. If you are not familiar with safety procedures then you should get training. Improper use will result in maiming or death.

4 Blade Components NH TG SS p1 11

5 Qty ft 6/57 Dlock blade ft ft ft Angling cap Bolt 5/8 x 2 1/ gr Lock nut 5/8 grc Relief valve brkt Depth shoe Pin 1/ Lynch pin 1 1/ Cutting edge 7ft ft ft ft Plow bolt 5/8 x 2 1/ as Lock nut 5/8 unitq required Pivot frame Wear bushing p2

6 Cylinders , 3 1/2 x 8 x 1 1/2 Lift cylinder NH TG SS Barrel Lock ring Open cap Lock nut 7/8 unf unitq Piston Rod & clevis Clevis pin Shld bolt 1/2 x 1 1/ Flat washer Seal kit Lift hydraulic kit , 3 x 16 x 1 1/2 Angle cylinder Barrel Lock ring Open cap Lock nut 7/8 unf unitq Piston Rod & clevis Clevis pin Shld bolt 1/2 x 1 1/ Flat washer Seal kit Angle hydraulic kit p3 8

7 Hydraulics Qty Relief valve Bolt 5/16 x 2 1/ Flat washer 5/16 2 (36) (50) Relief (50) (36) Lock washer 5/ Nut 5/16 2 (216) (216) 5 3 Angle Lift (9) (9) Lift Angle 1 2 (21) (21) Install behind brkt (20) (20) (216) continued (216) continued (50) hose length in inches Hose 3/8 x EL 3/ m JIC x ORB TEE 3/ m JIC Connector 3/ m JIC x ORB TEE 3/ m JIC x JIC x ORB Hose 3/8 x Hose 3/8 x Hose 3/8 x Connector 3/ JIC m Hose 3/8 x Quick coupler Hose 3/8 x Hose 3/8 x Coloured hose markers, 1 pack Use different coloured tape to mark sets of hydraulic hoses. Use one or two tapes to indicate lifting or retracting hoses. (86) (86) (86) (86) p

8 Main Frame & Brackets NH TG SS Spacers required only if tie rod is in rear location (factory setting). Refer to installation section. Refer to installation section for proper mounting hardware required for Front Bracket & Pins, Support Arms, and Side Brackets Main frame Bushing 2 Qty Front hanger Bottom Plate Bolt 5/8 x Flat washer 5/ Lock nut 5/ Bolt 3/ x 2 1/ Flat washer 3/ Lock nut 3/ Rear frame Bolt 3/ x 2 1/ Lock washer 3/ Nut 3/ Hose take up 1 c/w Spring Front bracket Front Pin (RH) Front Pin (LH) Support Arm (RH) Support Arm (LH) 1 * Spacer: If required-see note RH side bracket LH side bracket 1 27 Hook hose take up to tractor frame Tractor's hyd ports at rear Pivot pin, main-pivot Bolt 1/2 x 3 1/ Lock washer 1/ Nut 1/ p5

9 Fit-Up Component Layout Front Hanger Front Bracket Side Brackets (RH & LH) Support Arm Spacer Front Bracket Support Arms (RH & LH) Pivot Frame Pivot Pin Main Frame Rear Frame D-Lock Linkage Main & rear frame bolt hole alignment: New Holland TG SS 1st 2nd 3rd th 5th 5nd 7th 9th 11th 13th p6

