Catalogue Rivet Program

Transcription

1 Catalogue 2011 Program

2 SFS Group SFS intec was incorporated in Switzerland in 1960, has since then had its headquarters in Heerbrugg, in St. Gallen Rhine valley and is now an internationally established company. Broadly based technologies like: cold forming deep drawing plastic injection molding mechanical fastening: screw & rivet technology make SFS intec a preferred partner to provide maximum customer value. The SFS Group is clearly structured according to spheres of activity and competences through its operating companies: SFS intec SFS unimarket SFS Locher. SFS intec SFS intec is a global development partner, manufacturer supplier of precision cold formed components, special fasteners and mechanical fastening elements. More than 5 locations in Europe, North America and Asia maintain direct contact with customers of the following market segments: automobile and automotive components supply industries electrical and architectural hardware industries aircraft and transport industries manufacture of cutting tools and agricultural industries construction industries buildings supplies industry und SFS intec focuses all of its power on turning ideas into profitable solutions. Our company goal is to create customer benefit through capability and coitment through innovative technologies. GESIPA Blindniettechnik GmbH Since 2009 GESIPA Blindniettechnik GmbH is part of the international SFS intec Group and increases its activities within this efficient structure. About GESIPA: founded in 1955 has become one of the world s leading rivet manufacturer about 600 employees 7 production sites, including 3 in Germany. The two main GESIPA production sites (Walldorf-Mörfelden and Thal, DE) provide excellent quality and quick order processing throughout Europe and the rest of the world. Due to the close collaboration between GESIPA and SFS intec customer needs can be realized rapidly. Combined know-how and over 50 years of experience will help to turn your projects into success stories. Market and customer needs are our focus and challenge us to stay innovative with new product developments. Whether it is construction automotive, industrial or industry our rivet program includes a wide range of blind rivets, blind rivet nuts and a variety of setting tools: s: standard blind rivets multi range blind rivets structural blind rivets BULB-TITES SolarGrips blind rivet nuts Tools: hand setting tools battery setting tools pneumatic setting tools. For further information contact: SFS intec AG (Headquarters) Rosenbergsaustrasse 10 CH-935 Heerbrugg P F gmi.heerbrugg@sfsintec.biz

3 Contents SFS intec Program Category page watertightness corrosion resistance large head Blind s open Alu/Steel 5-9 Alu/Stainless Steel Alu/Alu Steel/Steel 1-15 Stainless Steel/Stainless Steel Painted blind rivets 20 Grooved blind rivets 21 Threaded blind rivets 22 Peel blind rivets 23 Profile clinching rivets 2 Multi Range Blind s Alu/Steel Alu/Stainless Steel 27 Steel/Steel 28 Stainless Steel/Stainless Steel 28 SolarGrip 29 Blind s closed (with DeltaSeal) Alu/Steel 30 Alu/Stainless Steel 30 Stainless Steel/Stainless Steel 31 TRI-FOLD Blind s TRI-FOLD blind rivets 32 BULB-TITES 33 Structural Blind s MEGA GRIP 3 dependent on material G-Bulb dependent on material Blind Nuts Alu Steel 39 - Stainless Steel 5 PolyGrip blind rivet nuts 6 dependent on material nut studs 7 Accessories Drill bits 8 Setting Tools Hand riveting tools 9-51 Battery tools Pneumatic hydraulic tools rivet itself is watertight joint is watertight in combination with washer splash watertight watertight low medium high very high

4 Technology Understanding the functionality of a blind rivet helps to choose a suitable rivet according to the application. The functional principle becomes more obvious by separating the blind rivet in two components: mandrel & rivet body. Furthermore it is important to know that the break notch determines the breaking force at which the blind rivet is ultimately set. Mandrel head Break notch Mandrel D1 L Setting head When to use a blind rivet and what are its advantages? Main features of a blind rivet: easy to install secure setting performance mountable from one side vibration secure unwinding secure aesthetic product can clamp very thin materials. Setting Process 1. Blind rivet is positioned in the hole. 2. Setting tool pulls the mandrel shaft & mandrel head enters the rivet body. 3. Blind side head is formed & when breaking force is reached mandrel breaks at break notch. Blind rivet is set & clamps parts together. The functionality of the rivets is measured with a test bench showing the setting curve. The measured results of shaft deformation, insertion characteristics, mandrel shear load and tensile force are compared with the target values. This process verifies that the blind rivet forms as intended in the application and produces a secure fastening. The remaining part of the mandrel enclosed in the set rivet is pressed out with a modified test bench. The measured force can be used to determine whether the remaining part of the pin is properly locked and will not cause any rattling noises or even fall out. The batch is only released if both values are within the tolerances. Breaking point of the mandrel Traction Force Mandrel Insertion Force Assembly force Setting performance Extraction force Process Reliability To ensure that our customers receive the highest quality GESIPA: traces & documents the raw materials checks the dimensions & tolerances during production and carries out functional tests. Compression force Maximum safety point

5 Aluminium/Steel Dome Head Blind s ATO : Alu AlMg 3 Mandrel: Galvanized Steel 2, 2,5 3 3,1 3,3 2, x 2, x 6 2, x 8 3 x 3 x 5 3 x 6 3 x 7 3 x 8 3 x 10 3 x 12 3 x 1 3 x 16 3 x 18 3 x 20 3 x 25 3 x 30 x x 6 x 8 x 10 x 12 x 1 x 16 x 18 x 20 x 25 0,5 1,5 1,5 3,5 3,5 5,0 0,5 1,5 1,5 2,5 2,5 3,5 3,5,5,5 5,0 5,0 7,0 7,0 9,0 9,0 11,0 11,0 13,0 13,0 15,0 15,0 17,0 17,0 22,0 22,0 26,0 0,5 1,5 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 11,0 11,0 13,0 13,0 15,0 15,0 17,0 17,0 22,0 ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D Ø 2, 3 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,5 1,8 1,95 5,0 6,5 6,5 Test method according to DIN EN ISO

6 Aluminium/Steel Dome Head Blind s ATO : Alu AlMg 3 Mandrel: Galvanized Steel,1,8,9 x 5 x 6 x 7 x 8 x 10 x 12 x 1 x 16 x 18 x 20 x 25 x 30 x 35 x 0,8 x 6,8 x 8,8 x 10,8 x 12,8 x 1,8 x 16,8 x 18,8 x 20,8 x 25,8 x 30 0,5 1,5 1,5 3,0 3,0,0,0 5,0 5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5 12,5 1,5 1,5 16,5 16,5 21,5 21,5 26,0 26,0 30,0 30,0 35,0 2,0 2,5 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D Shear strength value Tensile strength value Mandrel Max head diameter Ø N N Ø Ø x 5 25 x 30 0 *, ,1 2,1 2, ,5 * : AlMgSi Test method according to DIN EN ISO

7 Aluminium/Steel Dome Head Blind s ATO : Alu AlMg 3 Mandrel: Galvanized Steel 5 5,1 6 6,1 6, 6,5 5 x 6 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 5 x 35 5 x 0 5 x 5 5 x 50 5 x 55 5 x 60 5 x 65 5 x 70 5 x 80 6 x 8 6 x 10 6 x 12 6 x 16 6 x 18 6 x 20 6 x 25 6 x 30 6 x 35 6 x 0 6 x 50 6, x 12 6, x 16 6, x 18 6, x 20 6, x 25 6, x 30 2,0 2,5 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 35,0 35,0 0,0 0,0 5,0 5,0 8,0 8,0 52,0 52,0 57,0 57,0 62,0 62,0 72,0 2,0 3,0 3,0 5,0 5,0 7,0 7,0 11,0 11,0 13,0 13,0 15,0 15,0 20,0 20,0 2,0 2,0 29,0 29,0 3,0 3,0,0 2,0 6,0 6,0 10,0 10,0 12,0 12,0 1,0 1,0 18,0 18,0 23,0 ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D Ø 5 6 6, Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,7 3,65 9, Test method according to DIN EN ISO

8 Aluminium/Steel 120 Degree Countersunk Head Blind s ATO : Alu AlMg 3 Mandrel: Galvanized Steel 3 3,1,1 5 5,1 3 x 3 x 6 3 x 8 3 x 10 3 x 12 3 x 16 x 6 x 8 x 10 x 12 x 16 x 18 x 20 5 x 8 5 x 10 5 x 12 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 5 x 35 1,0 1,5 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 13,0 1,5 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 12,5 12,5 1,5 1,5 16,5 2,0,5,5 6,0 6,0 8,0 8,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C ATO-C Ø 3 5 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,8 2,1 2,7 6 7,5 9 Test method according to DIN EN ISO

9 Aluminium/Steel Large Head Blind s ATO : Alu AlMg 3 Mandrel: Galvanized Steel D 9,5 3,3 2,1,8 6, ,1 Ü 5 5,1 Ü Ü DIBt approval No. Z-1.1- x 6 x 8 x 10 x 12 x 16 x 6 x 8 x 10 x 12 x 16 x 20,8 x 8,8 x 10,8 x 12,8 x 16,8 x 20,8 x 25 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 13,0 1,5 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 12,5 12,5 16,5 2,5,5,5 6,0 6,0 8,0 8,0 12,0 12,0 15,0 15,0 20,0 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 ATO-D ATO-D ATO-D9-32 ATO-D ATO-D ATO-D ATO-D ATO-D12-0 ATO-D ATO-D ATO-D ATO-D ATO-D16-8 ATO-D ATO-D ATO-D ATO-D16-8 ATO-D11-80 ATO-D11-50 ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D11-50 ATO-D ATO-D1-80 ATO-D1-50 ATO-D ATO-D ATO-D ATO-D ATO-D ATO-D1-50 ATO-D Ø D 9,5 2, Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,95 2,1 2,7 2,7 2,7 9, Test method according to DIN EN ISO

