Installation Instructions. Lightning Force Performance. Mont Belvieu, texas H Phone: Fax:

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1 ,/ -.. ifp Electric Fan Installation Instructions,,'i ", ->- ~f~:';, ~';; ~.'7'" Lightning Force Performance PO Box 497\3207 KatWeen ṙ I Mont Belvieu, texas ,. H Phone: Fax: Check it Out}}}

2 ~ ~ LFP Electric Fan Installation Instructions 1. Disconnect Battery. Be sure engine has had ample time to cool down. If water pump is also being installed drain engine coolant. 2. Remove intercooler reservoir and pull back to passenger side hood shock. Secure with bun gee cord tie down. 3. With a phillips screwdriver remove radiator cover. (7 screws) 4. Remove fan blade and clutch assembly using a 1 7/8" wrench. Tap to left with hammer. Use pry bar to secure water pump from spinning. 5. Relieve tension of SC belt tensioner and remove belt. 6. Remove transmission cooler line using a 5/8 end wrench. 7. Remove fan shroud. There are 2 bolts one on each side. Using a 8mm. socket. *NOTE: At this time you should remove shroud by pulling up and out on shroud. If you are installing cobra High Flow Pump proceed to pump installation instructions. Page 1

3 High Flow Water Pump Installation Instructions 1. Drop accessory belt. 2. Remove 4-10mm. bolts at front of water pump pulley. Drop pump pulley. 3. Remove 4-10mm. bolts on front of water pump. Pull water pump. *NOTE: It may be necessary to tap water pump side to side to break factory seal, in order to free stock water pump. 4. Before installing new pump clean area where pump will seat. Using emery cloth lightly be sure all dirt and debris is cleared. 5. Apply liberal amount of lubricant (vaseline works good) aroundpump-o'ring seal for ease- -~ of installation. 6. Install High Flow water pump. *NOTE: Be sure to install pump with bleed/seep hole facing up. 7. Put accessory belt back on Page 2

4 \.. 8. Remove fluid temp. sensor from wiring harness kit. Using a 5/16 allen socket, remove block drain plug on drivers side of engine. Replace block drain plug with fluid temp. sensor. *NOTE: If you are not changing to Cobra High Flow Water Pump you will need to place finger over block drain plug hole while removing block drain plug and installing fluid temp. sensor. This will minimize fluid loss. (See picture 1 and 2) I I if l f 9. Install LFP Electric Fan Assembly. 10. Connect trans. cooler line. 11. Pour approx. 1/2 gal. of coolant into reservoir. Check around water pump and temp. sensor for leaks. 12. Locate starter selenoid, behind battery on firewall. Selenoid is protected by a black plastic cover. Remove cover exposing started selenoid. (See picture 3 and 4) 13. Using a 9/16 socket remove starter harness from selenoid. \ \ ,, Take LFP Electric Fan Harness and drop in place to left of selenoid, flush against the firewall behind the "Y"power connector. 15. Locate, then mark wh(ire you will be mounting fan relays (2). 16. Drill two holes using a 5/64 drill bit. Tpen using the sheet metal screws provided in kit, mou.nt relays. 17. Mount relay, ground ( 2 black wires) behind green ground bolt located to left of electric fan 'relays directly behind battery on firewall (8mm socket) 18. Mount relay power source wire to lower post of starter selenoid. (1 gray, 1 black with red sleeve) Page 3

5 19. Re-install starter relay harness. 20. Remove firewall harness cover located under cowl and runs across the length of firewall. 5 clips along upper cover, 4 screws along lower portion of cover. Assembly clip attached to cover.i will break when removing cover. (this is ok) 21. Run fluid temp. sensor wire (green) and the two remaining wires which route to battery junction box along firewall harness route using tie wraps. Red wire is key-on power tap. Green/black wire is AC clutch ground tap. 22. Approx. 6" before boost pump there is a crease in firewall, you will run your fluid temp. sensor wire (green) down at this point. Behind engine, below the vehicle to already installed fluid temp. sensor. Cover wire with kit provided loom, secure loom with electrical tape. 23. Take two remaining wires over to battery junction box, located on drivers side, near back of fender well. 24. Open junction box and route the key on tap wire and AC tap wire to side of box. Using tin -- -snips, notch 6ufa174" v or square cut rrom-juticiionbox b6dy~tliis Will allow two remaining- wires to pass into junction box. Route key on tap wire between fuse channels to open receptacle as shown in (picture 5). 25. Run AC tap wire to relay shown in picture to attach pull relay, slip tenninal adapter on relay prong as shown in picture, then push relay back into place. Plug in AC tap wire to tenninal adapter. Close junction box. (picture 6) 26. If you are installing high speed on/off toggle switch plug into provide junction back at relay mount by starter solenoid. Route along firewall harness to cab access port to left of boost pump. Feed switch through wall and mount under dash where desired. *NOTE: When fan is engaged in high speed there is a significant drain on battery and should be used for short durations example (cooling engine down at track). Running fan at high speed without engine running can fully deplete power in less than 20 minutes. Page 4

6 Temperature Sensor in Place Block Drain Plug $-Iar-fer SeL r7oid Coller

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