10 Fit-Up NH TG SS Front Tire Settings The Minimum inside front tire distance is 55 (with or without front duals). Front Duals: Inside tires must be set to track of 72 (center to center) Maximum front tire width of 17.2 Maximum front tire overall diameter of 59.8 Adjust steering stop of each tire. The Maximum without dozer on, but with dozer brackets on is 3 (degrees) or will damage front axle linkage. Steering Stop Settings Photo at left shows original Stop Pin set at 3 degrees Below is the Degelman supplied Stop Pin. The long setting is for duals with dozer on. The short setting (3 degrees) is used without the dozer Degelman Steering Stop Pin ADJUST STEERING STOP FOR EACH TRACTOR FIT-UP. VERIFY CLEARANCE WITH DOZER PARTS BEFORE USE. NEVER EXCEED 3 DEGREES EVEN WITHOUT DOZER INSTALLED. WILL DAMAGE FRONT SUPERSTEER LINKAGE IF OVER 3 DEGREE SETTING. Fender Bracket Installation (If installed) Use existing hardware (bolts & nuts) Bracket (RH) Bracket (LH) p7

11 Fit-Up Front Weight Bracket Remove suitcase weights from front of tractor. Leave weight bracket in place. Weight bracket can be left in place with or without dozer, but all suitcase weights are to be removed before installing dozer. Side Bracket Assembly Instructions Remove the negative boosting post bushing from right hand side of tractor. Keep and bolt it to outside of Degelman side bracket with new longer bolt. ( Bolt M20 x 100mm) Negative Post (Right Side) See below for other side bracket hardware. If installed, remove the tractor step and bracket from left hand side of tractor. A new hole (13/16 to 7/8 ) needs to be drilled between the existing two holes on the step bracket. Use Degelman left hand side bracket as a template for the hole locations. Step Bracket Location Side Bracket Hardware Right Hand Bracket Hardware: Qty Bolt M20 x 60mm Bolt M20 x 100mm Flat washer M20 9 Left Hand Bracket Hardware (with step): Bolt M20 x 60mm Bolt M20 x 80mm Flat washer M20 9 Left Hand Bracket Hardware (without step): Bolt M20 x 60mm Flat washer M20 9 p8

12 Fit-Up Front Pin Installation Remove the New Holland front roller pins. Keep the existing rollers, washers, and M20 socket head capscrews for re-installation with Degelman pins. Degelman Front Pins Right Hand Pin Left Hand Pin Use Existing Rollers Left Hand Pin Shown Install New Holland roller and washers on Degelman pins. Use New Holland M20 capscrews. Please Note: Torque before installing front bracket Left Hand Pin Right Hand Pin Front Bracket Installation IMPORTANT: Install all hardware loose then tighten in the proper order as shown in image below: Qty Front Bracket Bolt 7/8 x 3 1/2 UNC Nut 7/ Flat washer 7/ Bolt 3/ x 3 1/ Locknut 3/ Flat washer 3/ Tighten 1st to 350 ft-lbs. (both sides) IMPORTANT: Make sure the bottom of front bracket contacts tractor casting here due to load transfer. If tractor casting has raised text here, please grind it off so bracket sits flush (only first run of New Holland castings have raised text.) p9 Tighten 2nd to 650 ft-lbs (both sides) Check Bolt Torque EVERY 50 HOURS

13 Fit-Up Left Hand Support Arm Right Hand Support Arm NH TG SS Torque to 50 ft-lbs. (both sides - check every 50 hours) Support Arm Installation Tighten each bolt a little at a time alternating to keep load the same. Make sure ther is always a gap between front bracket and support arms. Front Hardware Qty Bolt 7/8 x UNC Nut 7/ Flat washer 7/8 Torque to 50 ft-lbs (both sides - check every 50 hours) Spacers required only if the tie-rod is in the rear location (factory setting). If the tie-rod is in the forward setting, place the support arms on top of the tie-rod mount plate and don t use spacers. See New Holland manual section 7 In-field Performance page 280 or 289 (depending on manual) for more information. Rear Hardware Qty Bolt M20 x Locknut M Flat washer M20 2 Torque to 500 ft-lbs. (both sides - check every 50 hours) Torque to 500 ft-lbs (both sides - check every 50 hours) p10