10 Aluminium/Stainless Steel Dome Head Blind s ASO : Alu AlMg 3 Mandrel: A2-Stainless Steel - No ,1,1 5 5,1 3 x 3 x 6 3 x 8 3 x 10 3 x 12 3 x 16 x 6 x 8 x 10 x 12 x 1 x 16 x 18 x 20 x 25 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 5 x 35 5 x 0 0,5 1,5 1,5 3,5 3,5 5,0 5,0 7,0 7,0 9,0 9,0 13,0 1,5 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5 12,5 1,5 1,5 16,5 16,5 21,5 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 35,0 ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D Ø 3 5 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,8 2,1 2,7 6,5 8,0 9,5 Test method according to DIN EN ISO

11 Aluminium/Stainless Steel Large Head Blind s ASO : Alu AlMg 3 Mandrel: A2-Stainless Steel - No ,1 Ü 5 5,1 Ü Ü DIBt approval No. Z x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 2,5,5,5 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 1,0 1,0 15,0 15,0 20,0 20,0 25,0 ASO-D11-80 ASO-D11-50 ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D11-50 ASO-D ASO-D1-80 ASO-D1-50 ASO-D ASO-D ASO-D ASO-D ASO-D ASO-D1-50 ASO-D Ø Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,7 2,7 2,7 9, Test method according to DIN EN ISO

12 Aluminium/Aluminium Dome Head Blind s AAO : Alu AlMg 2,5 Mandrel: Alu AlMg 5 3,3,1,8,9 6, 6,5 x 6,1 x 7,6 x 9,2 x 12,3 x 15,5 x 6,6 x 9,8 x 12,9 x 16,1,8 x 7,2,8 x 10,3,8 x 13,5,8 x 16,7,8 x 19,9,8 x 23,0 6, x 12,0 6, x 1,9 6, x 18,1 6, x 2, 0,8 - -,8,8-6, 6, - 9,5 9,5-12,7 1, , 6, - 9,5 9,5-12,7 1, , 6, - 9,5 9,5-12,7 12,7-15,9 15,9-19,0 1,5-6, 6, - 9,5 9,5-12,7 12,7-19,0 AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D Ø,8 6, Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,95 2,5 2,9 3,85 6,5 8 9,5 12,9 Test method according to DIN EN ISO

13 Aluminium/Aluminium Large Head Blind s AAO : Alu AlMg 2,5 Mandrel: Alu AlMg 5 D 9,5 3,3,8 6,9 x 6,1 x 9,2 x 12,3,8 x 10,3,8 x 13,5,8 x 16,7,8 x 19,9,8 x 23,0 0, , 6, - 9,5 1,5-6, 6, - 9,5 9,5-12,7 12,7-15,9 15,9-19,0 AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D AAO-D Ø D 9,5,8 6 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,95 2,9 9,5 16,0 Test method according to DIN EN ISO

14 Steel/Steel Dome Head Blind s TTO : Galvanized Steel Mandrel: Galvanized Steel 3 3,1 3,3,1,8,9 3 x 5 3 x 6 3 x 8 3 x 10 3 x 12 3 x 16 3 x 18 3 x 20 x 6 x 8 x 10 x 12 x 16 x 18 x 20 x 6 x 8 x 10 x 12 x 16 x 18 x 20 x 25,8 x 8,8 x 10,8 x 12,8 x 16,8 x 20,8 x 25 0,5 2,0 2,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 12,5 12,5 1,5 1,5 16,5 0,5 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 12,5 12,5 1,5 1,5 16,5 0,5 2,5 2,5,5,5 6,5 6,5 8,5 8,5 12,0 12,0 1,0 1,0 16,0 16,0 21,0 2,0,0,0 6,0 6,0 8,0 8,0 11,0 11,0 15,0 15,0 20,0 TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D Ø 3,8 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,95 2 2,5 3 6,5 6,5 8 9,5 Test method according to DIN EN ISO

15 Steel/Steel Dome Head Blind s TTO : Galvanized Steel Mandrel: Galvanized Steel 5 5,1 6 6,1 6, 6,5 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 18 5 x 20 5 x 25 5 x 30 5 x 35 5 x 0 5 x 5 5 x 50 6 x 10 6 x 12 6 x 1 6 x 16 6 x 20 6 x 25 6, x 8 6, x 12 6, x 16 6, x 18 6, x 20 6, x 25 2,0,0,0 6,0 6,0 8,0 8,0 9,5 9,5 11,0 11,0 13,0 13,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 3,0 3,0 39,0 39,0,0 2,5,5,5 6,5 6,5 8,5 8,5 10,5 10,5 1,5 1,5 19,5 1,0 3,0 3,0 6,0 6,0 9,0 9,0 11,0 11,0 13,0 13,0 17,0 TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D TTO-D Ø 5 6 6, Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,65 3,85 9, Test method according to DIN EN ISO

16 A2 Stainless Steel Dome Head Blind s SSO : A2-Stainless Steel - No Mandrel: A2-Stainless Steel - No 1.51 EDELSTAHL 3 3,1 3,3,1 Ü Ü DIBt approval No. Z x 6 3 x 8 3 x 10 3 x 12 3 x 1 3 x 16 x 6 x 8 x 10 x 12 x 1 x 16 x 6 x 8 x 10 x 12 x 1 x 16 x 20 * x 25 * 1,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5 1,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 8,5 10,5 10,5 12,5 1,0 2,5 2,5,5,5 6,5 6,5 8,5 8,5 10,5 10,5 12,0 12,0 16,0 16,0 21,0 SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D * in Ø 3 x Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,6 2,6 6,5 6,5 8 8 Test method according to DIN EN ISO

17 A2 Stainless Steel Dome Head Blind s SSO : A2-Stainless Steel - No Mandrel: A2-Stainless Steel - No 1.51 EDELSTAHL,8,9 5 5,1 * in 1.301,8 x 8,8 x 10,8 x 12,8 x 1,8 x 16,8 x 20 5 x 8 5 x 10 5 x 12 5 x 1 5 x 16 5 x 20 5 x 25 5 x 30 5 x 35 5 x 0 * 2,0,0,0 6,0 6,0 8,0 8,0 9,5 9,5 11,0 11,0 15,0 2,0,0,0 6,0 6,0 8,0 8,0 9,5 9,5 11,0 11,0 15,0 15,0 20,0 20,0 25,0 25,0 30,0 30,0 3,0 SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D SSO-D Ø,8 5 5 x 0 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,5 9,5 9,5 Test method according to DIN EN ISO

18 A2 Stainless Steel Countersunk Head Blind s SSO : A2-Stainless Steel - No Mandrel: A2-Stainless Steel - No 1.51 EDELSTAHL 3 3,1 3,3,1,8,9 5 5,1 3 x 6 3 x 8 3 x 10 3 x 12 x 6 x 8 x 10 x 12 x 8 x 10 x 12,8 x 8,8 x 10,8 x 12 5 x 8 5 x 10 5 x 12 1, ,0 3, ,0 5, ,5 6, ,5 1, ,0 3, ,0 5, ,5 6, ,5 1,5 ---,5, ,5 6, ,5 2,5 ---,0, ,0 6, ,0 2,0,0,0 6,0 6,0 8,0 SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C SSO-C Ø 3,8 5 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,6 6,5 6,5 8 9,5 9,5 Test method according to DIN EN ISO

19 A Stainless Steel Dome Head Blind s SSO : A-Stainless Steel - No 1.01 Mandrel: A-Stainless Steel - No EDELSTAHL 3 3,1 3,3,1,8,9 5 5,1 3 x 6 3 x 8 3 x 10 3 x 12 x 6 x 8 x 10 x 12 x 6 x 8 x 10 x 12 x 16,8 x 6,8 x 8,8 x 10,8 x 12 5 x 8 5 x 10 5 x 12 5 x 16 5 x 20 1,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 1,0 3,0 3,0 5,0 5,0 6,5 6,5 8,5 1,0 2,5 2,5,5,5 6,5 6,5 8,5 8,5 12,0 1,5 3,0 3,0,5,5 6,0 6,0 7,5 2,0,0,0 6,0 6,0 8,0 8,0 11,0 11,0 15,0 SSO-D A SSO-D A SSO-D-30-A SSO-D A SSO-D A SSO-D A SSO-D-32-A SSO-D A SSO-D-0060-A SSO-D-0080-A SSO-D-0-A SSO-D-0120-A SSO-D-0160-A SSO-D-8060-A 1262 SSO-D-8080-A SSO-D-8-A SSO-D-8120-A SSO-D-80-A SSO-D-50-A SSO-D A SSO-D A SSO-D A Ø 3,8 5 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,6 6,5 6,5 8 9,5 9,5 Test method according to DIN EN ISO

20 Aluminium/Steel Painted Dome Head Blind s ATO : Alu AlMg 3 painted Mandrel: Galvanized Steel 3 3,1,1 5 5,1 3 x 6 3 x 6 3 x 8 3 x 8 x 6 x 6 x 6 x 8 x 8 x 8 x 10 x 10 x 10 x 12 x 12 x 12 x 16 5 x 10 5 x 10 5 x 12 5 x 12 Colour black white black white black white marrone black white marrone black white marrone black white marrone white black white black white RAL ,5 3,5 0,5 3,5 3,5 5,0 3,5 5,0 0,5 3,0 0,5 3,0 0,5 3,0 3,0 5,0 3,0 5,0 3,0 5,0 5,0 6,5 5,0 6,5 5,0 6,5 6,5 8,5 6,5 8,5 6,5 8,5 10,5 12,5 1,5 6,0 1,5 6,0 6,0 8,0 6,0 8,0 ATO-D RAL9005 ATO-D RAL9010 ATO-D RAL9005 ATO-D RAL9010 ATO-D-0060-RAL9005 ATO-D-0060-RAL9010 ATO-D-0060-RAL801 ATO-D-0080-RAL9005 ATO-D-0080-RAL9010 ATO-D-0080-RAL801 ATO-D-0-RAL9005 ATO-D-0-RAL9010 ATO-D-0-RAL801 ATO-D-0120-RAL9005 ATO-D-0120-RAL9010 ATO-D-0120-RAL801 ATO-D-0160-RAL9010 ATO-D-50-RAL9005 ATO-D-50-RAL9010 ATO-D RAL9005 ATO-D RAL Further dimensions and colours on request. Ø 3 5 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,8 2,1 2,7 6,5 8,0 9,5 Test method according to DIN EN ISO

