PRECISION AT A GLANCE: CONTENTS. Company 3-6. Sawing Hogging Edge banding Jointing Profiling

Transcription

1 PRECISION AT A GLANCE: CONTENTS. Company 3-6 Sawing 7-38 Hogging Edge banding Jointing Profiling Drilling Routing Clamping systems Peripheral products SCHÄFFER PRÄZISIONSWERKZEUGE Im Babenbecker Feld Herford Telefon Telefax Phone +49 (0) Fax +49 (0) info@schaeffer-herford.de

2 WHAT PROS HAVE TO KNOW: TOOLS ARE OUR AFFAIR. CRAFT AND HIGH-TECH MIRACLE OF SERVICE LIFE MADE IN HERFORD For Schäffer, craftsmanship still is of top priority of course supported by modern production technology. Look forward to Schäffer s original premium quality! WE TAKE CARE OF IT THE FAMILY ENTERPRISE. High-precision tools and first-class service. That s what our family enterprise has stood for since the foundation 1971 in Herford, in the center of the furniture region of Eastern Westphalia. At present, Schäffer Präzisionswerkzeuge is managed in the second generation by Heike Rieso and Britta Aleth. The trustful communication with our customers motivates us every day and provides new ideas for reasonable further developments of our products and our service. Look forward to your professional tool partner! COMPANY SAWING 4

3 TECHNIK BEDARFSORIENTIERTE ANWENDUNGS- FUNKTIONS- OUTSOURCING BERATUNG UND PROJEKT- BEGLEITUNG UND BEDARFSORIENTIERTE ABRECHNUNGS- WERKZEUGENT- WICKLUNG UND WERKZEUG- ORGANISATION UND WERKZEUGINSTAND- SETZUNG UND TYPICALLY SCHÄFFER: ENHANCED TOOLS. PIONEERING INNOVATIONS BY SCHÄFFER Quite often not only the spectacular news lead to a considerably more efficient production process but the small but clever improvements. Schäffer customers benefit from continuous further developments and reasonable patents from our company. Look forward to performance-enhancing Schäffer innovations! WELCOME AMONG TOOL EFFICIENCY! Schäffer 360 service stands for: A permanent contact partner who also helps you outside normal office hours, if required. Efficient operations ensuring smooth running of your production processes. Customized service components which you can compose according to your individual requirements. Individual financing of fixed prices providing a safe calculation framework with fixed monthly flat rates on demand: SCHÄFFER COMPLETE CARE (Allround carfree package) SCHÄFFER SERVICE CARE (selected service components) SCHÄFFER TOOL FINANCE (only tools) Look forward to maximum transparency and economy! SCHULUNGEN BERATUNG UND ANALYSE WERKZEUGENT- WICKLUNG UND OPTIMIERUNG ANWENDUNGS- TECHNIK ANALYSE OPTIMIERUNG PLANUNG UND PROJEKTBERATUNG SCHULUNGEN Just one example for a Schäffer innovation: 1/100 adjustment unit Schäffer 360 Service ABRECHNUNGS- MODELLE UND WERKZEUGINSTAND- PLANUNG SETZUNG UND FERTIGUNG PROJEKTBERATUNG MODELLE FUNKTIONS- OUTSOURCING PROJEKT- BEGLEITUNG UND ENGINEERING WERKZEUG- ORGANISATION UND CONTROLLING FERTIGUNG CONTROLLING ENGINEERING COMPANY SAWING 6

4 A CUT ABOVE: SAWING. Our production of high-quality saws is backed by more than 40 years of experience. Schäffer has become a preferred partner for industry and handcraft thanks to the special quality and precision of our tools. THE ADVANTAGES AT A GLANCE: High-precision cutting quality Saw types for all materials: wood, plastic, metal Consistently high quality of saw bodies and tungsten carbide tips Long service life Good chip ejection Our strength: special designs meeting individual requirements SAWING SÄGEN 8