14 Qty Dlock linkage Bolt 5/8 x 3 2 NH TG SS DL bushing Lock nut 5/ UHMW plastic block Lock pin 2 7 DL linkage includes Wedge Compression spring Roll pin DL linkage plate/bush DL handle 1 6 Lock pin Hose clamp part 3 includes Bolt 5/16 x 1 1/ Top plate Clamp two halves Bottom plate weld on Qty for that application & grand total for this assembly p11

15 Mounting *Components may appear different but mounting procedure is common. Dlock closing Take clip pin off Block up rear frame 3 inches. Line tractor up over the rear/main frames. Make sure DLOCK is open, clip pin is off and handle is stored. Use the handle to close the latch Drive forward so that the front bracket pin is just behind the front hanger's hook. It should be lined up so you can drive into the front hanger when it is raised up. Hook up the hydraulics. Note the second position for the final movement of closing Raise the front hanger by extending the lift cylinders so the pin and hook are level. Put handle away Secure with clip pin Drive forward until the pin is in the front hanger. There should be a small gap Make sure Dlock is closed properly To disengage: 1- RAISE THE BLADE 2- Open the Dlock 3- Extend lift cylinder to lower rear frame - Lower main frame to graund 5- Back out to clear front hanger 6- Unhook hydraulics Now close the lift cylinders. This will take the weight off the rear frame. Pry and jack up if necessary. Close the DLOCK. WARNING It is vital to raise the blade before opening Dlock. If you don't the rear frame will fall. p12

16 NH TG SS Why is SAFETY important to YOU? 3 BIG Reasons: Accidents Can Disable and Kill Accidents Are Costly Accidents Can Be Avoided YOU ARE RESPONSIBLE... for your own safety and that of others. If you are not familiar with basic agriculture & industrial safety, you must get training. Owners of equipment must by law give operating instructions to other operators such as family members or a hired hand. Making any design changes to equipment could cause a hazard and damage your machine. Wear proper safety equipment. Have handy: First aid kit Fire extinguisher Before working on machine: Turn tractor off Set controls in neutral Remove ignition key HYDRAULIC Keep all parts clean. Replace worn or damaged parts. Don t try any makeshift repairs. Before operating check that everything is tight and not broken. Wear gloves and eye protection when searching for leaks. Use a piece of wood or cardboard but not your hand. High pressure oil will penetrate your skin. If that happens you risk serious injury. BLADE Lower blade to the ground when not in use. Keep clear of blade when tractor is running. Keep hands & feet away from under blade. Turn engine off when hooking up hydraulics and engaging DLOCK during mounting or dismounting. TRANSPORTING Lift blade up then hold with safety chain. Make sure SMV sign & reflectors are clean. Use your hazard lights. p13 Operation & Maintenance Before using for the first time Lube all points Torque all hardware to correct setting Check hardware torque & hydraulics after the first 2 hrs & again after 10 hrs. Before using each time Check: If all points lubricated All components attached securely Condition of cutting edge Depth shoe wear Tractor s Hydraulic oil reservoir Condition of hoses, lines & fittings Bleeding hyd Bleed hydraulics of air. Cycle the hydraulics several times and hold the cylinders at full extent for several seconds. IMPORTANT Check torque on all hardware periodically. Check after first 2, 10, 0, then every 200 hours. TORQUE all hardware Cold weather Cycle the cylinders several times to warm up system. Floatation mode Here are some the things you can do with your hyd system in float position; Skim the top of pavement Run on the skid shoes Back drag Rear end weights & Tire inflation If needed, balance out your tractor by ballasting the rear end. You may need to raise the tire pressure in the front wheels. Consult your tractor's manual.