21 Aluminium/Steel Grooved Dome Head Blind s ATO : Alu AlMg 3 Mandrel: Galvanized Steel 3, x 10 x ATO-D-32-R ATO-D R ,3,8 5,1 x 8 x 12 x 16,8 x 10,8 x 1,8 x 18,8 x 20,8 x ATO-D-0080-R ATO-D-0120-R ATO-D-0160-R ATO-D-8-R ATO-D-810-R ATO-D-8180-R ATO-D-8200-R ATO-D-8-R Ø,8 Shear strength value Tensile strength value Mandrel N N Ø ,95 2,12 2,72 Test method according to DIN EN ISO

22 Steel/Steel Threaded Blind s TTO : Alu AlMg 3 Mandrel: Galvanized Steel M 5 x 10 G x l 3,1 3 x 6 0,5 3,0 M5-TTO M 5 x 15 G x l 3,1 3 x 9 3,0 6,0 M5-TTO M 6 x 10 G x l 3,1 x 5 1,0 2,0 M6-TTO M 6 x 15 G x l 3,1 x 8 2,0 5,0 M6-TTO Ø 3 Shear strength value N Mandrel Ø 1,95 2,5 Test method according to DIN EN ISO

23 Aluminium/Steel Peel Blind s ATP : Alu AlMg 3 Mandrel: Galvanized Steel 3,6,,8 5,2 x 10 x 12 x 16 x 8 x 10 x 12 x 1 x 16 x 18 x 20,8 x 10,8 x 12,8 x 1,8 x 16,8 x 18,8 x 20,8 x 25 2,5 5,0,5 7,0 6,5 11,0 1,0 3,0 2,5 5,0,5 6,5 6,0 8,0 7,5 10,0 9,0 12,0 11,5 1,0 2,5 5,0,5 7,0 6,5 9,0 8,5 10,0 9,5 12,0 11,5 1,0 13,5 19,0 ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D ATP-D Ø,8 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,95 2,1 2,7 6,5 8 9,5 Test method according to DIN EN ISO

24 Aluminium/Steel Profile Clinching s AT : Alu, RoHS conform Mandrel: Galvanized Steel Profile type Ø 3,1 HA 3 x 5 1,0 2,5 AT-HA HA 3 x 7 2,5,5 AT-HA HB 3 x 5 1,0 2,5 AT-HB HB 3 x 7 2,5,5 AT-HB W 3 x 5 1,0 2,5 AT-W ,1 A x 7 1,0,0 AT-A BR x 7 1,0,0 AT-BR C x 7 1,0,0 AT-C KF x 7 1,0,0 AT-KF Ø 3 Shear strength value N Mandrel Ø 1,8 2,1 Test method according to DIN EN ISO

25 PolyGrip multi range blind rivet Convincing technology with diversity of materials and dimensions For each application a suitable PolyGrip joint Originally meant to be only a multi range blind rivet the PolyGrip has meanwhile shown other multiple talents making it a favorite choice for difficult and demanding applications in industrial environment. Whether for aluminum, steel or stainless steel indoor or outdoor use critical hole diameters and tolerances the PolyGrip is most likely the optimal solution. A wide range for material thickness from 0,5 up to 2 Depending on the shaft diameter a PolyGrip can cover a clamping range up to 8. Accordingly that means that one single PolyGrip can substitute up to five standard blind rivets. By using a multi range blind rivet the customer s benefit also results in better handling and easier acquisition. Additional features of the PolyGrip : Outstanding hole filling capability: the rivet body expands radially during the setting process compensating hole tolerances, centering deviations and differences in diameter to ensure a tight joint. Safe mandrel locking. Watertightness: due to the excellent hole filling capability and rest mandrel locking the joint is tight against splash water. Wide mandrel head: ensuring greater pullout resistance. GESIPA production site in Thal, Germany Abbreviation / Standard & PolyGrip PolyGrip-ASO-D-8 Shaft Ø =,8, Length 10 D = Dome Head : A = Alu, Mandrel: S = Stainless Steel PolyGrip Materials: Mandrel/: A: Aluminum T: Steel S: Stainless Steel Type: O: Open C: Closed Head Type D: Dome Head C: Countersunk S: Small Head 25

26 PolyGrip Blind s With High Grip Range ATO Aluminium/Steel Dome Head : AlMg 2,5 Mandrel: Galvanized Steel 3,3,0,1,8,9 Ü 6, 6,5 Ü DIBt approval No. Z-1.1- x 8 x 9,5 x 11 x 10 x 13 x 17,8 x 10,8 x 15,8 x 17,8 x 25,8 x 30 6, x 15 6, x 20 6, x 25 0,5 5,0 1,5 6,5 3,0 8,0 0,5 6,5 3,5 9,5 7,0 13,0 0,5 6,5,5 11,0 6,5 13,0 11,0 19,5 16,0 2,0 1,5 9,0 6,0 1,0 10,0 18,0 POLYGRIP-ATO-D POLYGRIP-ATO-D POLYGRIP-ATO-D POLYGRIP-ATO-D-0 POLYGRIP-ATO-D-0130 POLYGRIP-ATO-D-0170 POLYGRIP-ATO-D-8 POLYGRIP-ATO-D-8150 POLYGRIP-ATO-D-8170 POLYGRIP-ATO-D-8 POLYGRIP-ATO-D-8300 POLYGRIP-ATO-D-6150 POLYGRIP-ATO-D-6200 POLYGRIP-ATO-D Aluminium/Steel Large Flange : AlMg 2,5 Mandrel: Galvanized Steel D 9,5 3,3,0 2,1,8 6,9 x 8 x 9,5 x 11 x 10 x 13 x 17,8 x 10,8 x 15,8 x 17,8 x 25,8 x 30 0,5 5,0 1,5 6,5 3,0 8,0 0,5 6,5 3,5 9,5 7,0 13,0 0,5 6,5,5 11,0 6,5 13,0 11,0 19,5 16,0 2,0 POLYGRIP-ATO-D POLYGRIP-ATO-D POLYGRIP-ATO-D POLYGRIP-ATO-D12-0 POLYGRIP-ATO-D POLYGRIP-ATO-D POLYGRIP-ATO-D16-8 POLYGRIP-ATO-D POLYGRIP-ATO-D POLYGRIP-ATO-D16-8 POLYGRIP-ATO-D Ø,8 6, Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter N N Ø Ø large flange Ø ,8 2,3 2,7 3,65 6,5 8 9,5 13 9, Test method according to DIN EN ISO

27 PolyGrip Blind s ASO Aluminium/Stainless Steel Dome Head : AlMg 2,5 Mandrel: A2 Stainless Steel No ,3,0,1,8,9 Ü 6, 6,5 Ü DIBt approval No. Z-1.1- x 8 x 9,5 x 11 x 10 x 13 x 17,8 x 10,8 x 15,8 x 17,8 x 25,8 x 30 6, x 15 6, x 20 6, x 25 0,5 5,0 1,5 6,5 3,0 8,0 0,5 6,5 3,5 9,5 7,0 13,0 0,5 6,5,5 11,0 6,5 13,0 11,0 19,5 16,0 2,0 1,5 9,0 6,0 1,0 10,0 18,0 POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D-0 POLYGRIP-ASO-D-0130 POLYGRIP-ASO-D-0170 POLYGRIP-ASO-D-8 POLYGRIP-ASO-D-8150 POLYGRIP-ASO-D-8170 POLYGRIP-ASO-D-8 POLYGRIP-ASO-D-8300 POLYGRIP-ASO-D-6150 POLYGRIP-ASO-D-6200 POLYGRIP-ASO-D Ø,8 6, Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter N N Ø Ø large flange Ø Aluminium/Stainless Steel Large Flange : Alu AlMg 2,5 Mandrel: A2 Stainless Steel No 1.51 D 9,5 3,3,0 2,1,8 6, x 8 x 9,5 x 11 x 10 x 13 x 17,8 x 10,8 x 15,8 x 17,8 x 25,8 x 30 1,8 2,3 2,7 3,65 0,5 5,0 1,5 6,5 3,0 8,0 0,5 6,5 3,5 9,5 7,0 13,0 0,5 6,5,5 11,0 6,5 13,0 11,0 19,5 16,0 2,0 6,5 8 9,5 13 9, Test method according to DIN EN ISO 1589 POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D POLYGRIP-ASO-D Ø,8 6, Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter N N Ø Ø large flange Ø ,1 2,6,25 6,5 8,0 9,5 13,0 9,5 12,0 16,0 Test method according to DIN EN ISO