5 SCHÄFFER SAW BLADES/TOOTH SHAPES TECHNICAL INFORMATION CUTTING SPEED (TARGET VALUES) TCT Saw blades PCD Saw blades Material Cutting speed vc [m/s) Material Cutting speed vc [m/s) FT = Flat top ATB C = Alternative Bevel with chamfer TC F = Triple chip Flat FT = Flat top chamfer Top beveled RH Triple chip Flat top chamfer FT AC = Flat top alternative chamfer Tip beveled LH TC/TC = Triple chip /Triple chip ATB = Alternative Bevel TC = Triple chip Roof top Al-Mg-Cu AI-Si-Alloys Panels veneered on both sides Duroplastics (Pertinax, Restitex etc.) Exotic wood Veneer Sandwich-type plaster board Hardboard Hardwood Plastic laminated chipboard/panels Plastic profiles without fillers Pressed laminated wood Pure aluminium Raw particle board Plastic laminated panels Laminates, Paper-based laminates Particle board Plywood board Thermoplastics (PA,PE,PP,PMA,etc) Wood core plywood Compressed wood Softboard Softwood Cement board CFK, GFK Duroplastics (Pertinax, Restitex etc.) Corian/Varicor Pressed laminated wood Laminated chipboard and MDF board Foil-coated chipboard and MDF board Veenered Chipboard and MDF board Raw particle board and MDF board Plywood board Thermoplastics (PA,PE,PP,PMA,etc) Wood core plywood Compressed wood FEED RATE PER TOOTH TCT Saw blades Roof top Flat top ATB conical Roof top Flat top chamfer Hollow Face Flat top conical Material Feed rate per tooth fz [mm] Al-Mg-Cu 0,05-0,12 AI-Si-Alloys 0,03-0,08 Panels veneered on both sides 0,03-0,10 Duroplastics (Pertinax, Restitex etc.) 0,02-0,05 Hardboard 0,03-0,08 Plastic laminated chipboard/panels 0,03-0,06 Plastic profiles without fillers 0,03-0,15 Solidwood lengthwise 0,10-0,20 Solid wood across the grain 0,02-0,10 Corian/Varicor 0,05-0,15 Pure Aluminium 0,05-0,12 Particle board 0,05-0,25 Plywood board 0,05-0,25 Thermoplastics (PA,PE,PP,PMA,etc) 0,05-0,08 SAWING 10

6 SCHÄFFER SAWBLADES TCT PANEL SAWBLADE ( UNIVERSAL ) SCHÄFFER SAWBLADES TCT PANEL SAWBLADE ( UNIVERSAL ) Application: Single format cuts and package cuts for panel sizing machines with scoring unit Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: Triple chip/flat top Tungsten carbide: Ultra micron grade Materials: Plastic-laminated chipboard Laminates D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,4 3, /10/ ,4 3, ,4 3, ,4 3, /10/ ,4 3, /14/ ,4 3, /10/ ,4 3, ,4 3, /10/ ,4 3, ,4 3, ,4 3, /14/ ,8 3, /14/ ,25 3, /10/ ,4 3, /10/ ,4 3, /15/ ,4 3, /9/ /19/ ,4 3, /15/ ,4 3, /15/ ,4 3, /9/ /19/ ,4 3, /10/ ,8 3, /10/ ,8 3, /14/ ,8 3, /9/ /19/ ,4 3, /13/ ,4 3, /15/ D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,4 3, /10/ ,8 3, /11/ ,4 3, /13/ ,8 3, /19/ ,0 3, ,8 4, /11/ ,0 3, ,0 3, ,2 3, /11/ ,2 3, ,2 3, ,2 3, ,2 3, ,8 4, /11/ ,8 4, /11/ ,2 4, /17/ ,5 4, Other tooth shapes available. See overview Tooth shapes Application: Single format cuts and package cuts for panel sizing machines with scoring unit Design: Precision saw body: reduction of vibrations and noise variable pitch Tooth type: Triple chip/ Triple chip Tungsten carbide: Ultra micron grade Materials: Plastic-laminated chipboard Laminates D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,8 3, /14/ ,8 3, /14/ ,4 3, /13/ ,4 3, ,4 3, /12/ ,4 3, /15/ ,4 3, /13/ ,8 3, /19/ /14/ ,8 3, /12/ ,4 3, /10/ ,5 2, /10/ SAWING 12