17 Operation & Maintenance Depth shoes Soft uneven ground Depth shoe low Blade high Hard even ground Depth shoe high Blade low Torque Settings Imperial Gr. 5 Gr. 8 Metric / 9 12 (ft lb) / / / / / / / / Hyd. Fittings - SAE (ft lb) 3/ 75 7/8 90 (ft lb) Lube all points and mechanisms after every 8 hr of use. Lube with: Grease Spray lubricant? NOTE: All hardware is Hex head, Plated, Gr.5 UNC (imperial) or P (metric) and all Hoses are 3/8, ends c/w 3/ JIC female swivel, unless stated otherwise. Lube both sides Lift cyl Front brkt Angle Cap Angle cyl Lift cyl Angle cyl Front Pins Pivot pin, pivot/main frm Dlock p1

18 Attachments NH TG SS Decals & reflectors Warning decal, Falling Blade Degelman logo 25 3/ lg Red reflector 6 3/ Amber reflector 3 1/ lg /57 blade decal 1 1 Bracket only used for blades without integrated brackets Place washers on pin to fill gap Top extension 1ft ft ft ft Bolt 3/ x Flat washer 3/ Nut 3/ Flat washer 1 1/ Extension 1ft Silage extension 1ft ft ft Bolt 3/ x Lock washer 3/ Nut 3/ ft Bracket Bolt 3/ x 2 1/ Flat washer 3/ Lock washer 3/ Side plate Bolt 3/ x Lock washer 3/ Nut 3/ 8 p Nut 3/ 8

19 2 Year Limited Warranty WARRANTY Degelman Industries Ltd. ("Degelman") warrants to the original purchaser of any new Degelman equipment, purchased from an authorized Degelman dealer, that the equipment will be free from defects in material and workmanship for a period of two (2) years from the date of delivery, for non-commercial use (including farm, institutional, government, and municipality) and (1) year from the date of delivery for commercial use. The obligation of Degelman to the purchaser under this warranty is limited to the repair or replacement of defective parts in the first year and to the provision, but not the installation of replacement parts in the second year. Degelman reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This warranty limits its replacement or repair coverage to what is consistent with the warranty of Degelman's suppliers of purchased components. Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of delivery of such part or the expiration of the applicable new equipment warranty period, which ever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Degelman dealer during regular working hours. Warranted replacement parts will either be replaced or rebuilt at Degelman's discretion. Disclaimer of implied warranties & consequential damages This warranty shall not be interpreted to render Degelman Industries Ltd. liable for injury, death, property damage or damages of any kind, whether direct, consequential, or contingent to property. Without limiting the generality of the foregoing, Degelman shall not be liable for damages resulting from any cause beyond its reasonable control, including, without limitation, loss of crops, any expense or loss of labour, supplies, rental machinery or loss of use. No other warranty of any kind whatsoever, express or implied is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This exclusion shall not apply in any jurisdiction where it is not permitted by law. This limited warranty shall not apply: 1. If, in the sole opinion of Degelman, the unit has been subjected to misapplication, abuse, misuse, negligence accident or incorrect installation. 2. To any goods that have sustained damage or deterioration attributable to a lack of routine maintenance (eg. Re-torque of mounting hardware.) 3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.. If the unit has been altered or repaired outside of an authorized Degelman dealership in a manner which, in the sole judgement of Degelman, affects its performance, safety, stability or reliability. 5. To expendable or wear items such as cutting edges, skid shoes, and any other items that in the company's sole judgement is a wear item. No employee or representative of Degelman Industries Ltd. is authorized to change this limited warranty in any way or grant any other warranty unless such change is made in writing and signed by the Degelman Service Manager. This limited warranty is subject to any future availability of supply, which may directly affect Degelman's ability to obtain materials or manufacture replacement parts. Degelman reserves the right to make improvements in design or changes in specifications at any time, without incurring obligations to owners of equipment previously delivered. This limited warranty is subject to compliance by the customer to the enclosed Retail Customer's Responsibility Under Degelman Warranty. Write down the following information about your dozer blade to better help you obtain assistance or service if you ever need it. You will need to know your model number and serial number. You can find this information on the model and serial number plate located on your dozer blade. Dealer Name Model Number Address Serial Number Phone Number Purchase Date Printed in Canada 1005 p16