28 PolyGrip Blind s TTO - SSO Steel/Steel Standard : Galvanized Steel Mandrel: Galvanized Steel 3,3,0,1,8,9 6, 6,5 x 8 x 9,5 x 11 x 10 x 13 x 17,8 x 10,8 x 15,8 x 17 6, x 15 6, x 20 6, x 25 1,0 5,0 2,0 6,5 3,0 8,0 1,0 6,5,5 9,5 8,5 13,0 1,0 6,5 6,0 11,0 8,5 13,0 2,0 8,0 5,0 13,0 10,0 18,0 POLYGRIP-TTO-D POLYGRIP-TTO-D POLYGRIP-TTO-D POLYGRIP-TTO-D-0 POLYGRIP-TTO-D-0130 POLYGRIP-TTO-D-0170 POLYGRIP-TTO-D-8 POLYGRIP-TTO-D-8150 POLYGRIP-TTO-D-8170 POLYGRIP-TTO-D-6150 POLYGRIP-TTO-D-6200 POLYGRIP-TTO-D Ø,8 6, Shear strength value Tensile strength value Mandrel Max head diameter Max head diameter N N Ø Ø large flange Ø ,1 2,6,25 6,5 8,0 9,5 13,0 9,5 12,0 16,0 Test method according to DIN EN ISO 1589 A2- Stainless Steel Dome Head : A2 Stainless Steel No Mandrel: A2 Stainless Steel No 1.51 EDELSTAHL 3,3,0,1,8,9 6, 6,5 x 8 x 9,5 x 11 x 10 x 13 x 17,8 x 10,8 x 15,8 x 17 6, x 13 6, x 15 6, x 20 1,0 5,0 2,0 6,5 3,0 8,0 1,0 6,5 6,0 9,5 8,5 13,0 1,0 6,5 6,0 9,5 8,5 13,0 2,0 6,5 3,5 8,5 8,5 13,0 POLYGRIP-SSO-D POLYGRIP-SSO-D POLYGRIP-SSO-D POLYGRIP-SSO-D-0 POLYGRIP-SSO-D-0130 POLYGRIP-SSO-D-0170 POLYGRIP-SSO-D-8 POLYGRIP-SSO-D-8150 POLYGRIP-SSO-D-8170 POLYGRIP-SSO-D-6130 POLYGRIP-SSO-D-6150 POLYGRIP-SSO-D Ø,0,8 6, Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,2 2,7,25 6,5 8,0 9,5 13,0 Test method according to DIN EN ISO

29 Solar Grip For Flexible Use In The Installation Of Solar Panels ASO - ATO SolarGrip To fasten PV panels on trapezoidal sheets customers ask for waterproof, tight & secure solutions beyond that the fastener has to be economical. GESIPA developed a range of special Solar s that meets those requirements: one economic fastener for various applications reliable joint wide grip range also applicable for limited accessability The solar fastener DIBt Z approval in process Matching grip range for many solar applications Ideal for working on trapezoidal sheets Coated with Solar-Seal ing possible with sponge rubber or EPDM washer Main characteristics Large grip range coverage with a single blind rivet Wide mandrel head generating high pullout resistance in trapezoidal sheets Outstanding hole filling capability For use with all GESIPA setting tools : Alu AlMg 2,5 Mandrel: A2 - Stainless Steel 1.51,8 5,1-5,2 Ü,8 x 12,0,8 x 15,0 3,0 5,0 5,0 8,0 SOLARGRIP-ASO-D-8120-DS SOLARGRIP-ASO-D-8150-DS : Alu AlMg 2,5 Mandrel: Galvanized Steel 6, 6,5-6,9 Ü Ü DIBt approval No. Z-1.1-6, x 1,0 3,0 8,0 SOLARGRIP-ATO-D Ø,8 6, Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,7 3,65 11, 11, Test method according to DIN EN ISO

30 CAP Blind s Closed End (rivet body air and watertight) ATC - ASC : Alu AlMg 5 Mandrel: Steel, Phosphate Coated 3,3,1,8,9 Ü Ü DIBt n. Z-1.1- approval x 6,5 x 8,0 x 9,5 x 10,5 x 12,5 x 8,0 x 9,5 x 11,0 x 12,5 x 15,0,8 x 8,0,8 x 9,5,8 x 11,0,8 x 12,5,8 x 1,0,8 x 16,0,8 x 18,0,8 x 21,0 0,5 2,0 2,0 3,5 3,5 5,0 5,0 6,5 6,5 8,0 0,5 3,5 3,5 5,0 5,0 6,5 6,5 8,0 8,0 11,0 1,0 3,5 3,5 5,0 5,0 6,5 6,5 8,0 8,0 9,5 9,5 11,0 11,0 13,0 13,0 16,0 ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D ATC-D : Alu AlMg 5 Mandrel: Stainless Steel 3,3,1,8,9 Ü Ü DIBt n. Z-1.1- approval x 6,5 x 8,0 x 9,5 x 10,5 x 12,5 x 8,0 x 9,5 x 11,0 x 12,5,8 x 8,0,8 x 9,5,8 x 11,0,8 x 12,5,8 x 1,0,8 x 16,0,8 x 18,0,8 x 21,0 0,5 2,0 2,0 3,5 3,5 5,0 5,0 6,5 6,5 8,0 0,5 3,5 3,5 5,0 5,0 6,5 6,5 8,0 1,0 3,5 3,5 5,0 5,0 6,5 6,5 8,0 8,0 9,5 9,5 11,0 11,0 13,0 13,0 16,0 ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D ASC-D

31 CAP Blind s Closed End (rivet body air and watertight) SSC : A2 stainless Steel - no Mandrel: A1 Stainless Steel - Nr EDELSTAHL 3,3,1,8,9 Ü Ü DIBt n. Z-1.1- approval x 6,0 x 8,0 x 10,0 x 12,0 x 6,0 x 8,0 x 10,0 x 12,0 x 16,0,8 x 8,0,8 x 10,0,8 x 12,0,8 x 16,0,8 x 20,0 0,8 2,0 2,0,0,0 6,0 6,0 8,0 0,8 1,5 1,5 3,5 3,5 5,5 5,5 7,5 7,5 11,5 0,8 3,0 3,0 5,0 5,0 7,0 7,0 11,0 11,0 15,0 SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D SSC-D CAP Alu/Steel and CAP Alu/Stainless Steel Ø,8 Shear strength value N Tensile strength value N Mandrel Max head diameter Ø Ø 1,7 6,5 2,2 8,5 2,7 10,0 Test procedure according to DIN EN ISO 1589 CAP A2 Stainless Steel Ø,8 Shear strength value N Tensile strength value N Mandrel Max head diameter Ø Ø 1,9 6,5 2,3 8,5 2,9 10,0 Test procedure according to DIN EN ISO

32 TRI-FOLD Folding Type Blind s AA : Alu AlMg 5 Mandrel: Alu AlMg 5,1,2 5,2 5,3,1 x 1,5,1 x 19,5,1 x 21,1,1 x 2,3 5,2 x 19,0 5,2 x 22,2 5,2 x 25, 5,2 x 28,5 5,2 x 31,7 1,0-3,0 1,0-6,3 1,0-9,5-12,7 1,6-6,3,7-9,5 7,9-12,7 11,1-15,9 1,2-19,0 TRIFOLD-AA-115 TRIFOLD-AA-115 TRIFOLD-AA-115 TRIFOLD-AA-115 TRIFOLD-AA TRIFOLD-AA TRIFOLD-AA-5225 TRIFOLD-AA TRIFOLD-AA Ø,1 5,2 Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø , 2,9 8,0 10,0 Test method according to DIN EN ISO 1589 Abbreviation / BULB-TITE RV66 0 / 6 / 6W Max Grip Range (in 1/16 ) Diameter (in 1/32 ) Head Type: 1 = Countersunk, 3 & = Dome, 5 = Large, 6 = Low Profile Material: 0 = Alu, 7 = Steel, 9 = Monel BULB-TITE 32

33 BULB-TITE Aluminium/Aluminium Blind s RV : Alu AlMg 5 Mandrel: Alu AlCuMg 1 Aluminium/Aluminium Type,1 -,2 with EPDM washer x 20,3 1,5 6, RV W RV660/5/W BULB-TITE ,2 5,3-5,5 with EPDM washer Ü 6,3 6, - 6,6 with EPDM washer 7,7 7,8-8,2 5,2 x 17,5 5,2 x 19,1 5,2 x 22,2 5,2 x 25, 5,2 x 28,6 5,2 x 31,8 5,2 x 3,9 5,2 x 38,1 5,2 x 1,3 6,3 x 20,2 6,3 x 23, 6,3 x 26,5 6,3 x 29,7 7,7 x 27,7 0,5,8 1,5 6,,8 9,5 7,9 12,7 11,1 15,9 1,3 19,1 17, - 22,2 20,6-25, 23,8-28,6 1,6-6, - 9,5 6, - 12,7 9,5-15,9 1,0 9,5 RV W RV W RV W RV W RV W RV W RV W RV W RV W RV W RV W RV W RV W RV W RV660/6/3W BULB-TITE RV660/6/W BULB-TITE RV660/6/6W BULB-TITE RV660/6/8W BULB-TITE RV660/6/10W BULB-TITE RV660/6/12W BULB-TITE RV660/6/1W BULB-TITE RV660/6/16W BULB-TITE RV660/6/18W BULB-TITE RV660/8/W BULB-TITE RV660/8/6W BULB-TITE RV660/8/8W BULB-TITE RV660/8/10W BULB-TITE RV6603/9/6W BULB-TITE with EPDM washer Ü Ü DIBt approval No. Z-1.1- s with other head types are available on request (dome, flat, countersunk and large head) Large head rivet : Alu AlMg 5 Mandrel: Alu AlCuMg 1 Aluminium/Aluminium 7,7 - K19 7,8-8,2 with EPDM washer Ü Ü DIBt approval No. Z-1.1-7,7 x 27,7 7,7 x 3,0 1,1 9,5 6, 15,9 Type RV W RV W RV6605/9/6W BULB-TITE RV6605/9/10W BULB-TITE Shear strength value Tensile strength value Mandrel Ø N N Ø 5,2 6,3 7, , 2,9 3,9,5 Note: for setting BULB-TITE Test method according to DIN EN ISO 1589 use special nosepiece. 33