7 SCHÄFFER SAWBLADES PCD-PANEL SAWBLADE ( UNIVERSAL ) SCHÄFFER SAWBLADES TCT PANEL SAWBLADE Application: Single format cuts and package cuts for panel sizing machines with scoring unit Application: Finish cut on vertical panel sizing machines, Format sawing machines Design: Precision saw body : reduction of vibrations and noise by cupper revits and Laser-ornaments Tooth type: Triple chip/flat top PCD-Specification acc. to application Tip height 5.0 mm Material: Plastic-laminated chipboard Laminates Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: Triple chip/flat top and Hollow face (HDF) Tungsten carbide: Ultra micron grade Material: Plastic-laminated chipboard Thermoplastics D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,4 3, /10/ ,4 3, /14/ ,4 3, /14/ ,25 3, /10/ ,4 3, /10/ ,4 3, /10/ ,8 3, /10/ ,8 3, /14/ ,4 3, /9/ /19/ ,4 3, /10/ ,8 3, /11/ D=[mm] B=[mm] b=[mm] d=[mm] Z= Form NL=[mm] Bestell-Nr ,2 2, TF 2/7/ ,2 2, HDF pos 2/7/ ,2 2, HDF neg 2/7/ ,2 2, HDF pos 2/7/ ,2 2, TF 2/7/42 + 2/9/44 + 2/10/ ,2 2, TF 2/7/42 + 2/9/44 + 2/10/ ,2 2, HDF pos 2/7/42 + 2/9/44 + 2/10/ ,2 2, HDF neg 2/7/42 + 2/9/44 + 2/10/ ,2 2, HDF pos 2/7/42 + 2/9/44 + 2/10/ ,2 2, TF 2/7/42 + 2/49/44 + 2/10/ ,2 2, TF 2/7/42 + 2/9/44 + 2/10/ ,2 2, HDF pos 2/7/42 + 2/9/44 + 2/10/ ,2 2, TF 2/7/42 + 2/9/44 + 2/10/ ,0 2, HDF pos 2/7/42 + 2/9/44 + 2/10/ ,2 2, HDF neg 2/7/42 + 2/9/44 + 2/10/ ,5 2, TF 2/7/42 + 2/9/44 + 2/10/ ,5 2, TF 2/7/42 + 2/9/44 + 2/10/ ,5 2, TF KN 8 x 8 mm ,5 2, TF SAWING 14

8 SCHÄFFER SAWBLADES TCT-UNIVERSAL CIRCULAR SAWBLADE SCHÄFFER SAWBLADES TCT-UNIVERSAL CIRCULAR SAWBLADE Application: Universal long and cross cut, usage on format sawing machines and mitre saw machines Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: ATB Tungsten Carbide : Micro Grain Material: Solid wood Raw and laminated boards Thermoplastics D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,0 2, ,2 2, ,2 2, ,2 2, ,2 2, ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,0 2, ,2 2, ,2 2, ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, ,5 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ ,0 2, ,2 2, ,2 2, ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ ,0 2, ,2 2, ,2 2, ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,5 2, ,5 2, /7/42 + 2/9/44 + 2/10/ SAWING 16

