Risk of death caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z A

Transcription

1 --- AR20.10-P-1271B Remove/install coolant pump ENGINE in MODELS /232 /233 /244 /245 /250 ENGINE 112 in MODELS 129, 163, 170, 202, 203, 208, 209, 210, 220 ENGINE in MODELS /240 /241 /247 /248 /249 /254 ENGINE 113 in MODELS 129, 163, 202, 203, 208, 209, 210, 220 ENGINE in MODELS /246 ENGINE in MODEL Shown on engine Viscous fan 2 Poly-V-belt 3 Fan shroud 4 Coolant hose 5 Coolant hose 6 Coolant hose to oil-water heat exchanger 7 Coolant pump belt pulley 8 Coolant pump 9 Coolant pump gasket 10 Shock absorber 11 Bolts Modification notes P Value changed from 10 Nm to 9 Nm Value in BA20.10-P M modified on *BA20.10-P M engine /911/912/913/914/915/916/ 917/920/921/922/923/940/941/942/ 943/944/945/946/947/949/953/954/ 955/960/961/970/972/973/975 Remove/install Danger! Risk of death caused by vehicle slipping or Align vehicle between the columns of the AS00.00-Z A toppling off the lifting platform. and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. 1 Lift/jack up vehicle Models 129, 170, 202, 208, 210, 220 Model 163 AR00.60-P-1000GH Model 171 AR00.60-P-1000V Models 203, 209 AR00.60-P-1000P Model 463 AR00.60-P-1000G Danger! Risk of injury caused by fingers being When moving components, ensure that no AS00.00-Z A jammed or pinched when removing, body parts or limbs are within the operating installing or aligning hoods, doors, trunk lid/ range of moving parts. rear-end door or sliding roof. 2 Open engine hood Model 129 Model /172 up to VINA AR88.40-P-1000GH Model /172 up to VINX /172 Model /172 from VINA AR88.40-P-1000GI Model /172 from VINX Models / 174/ 175 Model 170 AR88.40-P-1000G Model AR88.40-P-1000V Model 202 AR88.40-P-1000E Model 203 AR88.40-P-1000P Models 208/ 210 AR88.40-P-1000F

2 Model 220 Model Unclip cover on front side of engine Only model 220. AR88.40-P-1000M AR88.40-P-1000GG 4.1 Remove engine cover or air filter All except models , , /265, /276, /476 from Partially remove air filter housing Engine in model AR09.10-P-1150SVK Engine in models / 265 Engine in models /476 as AR09.10-P-1150AC of ENGINE in Models / 276 Engine in model Remove viscous fan (1) All except models /175, 170, AR20.40-P-5660C , 203, /465, 209, 220 Right-hand thread! 7.1 Remove fan shroud (3) On vehicles fitted with suction fan, separate the plug connection of the suction fan before removing the fan shroud. Model 463 with engines , /982 Model 220 with engines 112, 113 AR20.40-P-6800VT AR20.40-P-6800V AR20.40-P-6800AB 8.1 Remove electric fan Model 163 with engines / 981 AR20.40-P-5000GH Model 170 with engines / 960 AR20.40-P-5000SV AR20.40-P-5000V Model / 276 AR20.40-P-5000AC Model 203 with engines /916 / AR20.40-P-5000PV 946 /953 /961 Model 209 with engines /955, /987. Models / 465 Danger! Risk of injury to skin and eyes caused by Do not open cooling system unless coolant AS20.00-Z A scalding from contact with hot coolant spray. temperature is below 90 C. Open cap slowly Risk of poisoning from swallowing coolant. and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. 9 Drain coolant from radiator Model 163: For draining coolant, detach bottom coolant line at radiator or at coolant pump. Installation: On model 163 replace radiator connection of hose clamps to coolant hose, otherwise this can cause a damage to the bolt/thread. *BA20.20-P A Hose clamp Collect coolant Disposal of coolants: observe legal regulations or local wastewater requirements! Refer to Environmental Protection Catalog issued by MBVD/PWU for locations in Germany. Models 129, 163, 202, 208, 210, 220 with AR20.00-P-1142HA engine 112 Models 220, 210, 208, 202, 163, 129 with engine 113 Model /240 /241 /247 /248 / 249 /254 with engine Model /232 /233 /244 /245 /250 with engine Models /246 with Engine Model with engine Model with engine AR20.00-P-1142SV