34 Structural Blind s MEGA GRIP RV : Alu AlMg 5 Mandrel: Alu AlZnMgCu 1,5,8,9-5,2 6, 6,6-6,9,8 x 10,5,8 x 1,5,8 x 10,5,8 x 1,5 6, x 1,1 6, x 20,5 6, x 1,1 6, x 20,5 1,6 6, 5,5 11,1 1,6 6, 5,5 11,1 2,0 9,5 2,0 15,9 2,0 9,5 2,0 15,9 RV MEGA GRIP-S RV MEGA GRIP-S RV MEGA GRIP RV MEGA GRIP RV MEGA GRIP-S RV XG MEGA GRIP-S RV MEGA GRIP RV XG MEGA GRIP Ø,8 6, Note: for setting MEGA GRIP use special nosepiece. Shear strength value N Tensile strength value N Mandrel Max head diameter Ø Ø 2,95 9,2 3,9 12, Test method according to DIN EN ISO 1589 : Galvanized Steel Mandrel: Galvanized Steel,8,9-5,2 6, 6,6-6,9,8 x 10,5,8 x 1,5,8 x 10,5,8 x 1,5 6, x 1,1 6, x 20,5 6, x 1,1 6, x 20,5 1,6 6, 5,5 11,1 1,6 6, 5,5 11,1 2,0 9,5 2,0 15,9 2,0 9,5 2,0 15,9 RV MEGA GRIP-S RV MEGA GRIP-S RV MEGA GRIP RV MEGA GRIP RV MEGA GRIP-S RV XG MEGA GRIP-S RV MEGA GRIP RV XG MEGA GRIP Ø,8 6, Note: for setting MEGA GRIP use special nosepiece. Shear strength value N Tensile strength value N Mandrel Max head diameter Ø Ø 2,95 9,2 3,9 12, Test method according to DIN EN ISO

35 G-Bulb : high strength in steel and stainless steel GESIPA has developed a new range of high strength structural blind rivets called G-Bulb made of steel and stainless steel with diameters of,8 and 6, able to fit grip ranges from 1,5 up to 15,5. The G-Bulb rivets features a wide grip range, together with high shear and tensile strengths thanks to the wider mandrel head and the mechanical lock of the rest mandrel during installation. In combination with the patented crimping function on the body, G-Bulb is able to meet the most demanding requirements in terms of elements tightness tolerance and hole sizes. The G-Bulb rivets offer an outstandingly large mandrel head which transfers all clamping force to the application. With a mandrel breaking load value of max. 1 kn, G-Bulb rivets can be installed with the most conventional installation tools. Main characteristics: Outstanding hole filling capability Very high clamping force Maximum pullout resistance thanks to the large mandrel head Maximum shear resistance thanks to the rest mandrel locking Installation with the most conventional tools Process control carried out with TAURUS C device Compliance with RoHS rules Materials: : galvanized steel Cr6 free, or A2 stainless steel No Mandrel: galvanized steel Cr6 free, or A2 stainless steel No 1.51 Other surface finishes on request The installation process Step 1 is positioned Step 2 Compression of the rivet Step 3 Forming of the rivet Step is set 35

36 Structural Blind s - G-Bulb TTO - SSO : Galvanized Steel Mandrel: Galvanized Steel,8 5,0-5,2 6, 6,7-6,9,8 x 10,8 x 13,8 x 15 6, x 13 6, x 17 6, x 20 6, x 23 6, x 25 1,5 3,5 3,5 6,0 6,0 8,0 2,0,5,5 7,0 7,0 10,5 10,5-13,0 13,0-15,5 G-BULB-TTO-8 G-BULB-TTO-8130 G-BULB-TTO-8150 G-BULB-TTO-6130 G-BULB-TTO-6170 G-BULB-TTO-6200 G-BULB-TTO-6230 G-BULB-TTO Ø,8 (x 10),8 (x 13),8 (x 15) 6, (x 13) 6, (x 17) 6, (x 20) 6, (x 23) 6, (x 25) Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,25,25,25,25,25 9,5 9,5 9,5 13,0 13,0 13,0 13,0 13,0 Test method according to DIN EN ISO 1589 : A2-Stainless Steel - No Mandrel: A2-Stainless Steel - No 1.51,8 5,0-5,2 6, 6,7-6,9,8 x 10,8 x 13,8 x 15 6, x 13 6, x 15 6, x 17 6, x 20 6, x 23 6, x 25 1,5 3,5 3,5 5,5 5,5 7,5 2,0,0,0 6,0 6,0 8,0 8,0 10,5 10,5 12,5 12,5 1,5 G-BULB-SSO-8 G-BULB-SSO-8130 G-BULB-SSO-8150 G-BULB-SSO-6130 G-BULB-SSO-6150 G-BULB-SSO-6170 G-BULB-SSO-6200 G-BULB-SSO-6230 G-BULB-SSO Ø,8 (x 10),8 (x 13),8 (x 15) 6, (x 13) 6, (x 15) 6, (x 17) 6, (x 20) 6, (x 23) 6, (x 25) Shear strength value Tensile strength value Mandrel Max head diameter N N Ø Ø ,25,25,25,25,25,25 9,5 9,5 9,5 13,0 13,0 13,0 13,0 13,0 13,0 36

37 Aluminium Blind Nuts AO Dome Head Materials: AIMg3 M 6,1 6 x 11,0 6 x 13,0 0,25 3,0 2,5,5 AO-D-M AO-D-M M 5 7,1 7 x 11,5 7 x 13,5 0,25 3,0 2,5 5,0 AO-D-M AO-D-M M 6 9,1 9 x 15,5 9 x 18,0 0,25 3,5 3,0 5,5 AO-D-M AO-D-M M 8 11,1 11 x 17,0 11 x 20,0 0,25 3,5 3,0 6,0 AO-D-M AO-D-M M 10 12,1 12 x 17,5 12 x 20,5 0,25 3,5 3,0 6,0 AO-D-M AO-D-M Countersunk Head Materials: AIMg3 M 6,1 6 x 12,0 6 x 13,5 1,5 3,5 3,0 5,0 AO-C-M AO-C-M M 5 7,1 7 x 13,5 7 x 15,5 1,5,0 3,5 6,0 AO-C-M AO-C-M M 6 9,1 9 x 17,0 9 x 19,0 1,5,5,0 6,5 AO-C-M AO-C-M M 8 11,1 11 x 18,5 11 x 20,5 1,5,5,0 6,5 AO-C-M AO-C-M M 10 12,1 12 x 19,0 12 x 21,0 1,5,5,0 6,5 AO-C-M AO-C-M Ø M M 5 M 6 M 8 M 10 Shear strength value Tensile strength value Standard/Countersunk N N head diameter Small head diameter 6,9 7,9 9,9 11,9 37

38 Small Head Aluminium Blind Nuts AO Small Head Materials: AIMg3 M 6,1 6 x 12,0 0,5 3,0 AO-S-M M 5 7,1 7 x 12,5 0,5 3,0 AO-S-M M 6 9,1 9 x 15,5 0,5 3,5 AO-S-M M 8 11,1 11 x 17,0 0,5 3,5 AO-S-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,9 M ,9 M ,9 M ,9 M Abbreviation / Blind Nuts (BRN) TO-DS-M Shaft Ø = 6,0, Nut Length 11 Thread M D = Dome, S = Small Head Material Nut T = Steel, O = Open Material Nut: A: Aluminum T: Steel S: Stainless Steel Head Type: D = Dome S = Small C = Countersunk DS = Dome Splined SS = Small Splined CS = Countersunk Splined DH = Dome Hexagonal SH = Small Hexagonal PG = PolyGrip 38

39 Galvanized Steel Blind Nuts TO Dome Head Materials: Galvanized Steel M 6,1 6 x 11,0 6 x 13,0 0,25 3,0 2,5,5 TO-D-M TO-D-M M 5 7,1 7 x 11,5 7 x 13,5 0,25 3,0 2,5 5,0 TO-D-M TO-D-M M 6 9,1 9 x 15,5 9 x 18,0 0,25 3,5 3,0 5,5 TO-D-M TO-D-M M 8 11,1 11 x 17,0 11 x 20,0 0,25 3,5 3,0 6,0 TO-D-M TO-D-M M 10 12,1 12 x 17,5 12 x 20,5 0,25 3,5 3,0 6,0 TO-D-M TO-D-M Countersunk Head Material: Galvanized Steel M 6,1 6 x 12,0 6 x 13,5 1,5 3,5 3,0 5,0 TO-C-M TO-C-M M 5 7,1 7 x 13,5 7 x 15,5 1,5,0 3,5 6,0 TO-C-M TO-C-M M 6 9,1 9 x 17,0 9 x 19,0 1,5,5,0 6,5 TO-C-M TO-C-M M 8 11,1 11 x 18,5 11 x 20,5 1,5,5,0 6,5 TO-C-M TO-C-M M 10 12,1 12 x 19,0 12 x 21,0 1,5,5,0 6,5 TO-C-M TO-C-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,9 M ,9 M ,9 M ,9 M

40 Small Head Galvanized Steel Blind Nuts TO Small Head Materials: Galvanized Steel M 6,1 6 x 12,0 0,25 3,0 TO-S-M M 5 7,1 7 x 12,5 0,25 3,0 TO-S-M M 6 9,1 9 x 15,5 0,25 3,5 TO-S-M M 8 11,1 11 x 17,0 0,25 3,5 TO-S-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,9 M ,9 M ,9 M ,9 M

41 Splined Steel Blind Nuts TO Dome Head Materials: Galvanized Steel M 6,1 6 x 11,0 6 x 13,0 0,25 3,0 2,5,5 TO-DS-M TO-DS-M M 5 7,1 7 x 11,5 7 x 13,5 0,25 3,0 2,5 5,0 TO-DS-M TO-DS-M M 6 9,1 9 x 15,5 9 x 18,0 0,25 3,5 3,0 5,5 TO-DS-M TO-DS-M M 8 11,1 11 x 17,0 11 x 20,0 0,25 3,5 3,0 6,0 TO-DS-M TO-DS-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,9 M ,9 M ,9 M ,9 M