9 SCHÄFFER SAWBLADES TCT-SCORING BLADES SCHÄFFER SAWBLADES PCD-SCORING BLADES Application: Scoring for climb cutting from bottom on panel sizing machines with scoring or postforming unit Design: Precision saw body : reduction of vibrations and noise Tooth type: ATB conical Flat top conical Tungsten carbide: Ultra micron grade Material: Laminated board Application: Scoring for climb cutting from bottom on panel sizing machines with scoring or postforming unit Design: Precision saw body : reduction of vibrations and noise Tooth type: ATB conical Flat top conical PCD-Specification acc. to application Tip height 5.0 mm Material: Laminated board D=[mm] B=[mm] b=[mm] d=[mm] Z= Form NL=[mm] Art- Nr ,0-4,0 2, FZ/Kon ,8-3,6 2, FZ/Kon ,1-4,3 2, FZ/Kon ,1-4,3 2, FZ/Kon ,4-5,4 3, FZ/Kon ,4-5,6 3, FZ/Kon 3/11/ ,4-5,6 3, FZ/Kon ,3-5,3 3, FZ/Kon ,4-5,4 3, FZ/Kon ,4-5,4 3, WZ/Kon ,7-5,8 3, FZ/Kon ,8-5,8 3, FZ/Kon ,0-6,0 3, FZ/Kon ,4-5,2 3, WZ/Kon ,4-5,6 3, FZ/Kon ,4-5,2 3, WZ/Kon 2/9/ /9/ ,8-5,8 3, WZ/Kon ,4-5,4 3, FZ/Kon ,8-5,8 3, FZ/Kon ,8-5,8 3, FZ/Kon 2/9/ /9/ ,4-5,6 3, FZ/Kon 2/7/ ,4-5,6 3, FZ/Kon 3/15/ ,7-7,5 4, WZ/Kon ,4-5,6 3, FZ/Kon ,8-5,8 3, FZ/Kon D=[mm] B=[mm] b=[mm] d=[mm] Z= Form NL=[mm] Art- Nr ,1-4,3 2, FZ/Kon ,4-5,4 3, FZ/Kon ,4-5,4 3, FZ/Kon ,8-5,8 3, FZ/Kon ,8-5,8 3, FZ/Kon ,4-5,4 3, FZ/Kon ,8-5,8 3, FZ/Kon ,8-5,8 3, FZ/Kon 2/9/ /9/ SAWING 18

10 SCHÄFFER SAWBLADES TCT-SCORING BLADES SPLIT VERSION SCHÄFFER SAWBLADES PCD-SCORING BLADES SPLIT VERSION Application: Panel sizing machines with scoring unit Application: Panel sizing machines with scoring unit Design: Precision saw body split version,adjustable Tooth type: Flat top Tungsten carbide: Ultra micron grade Material: Plastic-laminated chipboard Design: Precision saw body split version adjustable Tooth type: Flat top PCD-Specification acc. to application Tip height 5.0 mm Material: Plastic-laminated chipboard D=[mm] B=[mm] d=[mm] Z= Form Bestell-Nr ,0-3, x 12 FZ ,0-3, x 12 FZ ,8-3, x 12 FZ ,8-3, x 12 FZ ,8-3, x 12 FZ ,8-3, x 12 FZ ,8-3, x 16 FZ ,8-3, x 10 FZ ,4-5, x 20 FZ ,4-5, x 24 FZ ,2-5, x 24 FZ ,4-5, x 24 FZ ,8-3, x 18 FZ ,0-3, x 12 FZ ,0-3, x 12 FZ ,0-3, x 12 FZ ,0-3, x 12 FZ D=[mm] B=[mm] d=[mm] Z= Form Bestell-Nr ,0-3, x 12 FZ ,0-3, x 12 FZ ,8-3, x 12 FZ ,8-3, x 12 FZ Spacer set: 1 x 80/ 22 x 0,05 mm 1 x 80/ 22 x 0,10 mm 2 x 80/ 22 x 0,20 mm 1 x 80/ 22 x 0,30 mm Spacer set: 1 x 80/ 22 x 0,05 mm 1 x 80/ 22 x 0,10 mm 2 x 80/ 22 x 0,20 mm 1 x 80/ 22 x 0,30 mm SAWING 20

11 SCHÄFFER SAWBLADES TCT-UNIVERSAL CIRCULAR SAWBLADES SCHÄFFER SAWBLADES TCT-UNIVERSAL CIRCULAR SAWBLADE THIN DESIGN Application: Long and cross cut of thin material on format sawing machines Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: ATB Tungsten Carbide : Micro Grain Material: Solid wood Veneered and surfaced wood materials Raw and single-sided laminated wood materials Thermoplastics Thermoset D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,0 2, ,2 2, ,2 2, ,2 2, /7/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ ,4 2, /7/42 + 2/9/44 + 2/10/ Application: Long and cross cut on format sawing machines Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: ATB Tungsten Carbide : Micro Grain Materials: Exotic woods Plywood Veneer packages Blockboard Plastic and profiles D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,4 1, ,4 1, ,4 1, ,4 1, ,4 1, ,4 1, /7/42 + 2/9/44 + 2/10/ ,4 1, /7/42 + 2/9/44 + 2/10/ ,4 1, /7/42 + 2/9/44 + 2/10/ ,4 1, /7/42 + 2/9/44 + 2/10/ ,4 1, /7/42 + 2/9/44 + 2/10/ ,4 1, /7/42 + 2/9/44 + 2/10/ SAWING 22