3 Model with engine Model with engine Models /261 with Engine Models /264 /764 with Engine Models /265 with Engine Models /276 with Engine Models /281 with Engine Models /284 with Engine Models /461 with Engine Models /465 with Engine Models /475 with Engine Models /476 with Engine AR20.00-P-1142SV AR20.00-P-1142PV 10 Remove poly-v-belt (2) Lock tensioning pulley with drift or pin (diameter 5 mm). Model /232 /233 /244 /245 /250 with AR13.22-P-1202B engine Model /240 /241 /247 /248 / 249 /254 with engine Models /246 with Engine Models 129, 163 with engine 112 Models 129, 202, /470, 210 with engine 113 Model 163 with engine 113 except /981 Models 202, 208, 210, 220 with engine 112 Model 220 with engine 113 except /174 Model with engine Model with engine MODELS /474 with Engine 113 Models / 174 Model with engine Model with engine MODELS /265 with ENGINE Models /261 with Engine Models /264 /764 with Engine Models /276 with Engine Models /281 with Engine Models /284 with Engine Models /461 with Engine Models /465 with Engine Models /475 with Engine Models /476 with Engine Remove shock absorber (10) Models 210, 203, 209, 202, 170, 129 with manual transmission AR13.22-P-1202BA AR13.22-P-1202R AR13.22-P-1202SV AR13.22-P-1202SVK AR13.22-P-1202PV 12 Remove poly-v-belt tensioning device Model /232 /233 /244 /245 /250 with AR13.25-P-3200B engine Model /240 /241 /247 /248 / 249 /254 with engine Models /246 with Engine Models 129, 163 with engine 112 Models 129, 202, 208, 210 with engine 113 Model 163 with engine 113 except /981 Model with engine Model with engine Models 170, 202, 203, 208, 209, 210, 220 with engine 112 Models 203, 209, 220 with engine Disconnect coolant hose (4, 5) Check condition of coolant hoses and hose clamps, replace if necessary Disconnect coolant hose (6) at oil-water heat All except model exchanger Check condition of coolant hose and hose clamp, replace if necessary Remove bolts from oil lines on oil filter Only model AR13.25-P-3200BA

4 16.1 Remove bolts from oil lines brackets and lay Only model oil lines with brackets to one side Bolt, oil line bracket 17.1 Remove bracket with switchover valve and Only model pressure sensor and place to one side 18 Take off belt pulley of coolant pump (7) Engine 112: Belt pulley to coolant pump Engine 113, except /988 / 989 /991: Belt pulley to coolant pump Engines /988 /989 /991: Belt pulley to coolant pump Engine : Counterholder 19 Remove coolant pump (8) Installation: Replace gasket of coolant pump (9). 20 Install in the reverse order Engine 112: Self-tapping screw, coolant pump to Engine 113 except /988 / 989 /991: Self-tapping screw, coolant pump to Engines /988 /989 /991: Bolt, coolant pump to Engine 112, 113: Alternator screw External Torx set *BA18.20-P D *BA20.10-P M *BA20.10-P C *BA20.10-P L * *BA20.10-P M *BA20.10-P C *BA20.10-P L *BA15.40-P A * Inspect cooling system for leaks All except models 170, , 203, 209, /174 Models 170, , 203, 209 AR20.00-P-1010HA AR20.00-P-1010P Models / 174 AR20.00-P-1010RVK Alternator Number Designation Engines Engine /92/94/ in 953/954/955/ models 96/97, 215, /96/98 BA15.40-P A Bolt for alternator Nm 42 - Oil filter Number Designation Engine BA18.20-P D Bolt, oil line to oil filter housing Nm 9 BA18.20-P D Bolt for oil line bracket Nm - Coolant pump, coolant thermostat

5 Number Designation Engines /911/912 /913/914/915/ 916/917/920/ 921/922/923/ 940/941/942/ 943/944/945/ 946/947/949/ 953/954/955/ 960/961/970/ 972/973/975 BA20.10-P M Self-tapping screw, coolant pump to Thread not pre- M6 Nm 14 Thread not pre- M8 Nm 35 Thread pre- M6 Nm 10 Thread pre- M8 Nm 25 BA20.10-P M Belt pulley to coolant pump Nm 9 Coolant pump, coolant thermostat Number Designation Engines /941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/965/966/ 967/968/969/ 980/981/982/ 984/986/ /995 BA20.10-P C Self-tapping screw, coolant pump to Thread not pre- M6 Nm 14 Thread not pre- M8 Nm 35 Thread pre- M6 Nm 10 Thread pre- M8 Nm 25 BA20.10-P C Belt pulley to coolant pump Nm 10 Coolant pump, coolant thermostat Number Designation Engine Engine /988/ 990/991 BA20.10-P L Bolt, coolant pump to M6 Nm M8 Nm BA20.10-P L Belt pulley to coolant pump Nm 9 9

6 Radiator, coolant hoses Number Designation Engines / 970, / 965/981 BA20.20-P A Hose clamp Nm External Torx set Counterholder