Shown on engine 904.9
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1 AR01.30-W-5800A Remove/install cylinder head ENGINE in MODEL 374, 375, 673, 674, 676, 958, 970, 972, 975, 976 ENGINE in MODEL 374, 958, 970, 972, 974, 975, 976 ENGINE in MODEL 374, 375, 950, 952, 953, 954, 958 ENGINE in MODEL /6 except CODE (MS8) Natural gas engine Shown on engine Soundproofing panel 2 Charge air manifold 3 Injection line 4 Rocker arm assembly 5 Valve bridge 6 Tappet rod 7 Seal 8 Connecting piece 9 Bolt 10 Connection fitting 11 Engine wiring harness 12 Coolant line B8 Coolant temperature sensor (model 673, 674, 676) B65 Coolant temperature sensor (model 374, 375, 950, 952, 953, 954, 958, 970, 972, 974, 975, 976) Coolant temperature sensor (model 957) Shown on engine W Exhaust manifold with turbocharger 14 Constant throttle line 15 Coolant line to compressor 16 Leak fuel line 17 Cylinder head bolt 18 Cylinder head 19 Cylinder head gasket 20 Centering sleeve W Copyright Daimler AG 10/30/10 G/01/08. This WIS printout will not be recorded by the update service. Page 1
2 Shown on engine Constant throttle line 21 Lifting device 17 Cylinder head bolt 22 Straightedges 18 Cylinder head 23 Gearshift lever with bracket (only 19 Cylinder head gasket for code (GS1) "Manual" gearshift) 20 Centering sleeve L Shank length W Engine with code (GS3) "Hydraulic" gearshift 30 Hydraulic lines 31 Clamps 32 Bracket 33 Bolt W Remove/install Danger! Risk of injury to skin and eyes caused by Do not open cooling system unless coolant AS20.00-Z A scalding from contact with hot coolant spray. temperature is below 90 C. Open cap slowly Risk of poisoning caused by swallowing and release the pressure. Do not pour coolant. coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. 1 Drain coolant AR20.00-W-1142C Notes on coolant AH20.00-N A 2 Remove soundproofing (1) on frame at the rear 3.1 Detach shift lever with bracket (23) at with code (GS1) "Manual" gearshift. cylinder head (18) 3.2 Remove clamps (31) and bracket (32) for with code (GS3) gearshift "hydraulic" hydraulic lines (30) on cylinder head (18) 4 Remove charge air manifold (2) Model 374, 375, 950, 952, 953, 954, 957, AR09.41-W-8681C 958, 970, 972, 974, 975, 976 Models 673, 674, 676 AR09.41-W-8681A Copyright Daimler AG 10/30/10 G/01/08. This WIS printout will not be recorded by the update service. Page 2
3 5 Remove exhaust manifold with turbocharger AR14.10-W-3915A (13) on cylinder head (18) 6 Remove injection line (3) AR07.15-W-9235A 7 Detach constant throttle line (14) on cylinder head (18) 8 Detach leak fuel line (16) from cylinder head (18) 9 Detach compressor coolant line (15) at cylinder head (18) 10.1 Disconnect engine wiring harness (11) on Model 374, 375, 950, 952, 953, 954, 957, coolant temperature sensor (B65) or on 958, 970, 972, 974, 975, 976 coolant temperature sensor (B65) 10.2 Disconnect engine wiring harness (11) at Models 673, 674, 676 coolant temperature sensor (B8) 11 Remove connection piece (8) at cylinder Transmission 710, 712, 715 AR20.10-W A head (18) and at coolant pump Transmission 723 AR20.10-W H Installation: Replace connection fitting (10) and gasket (7). *BA20.10-N C 12 Remove rocker arm assembly (4) Engine up to engine end no , AR05.00-W-5521A Engine up to engine end no Engine from engine end no , AR05.00-W-5521C Engine from engine end no Remove tappet rods (6) Installation: Ensure push rods (6) are correctly seated in the tappets. 14 Detach rear lifting eye AR22.00-W H Only on model Unscrew cylinder head bolts (17) Installation: Observe tightening AR01.30-W A instructions for cylinder head bolts (17). *BA01.30-N C * Lift off cylinder head (18) with the lifting Do not lay cylinder head (18) on the device (21) and take off cylinder head gasket cylinder head separating surface to avoid (19) damaging the installed nozzle holder combinations. Installation: Install new cylinder head gasket (19). Observe labeling on cylinder head gasket (19) and seat of centering sleeve (20). * Clean threaded holes and oil and coolant Seal oil and coolant drillings at drillings in crankcase crankcase. Checking 18 Clean crankcase sealing surface and check Crankcase flatness *BE01.40-N B Straightedge see GOTIS Repair damage crankcase sealing surface if necessary. AR01.40-W-9129A 19 Measure length of shank (L) of cylinder head If maximum shank length (L) is *BE01.30-N B bolts (17) exceeded, respective cylinder head bolt (17) must be replaced. 20 Check cylinder head sealing surfaces and AR01.30-W B cylinder head gasket (19) Height of cylinder head *BE01.30-N B Permissible deviation in flatness *BE01.30-N B Straightedge see GOTIS 21 Check flatness of separating surface in the Replace cylinder head (18) or machine it *BE01.30-N B longitudinal direction of the cylinder head as necessary: (18) 22 Install in the reverse order Face-grind cylinder head separating surface. AR01.30-W-7162A 23 Fill engine oil circuit AR18.00-W-1600A 24 Check engine oil level using oil dipstick or on Observe engine oil grade set in display, correct if necessary maintenance system or Specifications for Operating Fluids. Copyright Daimler AG 10/30/10 G/01/08. This WIS printout will not be recorded by the update service. Page 3
4 Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z A off by itself when engine is running. Risk of itself. injury caused by contusions and burns Wear closed and snug-fitting work clothes. during starting procedure or when working near the engine as it is running Do not touch hot or rotating parts. 25 Start engine and observe oil pressure gauge Crank engine with the starter for not *BE18.00-N C with the engine idling more than 90 s. Repeat starting procedure after a break of approx. 2 min. Do not rev up the engine as long as no oil pressure is indicated. The oil pressure gauge must indicate oil pressure after about 10 seconds. 26 Switch off engine and check for leaks Check values for cylinder head bolts BE01.30-N B Cylinder head Thread M bolts 16 2 Length of shank when new mm Permissible shank length mm Check values for cylinder head Number Designation Engine Engine 900.9, , BE01.30-N B Height of cylinder head when new mm to to after stock removal mm BE01.30-N B Permissible variation in flatness of over the entire length mm lower separating surface in longitudinal direction Over a length of mm mm Check values for crankcase Number Designation Engine 904.9, Engine without code MS8 BE01.40-N B Crankcase - flatness of mating face over the entire length mm over a length of 150 mm mm in longitudinal and transverse direction Check values for engine oil pressure BE18.00-N C Engine oil Idling speed bar pressure at 0.5 Copyright Daimler AG 10/30/10 G/01/08. This WIS printout will not be recorded by the update service. Page 4
5 maximum speed bar 2.5 Cylinder head BA01.30-N C Cylinder head bolts on crankcase Stage 1 Nm 20 Stage 2 Nm 70 Stage 3 Nm 170 Stage 4 Nm 280 Stage 5 90 Stage 6 90 Coolant pump, coolant thermostat BA20.10-N C Bolt, connection piece of coolant pump to cylinder head Nm Wrench socket Lifting device Copyright Daimler AG 10/30/10 G/01/08. This WIS printout will not be recorded by the update service. Page 5
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