12 SCHÄFFER SAWBLADES TCT-SPECIAL CIRCULAR SAWBLADES SCHÄFFER SAWBLADES TCT-SPECIAL SAWBLADES POSITIVE HOCK ANGLE Application: Finish cut of laminated individual panels on vertical panel sizing machines and Format sawing machines Application: Panel sizing and cutting on double mitre-cut saws, format sawing machines and automatic cut-off saws Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: Hollow face (HDF) Tungsten carbide: Ultra micron grade Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: Triple chip/flat top Tungsten carbide: Ultra micron grade Materials: Plastic-laminated Wooden material Thermoplastics Thermoset Materials: Aluminium profiles and solid materials Other non-ferrous alloys Plastics D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,2 2, /7/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,5 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,2 2, /12/64 + 2/9/ ,8 3, /12/64 + 2/9/ ,8 3, /12/64 + 2/12/ ,2 2, ,8 3, /10,5/ ,2 2, ,2 2, /11/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /11/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /11/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, /7/42 + 2/9/44 + 2/10/ ,2 2, ,8 3, ,8 3, ,8 3, /9/55 + 4/12/ ,6 3, ,6 3, SAWING 24

13 SCHÄFFER SAWBLADES TCT-SPECIAL SAWBLADES NEGATIVE HOCK ANGLE SCHÄFFER SAWBLADES TCT-SILENT-CUT-SAWBLADES Application: Panel sizing and cutting on double mitre-cut saws and automatic cut-off saws Application: Panel sizing and cutting on double mitre-cut saws, format sawing machines and automatic cut-off saws Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: Triple chip/flat top Tungsten carbide: Ultra micron grade Design: Multi-component precision saw body: reduction of vibrations and noise Tooth type: Triple chip/flat top Tungsten carbide: Ultra micron grade Materials: Aluminium and other plastic profiles Other non-ferrous metals Materials: Hardwood Aluminium and plastic profiles D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,2 2, /9/55 + 4/12/ ,2 2, /10/ ,2 2, /9/55 + 4/12/ ,8 3, /9/55 + 4/12/ ,8 3, /9/55 + 4/12/ ,0 2, ,2 2, ,2 2, ,2 2, ,2 2, ,2 2, ,2 2, ,8 3, ,2 2, ,2 2, ,2 2, ,2 2, ,8 3, /15/ ,6 3, ,8 2, ,0 3, ,0 3, ,0 3, D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,2 2, /10/ ,4 3, /10/ ,4 3, /10/ ,8 3, /14/ SAWING 26

14 SCHÄFFER SAWBLADES TCT-SOFT-CUT-SAWBLADES SCHÄFFER SAWBLADES PCD-SOFT-CUT-SAWBLADES Application: Panel sizing and cutting on double mitre-cut saws, format sawing machines and automatic cut-off saws Application: Panel sizing and cutting on double mitre-cut saws, format sawing machines and automatic cut-off saws Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: group toothing with axis angle Tungsten carbide: Ultra micron grade Materials: Aluminium profiles and solid materials Plastics Non-ferrous alloys Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: group toothing with axis angle PCD specification acc. to application Tip height 5.0 mm Materials: Abrasive sandwich materials Aluminium profiles and solid materials Plastics Non-ferrous alloys D=[mm] B=[mm] b=[mm] d=[mm] Z= Bestell-Nr ,2 2, ,2 2, ,2 2, ,2 2, ,5 2, D=[mm] B=[mm] b=[mm] d=[mm] Z= Bestell-Nr ,2 2, ,2 2, ,2 2, ,2 2, ,5 2, SAWING 28