42 Splined Steel Blind Nuts TO Countersunk Head Material: Galvanized Steel M 6,1 6 x 12,0 6 x 13,5 1,5 3,5 3,0 5,0 TO-CS-M TO-CS-M M 5 7,1 7 x 13,5 7 x 15,5 1,5,0 3,5 6,0 TO-CS-M TO-CS-M M 6 9,1 9 x 17,0 9 x 19,0 1,5,5,0 6,5 TO-CS-M TO-CS-M M 8 11,1 11 x 18,5 11 x 20,5 1,5,5,0 6,5 TO-CS-M TO-CS-M Small Head Materials: Galvanized Steel M 6,1 6 x 12,0 0,25 3,0 TO-SS-M M 5 7,1 7 x 12,5 0,25 3,0 TO-SS-M M 6 9,1 9 x 15,5 0,25 3,5 TO-SS-M M 8 11,1 11 x 17,0 0,25 3,5 TO-SS-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,9 M ,9 M ,9 M ,9 M

43 Hexagonal Steel Blind Nuts TO Dome Head Materials: Galvanized Steel M SW6 +0,1 6 x 11,0 0,5 2,0 TO-DH-M M 5 SW7 +0,1 7 x 12,0 0,5 3,0 TO-DH-M M 6 SW9 +0,1 9 x 15,5 0,5 3,0 TO-DH-M M 8 SW11 +0,1 11 x 17,0 0,5 3,0 TO-DH-M Small Head Materials: Galvanized Steel M SW6 +0,1 6 x 11,0 0,5 2,0 TO-SH-M M 5 SW7 +0,1 7 x 12,5 0,5 3,0 TO-SH-M M 6 SW9 +0,1 9 x 15,5 0,5 3,0 TO-SH-M M 8 SW11 +0,1 11 x 17,0 0,5 3,0 TO-SH-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,2 M ,2 M ,2 M ,2 3

44 Blind Nuts SO Dome head Material: A2 Stainless Steel EDELSTAHL M 6,1 6 x 11,0 6 x 13,0 0,25 3,0 2,5,0 SO-D-M SO-D-M M 5 7,1 7 x 11,5 7 x 13,5 0,25 3,0 2,5,5 SO-D-M SO-D-M M 6 9,1 9 x 15,5 9 x 18,0 0,25 3,5 3,0 5,5 SO-D-M SO-D-M M 8 11,1 11 x 17,0 11 x 20,0 0,25 3,5 3,0 6,0 SO-D-M SO-D-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,2 M ,2 M ,2 M ,2

45 Blind Nuts SO Countersunk Head Material: A2 Stainless Steel EDELSTAHL M 6,1 6 x 12,0 6 x 13,0 1,5 3,0 2,5,0 SO-C-M SO-C-M M 5 7,1 7 x 13,5 7 x 15,5 1,5,0 3,5 6,0 SO-C-M SO-C-M M 6 9,1 9 x 17,0 9 x 18,5 1,5,5,0 6,0 SO-C-M SO-C-M M 8 11,1 11 x 18,5 11 x 20,0 1,5,5,0 6,0 SO-C-M SO-C-M Small Head Material: A2 Stainless Steel EDELSTAHL M 6,1 6 x 12,0 0,25 3,0 SO-S-M M 5 7,1 7 x 12,5 0,25 3,0 SO-S-M M 6 9,1 9 x 15,5 0,25 3,5 SO-S-M M 8 11,1 11 x 17,0 0,25 3,5 SO-S-M Ø Shear strength value N Tensile strength value N Standard/Countersunk head diameter Small head diameter M ,9 M ,9 M ,9 M ,9 5

46 Aluminium PolyGrip Blind Nuts AO / TO Dome Head - AIMg2, 5 M 5 7,2 7 x 13,5 0, ,0 AO-D-PG-M M 6 9,2 9 x 18,0 0, ,0 AO-D-PG-M M 8 11,2 11 X 20,0 1, ,5 AO-D-PG-M Ø M 5 M 6 M 8 Shear strength value N Tensile strength value N PolyGrip Galvanized Steel Blind Nuts Dome Head - Steel With Surface Treatment Cr6 Free M 5 7,2 7 x 13,5 0, ,0 TO-D-PG-M M 6 9,2 9 x 18,0 0, ,0 TO-D-PG-M M 8 11,2 11 X 20,0 1, ,5 TO-D-PG-M Ø M 5 M 6 M 8 Shear strength value N Tensile strength value N

47 Stainless Steel Nut Studs TO The combination of the nut with the threaded mandrel offers a viable alternative or even replaces the version with welded mandrels, The following applications are particularly suitable for GESIPA nuts: Accessibility from one side only Thin material (metal, plastic, etc...) Pre-centring required Where applications on materials cannot be carried out because of thermal effects (e.g. welding) The surface finishes should not be damaged Implementation of connection to conduct electricity Rapid replacement of welded mandrels (repairs) The GESIPA rivet nut stud can be applied without problems with the GESIPA tools such as Firebird, GMB 95 and FireFox using suitable adapters (see the tool description). Sizes other than those indicated, special surface treatments or special materials are available on request. Standard M 6,1 6 x 11,0 0,25 3,0 TO-M M 5 7,1 7 x 11,5 0,25 3,0 TO-M M 6 9,1 9 x 15,5 0,25 3,0 TO-M M 8 11,1 11 x 17,0 0,25 3,0 TO-M Ø M M 5 M 6 M 8 Shear strength value Tensile strength value Max torque N N Nm ,0 6,0 13,0 26,0 7

48 Drill Bits Length/ Ø D. 2,5 D. 3 D. 3,1 D. 3,3 D. 3, D. 3,5 D. 3,6 D. D.,1 D.,2 D.,3 D., D.,5 D.,9 D. 5 D. 5,1 D. 5,2 D. 5,3 D. 5,5 D. 6 HSS Length/ Ø D. 6,1 D. 6,2 D. 6, D. 6,5 D. 6,6 D. 6,7 D. 6,9 D. 7 D. 7,1 D. 7,2 D. 7,7 D. 7,8 D. 8,2 D. 9,1 D. 9,2 D. 10 D.11,1 D.11,2 D.12,1 HSS

49 Hand ers NTS FLIPPER Art. No Range of use Aluminium up to Ø 5.0 and stainless steel up to Ø,0 Technical specifications Weight: 80 g Length: 275 Stroke: 8 Setting up/accessories Nosepiece 10/2 (in working position) 10/18, 10/27, 10/32 (attached to the body of the tool) Art. N Range of use Aluminium up to Ø 5.0 and stainless steel up to Ø,0 Technical specifications Weight: 750 g Overall length: 212 Total stroke: 16,2 Stroke: 1,8 Setting up/accessories Nosepiece 10/2 (in working position) 10/18, 10/29 (stored) Mandrel container 9

50 FireFly Force and intelligence for setting blind rivet nuts The operation principle of GESIPA Flipper hand riveting tool requires up to 0% less force for setting blind rivet nuts. FireFly - smart handling No more two-handed, white knuckled operation: power, brains and giant stroke allow fully single-handed operation. A special lever design as well as the ratchet mechanism provides a reduction of 0 % of the hand force needed to set a blind rivet nut. Exchange of nosepiece and threaded mandrel and stroke adjustment without any tool The stroke is 9 long for setting new generation multigrip blind rivet nuts such as the new GESIPA PolyGrip blind rivet nuts. Application range Technical specifications: Accessories Ø M3 to M6 aluminium Ø M3 to M5 steel Threaded mandrels, nosepieces Weight: 750 g Total stroke: 9 Single Stroke: 1,8 Equipped with nosepiece and M5 threaded mandrel, in a plastic carrying case with 2 aluminium M and M5 blind rivet nuts mini packs, as well as an M nosepiece and a threaded mandrel, including operating instructions and stroke adjustment list. Art. no Art. no. Threaded mandrels M Threaded mandrels M Threaded mandrels M Threaded mandrels M Nosepiece M Nosepiece M Nosepiece M Nosepiece M Conversion kit for blind rivet nut studs Art. no. BRN thread protrusion min. max.* M M M * A corresponding extended nosepiece must be used for > 22 threading. 50

51 Lazy Tong And Lever ing Tools SN 2 HN 2 HN 2-BT (for BULB-TITE only) Art. No Range of use From Ø 3.0 to 6. all materials. Technical specifications Weight: 1,93 kg Length when closed: 310 Lenght when open: 810 Stroke: 10,5 Setting up/accessories Equipment for Ø,,0,,8, 6,0 and 6, 16/32 1 assembly wrench and maintenance instructions with spare parts list. Replacement Jaws Art. No Art. N Range of use From Ø 3,0 to 6, all materials. Not suitable for steel PolyGrip 6, and G-Bulb blind rivets. Technical specifications Weight: 1,85 kg Overall length: 570 Stroke: 10 Setting up/accessories Equipment: 16/32 (in working position) 16/29, 16/36, 16/0, 16/5 (as accessory) rivet mandrels container (in working position) maintenance instructions and spare parts list. Replacement Jaws Art. No Art. No Range of use Up to Ø 7,7 all materials. Technical specifications Weight: 1,85 kg Overall length: 570 Stroke: 10 Setting up/accessories Equipment: 16/32 (in working position) 16/26 BT, 16/2 BT, 16/8 BT (as accessory) rivet mandrels container (in working position) maintenance instructions and spare parts list. Replacement Jaws Art. No