15 SCHÄFFER SAWBLADES TCT-GROOVER SCHÄFFER SAWBLADES TCT-HOGGER-SAWBLADES Application: Grooving, chamfering and rabbeting Application: Hogging and sizing Design: Precision saw body : reduction of vibrations and noise in MEC or MAN design Tooth type: Flat top Tungsten Carbide : Micro Grain Design: Precision saw body : reduction of vibrations and noise Tooth type: Flat top Single-sided pointed with axis angle Tungsten carbide: Ultra micron grade Werkstoffe: Solid wood Plastics All other panel-type materials Materials: Raw wooden materials Laminated Wooden material drilled for AKE-hogger D=[mm] B=[mm] b=[mm] d=[mm] Z= Bestell-Nr ,0 1, MAN ,5 1, MAN ,0 2, MAN ,5 2, MAN ,0 3, MAN ,5 3, MAN ,0 4, MAN ,0 5, MAN ,0 6, MAN ,0 6, MAN ,0 2, MEC ,5 2, MEC ,0 3, MEC ,0 4, MEC ,0 5, MEC ,0 6, MEC ,0 6, MEC ,0 3, MEC ,0 4, MEC ,0 5, MEC ,0 6, MEC ,5 1, MEC ,0 2, MEC ,0 3, MEC ,0 4, MEC ,0 4, MEC D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,0 2, /6/ ,0 2, /6/ ,0 2, /6/ ,0 2, /6/ ,2 2, /6/ ,2 2, /6/ ,4 2, /6/ ,4 2, /6/ ,4 2, /6/ drilled for Leuco hogger D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ ,0 2, /6,5/ For design in diamond see chapter 2 SAWING 30

16 SCHÄFFER SAWBLADES TCT-SCORING BLADES SCHÄFFER SAWBLADES TCT-GANG RIP BLADES THIN KERF Application: Scoring in climb cutting Application: Long and cross cut Design: Precision saw body : reduction of vibrations and noise Tooth type: Flat top Tungsten Carbide : Micro Grain Materials: Chipboard and blockboard Laminated Wooden material Thermoplastics and Thermoset Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: Flat top Tungsten Carbide : Micro Grain Materials: Solid wood Wooden materials raw and single-sided laminated Thermoplastics and Thermoset For Homag, IMA, Brandt D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,2 2, /6/ ,2 2, /6/ ,0 2, /6/ For Leuco s-system D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,2 2, /22/ ,2 2, /22/ ,2 2, /22/ ,2 2, /22/ D=[mm] B=[mm] b=[mm] d=[mm] Z= NL=[mm] Bestell-Nr ,4 1, ,4 1, ,4 1, ,4 1, ,4 1, ,4 1, /7/42+2/9/44+2/10/ ,4 1, /7/42+2/9/44+2/10/ ,4 1, /7/42+2/9/44+2/10/ ,4 1, /7/42+2/9/44+2/10/ ,4 1, /7/42+2/9/44+2/10/ ,4 1, /7/42+2/9/44+2/10/ For design in diamond see chapter 2 SAWING 32

17 SCHÄFFER SAWBLADES PCD-GANG RIP BLADES THIN KERF SCHÄFFER SAWBLADES TCT-SAWBLADES FOR EDGE BANDERS Application: Especially on gang rip saws long and cross cut Application: For cutting on Edge Banders Design: Precision saw body : reduction of vibrations and noise Tooth type: Flat top PCD specification acc. to application Tip height 5.0 mm Materials: Solid wood Wooden materials raw and single-sided laminated Design: Precision saw body : reduction of vibrations and noise Tungsten Carbide : Micro Grain Materials: Solid wood edge material Veneer and plastic edges D=[mm] B=[mm] b=[mm] Z= Bestell-Nr ,4 2, ,4 2, ,4 2, ,0 1, ,8 1, ,6 1, ,4 2, ,0 1, ,8 1, ,6 1, ,8 1, ,6 1, ,6 2, Design for: Wemhöner d = [mm] 60 mm 4 Pinholes Paul d = [mm] 115 mm 8 Pinholes ISE d = [mm] 100 mm 3 Pinholes D=[mm] B=[mm] b=[mm] d=[mm] Z= Rechts Links 110 3,0 2, ESP-Pos ,2 2, ESP-Neg ,2 2, ESP-Pos ,2 2, WZ ,6 2, WZ ,2 2, WZ /92 5,6 3, x 20 ESP-Pos ,5 2, ESP-Neg ,5 2, ESP-Pos ,5 2, ESP-Pos ,2 2, ESP-Neg ,2 2, WZ-Neg ,5 2, ESP-Pos ,5 2, ESP-Pos ,2 2, ESP-Neg ,2 2, WZ ,2 2, ESP-Pos ,2 2, WZ-Neg ,2 2, WZ-Neg ,2 2, WZ ,5 2, ESP-Pos ,5 2, ESP-Neg ,5 2, ESP-Pos ,5 2, ESP-Pos ,2 2, ESP-Neg ,2 2, ESP-Pos ,2 2, WZ ,2 2, WZ-Neg ,6 2, WZ SAWING 34

18 SCHÄFFER SAWBLADES TCT-TRIMMING SAWBLADES SCHÄFFER SAWBLADES SPECIAL TCT TRIMMING SAWBLADES Application: Long and cross cut Application: Especially on gang rip saws for thin and short solid wood cuts Design: Precision saw body : reduction of vibrations and noise by cupper-revits Tooth type: ATB Tungsten Carbide : Micro Grain Werkstoffe: Solid wood Panels single-sided laminated Design: Precision saw body: 2 rakers Tooth type: Flat top Tungsten Carbide : Micro Grain Materials: Solid wood soft and hard D=[mm] B=[mm] b=[mm] d=[mm] Z= Bestell-Nr ,2 2, BG ,4 2, BG ,7 2, BG ,0 2, BG ,2 2, BG ,4 2, BG ,7 2, BG ,7 2, BG ,0 2, BG , BG ,2 2, ,2 2, ,7 2, ,7 2, ,7 2, ,0 2, D=[mm] B=[mm] b=[mm] d=[mm] Z= KN=[mm] Bestell-Nr ,8 2, BG 2/12 x ,2 2, BG 2/20 x ,2 2, BG 2/20 x ,4 2, BG 2/20 x ,2 2, BG 2/20 x ,2 2, BG 2/20 x ,2 2, BG 2/20 x ,0 2, BG 2/20 x SAWING 36

19 SCHÄFFER SAWBLADES SPECIAL TCT-TRIMMING SAWBLADES SCHÄFFER SAWBLADES SPECIAL TCT-TRIMMING SAWBLADES Application: Large cutting heights Application: Mainly long cut Design: Precision saw body: with 2 strobes and 2 guide rails Tooth type: ATB Tungsten Carbide : Micro Grain Design: Precision saw body: 4 x combined cooling slots and 4 x strobes Tooth type: Flat top Tungsten Carbide : Micro Grain Materials: Solid wood soft and hard Materials: Solid wood soft and hard D=[mm] B=[mm] b=[mm] d=[mm] Z= KN=[mm] Bestell-Nr ,2 2, ,2 2, /20 x ,2 2, /20 x ,5 2, /16 x ,2 2, /20 x ,2 2, /20 x ,3 2, ,0 2, /20 x ,5 2, /22 x D=[mm] B=[mm] b=[mm] d=[mm] Z= Bestell-Nr ,4 2, ,8 2, ,8 2, ,8 2, ,8 2, ,2 2, SAWING 38

20 CLEAN WORK: HOGGING. As far as precision in the field of hogging is concerned, we have set new standards with our range of hogger types. The guided path of the chip volume, controlled by special axis angles, cutting geometries and selected base body design, helps to reduce damaged workpiece edges and to achieve perfectly clean cutting results and maximized operating life. ADVANTAGES OF SCHÄFFER HOGGERS: Compact hogger Continuously smooth chip removal thanks to large chip area Axis angle and up-to-date design of chip area Falling bevel for longitudinal processing Rising bevel for cross cutting Saw-type hogger Optimal hogging of the trimmings by subdivided cutting blade arrangement No break-outs at the ends during cross cutting Radius hogger Sizing without tear-out at high feed speeds High cutting quality and maximized operating life by cutting division Improvement of chip separation Noise reduction HOGGING SAWING SÄGEN 40