52 52

53 Intelligent Battery Charging Technology The European Union announced with the Directive 2006/66/ EC that by the end of September 2010 all NiCd batteries should be removed because of environmental issues. The manufacturers of these batteries have stopped the production and are turning to other technologies, so GESIPA has reached to meet the new requirement. The New Batteries GESIPA has decided to introduce the Li-Ion (Lithium Ion) technology, currently the most efficient battery charger: Lightweight High energy yield for each charge cycle ( Wh/kg) Long service life No memory effect, therefore no performance reduction with partial charging Large number of charging cycles and so increased life expectancy AccuBird and FireBird are equipped with standard 1.3 Ah Li-Ion batteries. PowerBird standard equipment will include the most powerful 2.6 Ah battery. The latter can be installed on AccuBird and FireBird as an optional accessory. For appliances nothing changes, since the new batteries can be used without problems even on older instruments. A special smart connection installed in the batteries protects them from total discharge and always makes possible the activation of a complete installation cycle before the battery signals the low status tus turning off. In addition, ion, a low battery can be completely recharged in one hour. The New Charging Technology The use of Li-Ion batteries involves a completely new charging technology, which requires batteries other than the NiCd ones. In older devices the purchase of batteries (Li-Ion) also involves the replacement of new battery chargers, but NiCd ones will always be available. The new battery chargers are available in two models, 110 VAC and 230 VAC. Battery performance comparison Standardized number of pieces,8x6,5 Steel/Steel NiCd 1, AH NiCd 1,7 AH NiCd 2,0 AH Li-Ion1,3 AH NiMH AH Li-Ion 2,6 AH Battery type 53

54 AccuBird Power Battery ing Tool - Traction power 8. N CE conformity: Devices conformity according to EU N. 2006/2/ EG rule. AccuBird and one 1,V/1,3 Ah quick- change battery and 1 quick battery charger r in a metal carrying case Art. No AccuBird Jaws for AccuBird Art. No AccuBird - Reliability Electronic control. No mechanical switching components. Electronic temperature and overload protection. High reliability through low loss power transmission via a highly efficient ball screw drive. AccuBird Freedom of Movement Cablefree tool allowing freedom of movement when working. AccuBird High Performance High tensile strength for safe fastening of blind rivets up to 5 diameter in all materials. High yield per battery charge. 20 stroke. AccuBird Ergonomy Weight-balanced to minimize fatigue allowing ergonomic grip. AccuBird With new Li-Ion Battery Choice of 1,3 Ah and 2,6 Ah Li-Ion batteries No memory effect. High efficiency due to high voltage and low weight increase the ease and speed of operations. Very low self-discharge The new battery allows the tool to be vertically housed. AccuBird Cleverly Designed Exchange nosepieces and wrench always in the tool. Shockproof tool housing Broken mandrel evacuation into the mandrel container through back tilting or forwards through the nosepiece by gravity. AccuBird High speed High speed operation through automatic resetting of the jaw mechanism iediately after each setting process. AccuBird Versatility Blind rivets up to Ø 5 all materials. BULB-TITE ; 5,2 and Ø 6,3 aluminium and steel. 5

55 AccuBird Range of use Blind rivets up to Ø 5 all materials. BULB-TITE blind rivets ; 5,2 and 6.3 Ø aluminium and steel Technical data Weight: 2,0 kg (with battery) Stroke: 20 Operating voltage: 1, DC Traction power: 8. N Special accessories (not for BULB-TITE rivets): retaining nosepieces inserted rivet remains in any position the rivets can be installed with one hand greater safety at work Spring force Fixing Art. N. Fixing Art. N. nosepieces nosepieces 17/18 R /29 R* /2 R /32 R* /27 R /36 R* Universal nosepiece for blind riveting tools AccuBird and PowerBird Art. no The universal nosepiece replaces five nosepiece sizes. The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece. Working range From 2, up to 5 Ø blind rivets in alu, copper and steel and up to Ø stainless steel. Operation Operate the tool and hold the trigger, then push back adjusting ring to end position. By turning the rotary star select required nosepiece and release the trigger, which automatically locks the rotary star. Rotary star Special steel sleeve Adjusting ring Sealing ring The universal nosepiece consits of: special steel sleeve, adjusting ring, rotary star and sealing ring. Correlation between nosepieces and setting performance per charge Ø Material s/ Nosepiece Art. No in rivet charge 2, Alu 1. 17/18* CAP-Alu, CAP Cu 1. 17/18* und Alu / und Steel / und Stainless Steel / Alu / Steel / Stainless Steel 60 17/ ,8 und 5 Alu / ,8 und 5 Steel 20 17/ ,8 und 5 Stainless Steel /36* Alu 20 17/36* , V Li-Ion Battery Charger Art. No Technical specifications: Power supply: 230 V / 50 Hz Operating voltage: 1, V DC Charging time: 50 to minutes (battery depending) Weight: 0,6 kg Quick Change Battery 1, V - 1,3 Ah (Li-Ion) Art. No Weight: 0,35 kg BULB-TITE s Material s/ Nosepiece Art. No Ø in rivet charge Alu/Alu /26 BT* ,2 Alu/Alu /32 BT* ,3 Alu/Alu /2 BT* ,3 Steel/Steel /2 BT* * Available as special accessory. Power Battery 1,V - 2,6 Ah (Li-Ion) Art. No Weight: 0,5 kg Available as special accessory. 55

56 PowerBird High Power Battery ing Tool - Traction power N CE conformity: Devices conformity according to EU N. 2006/2/ EG rule. PowerBird with 1, V/2,6 Ah Power battery and 1 quick battery charger in the metal carrying case Art. No Jaws for PowerBird Art. No PowerBird PowerBird Innovation Stronger brother of the AccuBird PowerBird is the development of the so-called Gesipa Bird family able to cope with all structure blind rivets up to 6, diameter. PowerBird Practical Aspects Already proven with AccuBird : Weight-balanced to minimize fatigue allowing ergonomic grip. Broken mandrel evacuation into the mandrel container through back tilting or forwards through the nosepiece by gravity. The iediate and automatic reset after each riveting process saves energy and speeds up the operation Replacement nosepieces and wrench are always included in the tool avoiding work interruptions Compact shockproof tool housing User oriented: metal carrying case with one battery charger, one battery and four nosepieces. PowerBird With New Li-Ion Battery 2,6 Ah battery, as an alternative 1,3 Ah on request No memory effect. High energy yield through high voltage and low weight for easy and fast operation Very low self-discharge The new battery shape allows the tool to be vertically housed. AccuBird Cleverly Designed Excellent price-performance ratio. Large operating range. Short working sequences. High autonomy through 2.6 Ah battery. AccuBird High speed Blind rivets from Ø,8 steel to Ø 6, all materials, up to Ø 8 aluminium, with the exception of G-Bulb Ø 6,. BULB-TITE up to Ø 7,7 all materials. MEGA GRIP up to Ø 6, all materials. 56

57 PowerBird Range of use Blind rivets from Ø,8 up to 6, all materials, except G-Bulb Ø 6,. BULB-TITE blind rivets up to Ø 7,7 all materials. MEGA GRIP blind rivets up to Ø 6, all materials. Special accessories (not for BULB-TITE rivets): retaining nosepieces the rivets can be fixed in any position the rivets can be installed with one hand greater safety at work Spring force Technical data: Weight: 2,0 kg (with battery) Stroke: 20 Operating voltage: 1, DC Traction power: N Fixing Art. N. Fixing Art. N. nosepieces nosepieces 17/0 R /5 R* Correlation between nosepieces and setting performance per charge Ø in Material rivet s/ charge Nosepiece Art. No,8 und 5,0 Steel, Alu/Alu / ,8 und 5,0 Stainless Steel / ,0 Alu / ,0 Steel / , Alu/PG-Alu 20 17/ , Steel 17/ Alu / BULB-TITE,0 Alu/Alu 17/26 BT* ,2 Alu/Alu /32 BT* ,3 Alu/Alu /2 BT* ,3 Steel/Steel /2 BT* ,3 Monel/Stainless Steel /2 BT* ,7 Alu/Alu 70 17/8 BT* jaws , V Li-Ion Battery Charger Art. No Technical specifications: Power supply: 230 V / 50 Hz Operating voltage: 1, V DC Charging time: 50 to minutes (battery depending) Weight: 0,6 kg Power Battery 1, V - 2,6 Ah (Li-Ion) Art. No Weight: 0,5 kg MEGA GRIP,8 Alu/Alu /31 MG* , Alu/Alu 20 17/1 MG* ,8 Steel/Steel 20 17/31 MG* , Steel/Steel /1 MG* ,8 Stainless Steel/Stainless Steel 20 17/31 MG* , Stainless Steel/Stainless Steel /1 MG* * Available as special accessory. Special nosepieces are available on request. Quick Change Battery 1,V - 1,3 Ah (Li-Ion) Art. No Weight: 0,35 kg Available as special accessory. 57

58 PowerBird - Solar PowerBird for solar applications - ideal for recessed, poorly accessible rivet location! Including two Li-Ion power batteries 2,6 Ah CE conformity: Devices conformity according to EU N. 2006/2/ EG rule. Power Bird Solar with 2 1, V/2,6 Ah batteries and a battery charger in the metal carrying case PowerBird - Solar Art. No Application range Blind rivets from Ø,8 up to 6, all materials, except G-Bulb Ø 6,. BULB-TITE blind rivets up to Ø 7,7 all materials. MEGA GRIP blind rivets up to Ø 6, all materials. Technical data Weight: 2,2 kg (with battery) Stroke: 20 Operating voltage: 1, DC Traction power: N Equipment extension unit Two Li-Ion power batteries 2,6 Ah/1,V Quick charger Nosepieces: 17/32, 17/36, 17/0, 17/5, 17/8 BT Operating instruction Metal case 58

59 FireBird Electro-mechanical equipment for threaded nuts installation. 1, Volt. Battery powered with Li-Ion battery. CE conformity: Devices conformity according to EU N. 2006/2/ EG rule. FireBird and 1 quick change 1, V /1,3 Ah battery and 1 quick battery charger in the metal carrying case Art. N FireBird FireBird High Performance 1, Volt versatile battery and cablefree allowing freedom of movement when working. FireBird Safety Drill-on of the blind rivet nut with reduced torque and automatic switch-off. Triggering of the setting process clearly separated from the drill-on action. Electronic control of stroke adjustment. Drill-off with high torque. Sturdy, compact and shockproof tool housing. FireBird Ergonomy Fatiguefree working through well balanced weight repartition and ergonomic grip. Easy stroke adjustment. FireBird With New Li-on Battery Choice of 1,3 Ah and 2,6 Ah battery. No memory effect. High energy yield through high voltage and low weight allow very easy and fast operation. Very low self-discharge. The new battery allows the tool to be vertically housed. FireBird High speed Easy and safe drill-on of blind rivet nuts. Setting of constant speed. Automatic switching to tightening. Fast and simple replacement of the threaded mandrel. FireBird Versatility Blind rivet nuts up to M10 aluminium, M8 steel and M6 stainless steel. 59

60 FireBird Range of use Blind rivet nuts up to M10 aluminium, up to M8 steel and up to M6 stainless steel. Nosepieces/accessories Threaded mandrel and nosepiece M6 (in working position) 1 hexagonal wrench threaded mandrel and nosepiece M and M5 (in magazine) Double open ended wrench SW 2/27 Technical specifications: Weight: 2,1 kg (with battery) Traction power: N Setting stroke: 7 Operating voltage: 1, V DC Correlation between nosepieces and setting performance per charge Blind rivet nut inner thread Material s/ charge Art. No. thread Art. No. Nosepiece M 3 Alu * * M 3 Steel/Stainless Steel * * M Alu * * M Steel/Stainless Steel * * M 5 Alu * * M 5 Steel/Stainless Steel * * M 6 Alu * * M 6 Steel/Stainless Steel * * M 8 Alu * * M 8 Steel * * M 10 Alu * * * Available as special accessory. 1, V Li-Ion Battery Charger Art. No Technical specifications: Power supply: 230 V / 50 Hz Operating voltage: 1, V DC Charging time: 50 to minutes (battery depending) Weight: 0,6 kg Quick Change Battery 1, V - 1,3 Ah (Li-Ion) Art. No Weight: 0,35 kg Conversion kit for blind rivet nut stud Art. No. BRN thread protrusion min. max.* M M M M * A corresponding extended nosepiece must be used for > 22 threading. Power Battery 1,V - 2,6 Ah (Li-Ion) Art. No Weight: 0,5 kg Available as special accessory. 60

61 TAURUS Series - Pneumatic Hydraulic Power Tools What makes the TAURUS tool series so unique The GESIPA System a patented jaw system unique throughout the world The TAURUS tool series is equipped with a high-performance, patented grip mechanism and jaw system: The three jaws move under perfect control in separate channels. The jaws are pressed on to the mandrel by the air pressure instead of spring force with ten times the usual force. The jaws claw themselves onto the pins iediately upon actuating the riveting process due to the high pressure, before the pulling movement starts. The GESIPA System the decisive advantages This system offers the user decisive advantages: The complete stroke of the tool is used for setting the rivet, which guarantees a reliable setting process. Soiling of the jaw profiles due to abrasion of material from the mandrel is significantly reduced because of less friction. Since the jaws do not slip along the mandrel, the wear of the jaw profiles is greatly reduced. In short, lower costs due to longer service life, low maintenance requirement and low spare parts requirement. The GESIPA System optimum utilisation of the compressed air ensures maximum efficiency Compressed air is used very frequently in industrial production because of its flexibility, although it has the disadvantage that it incurs relatively high costs, and the consumption places stress on the environment. For GESIPA, more than enough reasons to equip the TAURUS tool series with a compressed air-saving technique unique throughout the world. The compressed air required for the setting of the blind rivet is used a second time for ejection of the rivet mandrel. The dual use of the compressed air therefore requires no additional air for ejection of the broken mandrels, whereas in other tools, continuous airflow is necessary for the same. This also allows the TAURUS tool series to operate with extremely low noise emissions. In two-shift operation and with compressed air costs of approx. 0.03/m³ this innovative technique can produce savings of up to 720 per year and per tool. A TAURUS 2 can pay for itself in less than one year. 61

62 TAURUS Series - Pneumatic Hydraulic Power Tools TAURUS 1 TAURUS 2 Art. No Range of use Blind rivets up to Ø alu/steel (max. mandrel dia. 2,5 ) Technical specifications Weight: 1,3 kg Operating pressure: 5-7 bar Air hose connection: 6 Ø (1/ ) Air consumption: ca. 1,0 ltr. per cycle Traction power:.200 N at 5 bar Stroke: 15 Art. No Range of use Blind rivets up to 5 Ø all materials and up to 6 Ø alu/ steel (max. mandrel dia. ) Technical specifications Weight: 1,6 kg Operating Pressure: 5-7 bars Tube connection: 6 Ø (1/ ) Air consumption: ca. 2,3 ltr. per cycle Tensile strength: N at 5 bar Stroke: 18 Nosepieces/Accessories Nosepieces: 17/18 (in working position) 17/2, 17/27 (in tool bottom) Maintenance wrench SW12/1, SW1/17 1 oil bottle ml 1 oil refill can Operating instructions with spare parts list Nosepieces correlation: Ø rivet material Nosepiece Art. No. 2, Alu 17/ CAP-Alu, CAP-CU 17/ Alu/CU 17/ and Alu, CU, Steel, Stainless Steel, Stinox, Alu/Alu, PG-Alu, PG-Steel 17/ Alu, CU, CAP-Alu, CAP-CU 17/ Steel, Alu/Alu, PG-Alu 17/ Stainless Steel, Stinox, PG-Steel 17/ and,8 Alu, CAP-Alu, CAP-CU, PG-Alu 17/ and,8 Steel, Alu/Alu 17/ and,8 Stainless Steel, Stinox, PG-Steel 17/ Alu 17/ Steel 17/ , Alu 17/ , Steel, Alu/Alu 17/ Alu 17/ BULB-TITE blind rivets Alu/Alu 17/26 BT* ,2 Alu/Alu 17/32 BT* ,3 Alu/Alu,Steel/Steel,Monel/Stainless Steel 17/2 BT* ,7 Alu/Alu 17/8 BT* MEGA GRIP blind rivets,8 Alu/Alu, Steel/Steel, Stainless Steel 17/31 MG* , Alu/Alu, Steel/Steel, Stainless Steel 17/1 MG* * Longer or special nosepieces are available on request. Nosepieces/Accessories Nosepieces: 17/27 (in working position) 17/29, 17/32, 17/36 (depending on devices) assembly wrenches SW12/1, SW1/17 1 oil bottle ml 1 oil refill can Operating instructions with spare parts list Small jaw assembly for TAURUS 1 and 2 for TAURUS 1 - Art. no for TAURUS 2 - Art. no Operating range All alu/steel blind rivets up to Ø 5 and steel/steel up to Ø with TAURUS 1 and 2 Suitable for recessed riveting locations Technical data Length : Head Ø: 18 62

63 TAURUS Series - Pneumatic Hydraulic Power Tools TAURUS 3 TAURUS Art. No Art. No Range of use Blind rivets up to 6, Ø all materials (max. mandrel dia.,5 ) Technical specifications Weight: 1,9 kg Operating Pressure: 5-7 bars Tube connection: 6 Ø (1/ ) Air consumption: ca.,8 ltr. per cycle Tensile strength: N at 5 bar Stroke: 25 Nosepieces/Accessories Nosepieces: 17/36 (in working position) 17/0, 17/5 (depending on devices) assembly wrenches SW12/1, SW1/17 1 oil bottle ml 1 oil refill can Operating instructions with spare parts list Range of use Blind rivets up to 6, Ø all materials and up to 8 Ø alu (max. mandrel dia.,5 ) Technical specifications Weight: 2,0 kg Operating pressure: 5-7 bar Air hose connection: 6 Ø (1/ ) Air consumption: ca.,8 ltr. per cycle Traction power: N at 5 bar Stroke: 19 Nosepieces/Accessories Nosepieces: 17/36 (in working position) 17/0, 17/5 (in tool bottom) Maintenance wrench SW12/1, SW1/17 1 oil bottle ml 1 oil refill can Operating instructions with spare parts list TAURUS serie Jaws (3 parts) for the complete TAURUS series Art. N Swivel air connector for the complete TAURUS series Art. N Mandrel absorption hose for the complete TAURUS series Art. N CE-Conformity: Machine safety acc. EU-Directive N 2006/2/ EG 63

64 TAURUS Series - Pneumatic Hydraulic Power Tools TAURUS 5 TAURUS 6 Art. No Art. No Range of use Blind rivets from 6, Ø all materials, Lockbolts up to 10 Ø with corresponding pulling heads Technical specifications Weight: 3, kg Operating pressure: 5-7 bar Air hose connection: 6 Ø (1/ ) Air consumption: ca. 6,9 ltr. per cycle Traction power: N at 7 bar Stroke: 17 Equipment/accessories 1 oil bottle ml 1 oil refill can Operating instructions with spare parts list Range of use Blind rivets from 6, Ø all materials, Lockbolts up to 10 Ø with corresponding pulling heads Technical specifications Weight: 3, kg Operating pressure: 5-7 bar Air hose connection: 6 Ø (1/ ) Air consumption: ca. 6,9 ltr. per cycle Traction power: N at 7 bar Stroke: 15 Equipment/accessories 1 oil bottle ml 1 oil refill can Operating instructions with spare parts list 6

65 Notes 65

66 Notes 66

67 Notes 67

68 SFS intec AG Fastening Systems Rosenbergsaustrasse 10 CH-935 Heerbrugg P F gmi.heerbrugg@sfsintec.biz SFS intec / Printed in Italy / For printing errors, we assume no liability