21 SCHÄFFER HOGGER TECHNICAL INFORMATION SCHÄFFER HOGGER TECHNICAL INFORMATION HOGGER TYPES ACCORDING TO OPERATIONAL REQUIREMENTS: 1. Saw-type hogger FOR THE ORDER: The dimensions of the shaft are required in order to select the correct design of the hydro-bushing 2. Folding hogger 3. Compact hogger: for cross and lengthwise cutting machines 4. Hydro- bushing Hogging / hogging El 35/80-90 El 40/80-90 El 40/80-90 Scoring / hogging El 40/60-92 S-System 140 S-System 160 S-System 192 Stahlbuchse Ritzsägenbuchse HOGGING SAWING 42

22 SCHÄFFER HOGGER PCD SAW-TYPE HOGGER SCHÄFFER HOGGER DP-ZERSPANERSÄGEN High-capacity tool consisting of Hogger body PCD- or TCT-segments PCD- or TCT-saw blade Economic use when sizing different materials Saw can be changed according to requirements Minimized setting times by long service life Melamine resin and paper coating, HPL-foil and veneered panels The indicated feed speeds are used with n. max rpm. n. max 9000 bei 200 mm n. max 7200 bei 250 mm Grinding at the edges On demand also available in ESP without additional price On demand available with axis angle Tooth height 5 mm Additional drills according to agreement To be used on commercial segment hoggers SH=Scoring/hogging DH=Double hogging Operation with parallel feed Saw-Type Hogger D d B Segmente Säge Rechts Links in mm in mm ,5 12 (3x4) ,5 16 (4x4) ,5 18 (3x6) ,5 24 (4x6) ,5 18 (3x6) ,5 24 (4x6) D B b d Z Vorschub Vorschub Rechts Links RZ DZ ,8 80/ FZ 22, FZ 27, FZ ,8 80/ FZ 22, FZ 27, FZ , FZ 22, FZ 27, FZ ,8 80/ FZ FZ 27, FZ FZ FZ ,5 80/ FZ FZ HOGGING SAWING 44

23 SCHÄFFER HOGGER PCD-COMPACT HOGGER SCHÄFFER HOGGER PCD-COMPACT HOGGER The high strength and stability of this design turns the compact hogger to a very efficient tool for sizing coated panels. It is used in two-sided profiling machines and for edge processing. High cutting quality by precise true running Minimized setting times by long service life Melamine resin and paper coating HPL, foil-coated and veneered panels Tooth height 5 mm Grinding at the edges Lengthwise processing: Falling bevel and axis angle Crosswise processing: Rising bevel and axis angle The indicated feed speeds are used with n= rpm For installation on hydro-bushing, steel bushing or S-systems Also available with DFC-chip area without additional price Compact hogger Lengthwise processing D d B Z Vorschub Vorschub Rechts Links RZ DZ /80 10/20 30(24+6) 20 32, /80 10/20 36(30+6) /80 10/20 42(36+6) 27, /80 10/20 48(42+6) /80 10/20 60(54+6) Compact hogger Crosswise processing D d B Z Vorschub Vorschub Rechts Links RZ DZ /80 10/20 30(24+6) 20 32, /80 10/20 36(30+6) /80 10/20 42(36+6) 27, /80 10/20 48(42+6) Längsbearbeitung Querbearbeitung HOGGING SAWING 46

24 SCHÄFFER HOGGER PCD-RADIUS HOGGER SCHÄFFER HOGGER PCD-SCORING SAWS/FOLDING HOGGERS This high-capacity tool combines the technology of the controlled chip emission via special angles as well as the design of the chip area and noise reduction in one single tool. High cutting quality and cutting division Noise-optimized hogging teeth Quality-optimized cutting teeth with curved blade Long service life by optimized teeth design Better working environment by noise reduction Chipboards and MDF panels (raw, coated, Melamine, veneer, foil...). To be used on Double End Tenoners with parallel feed, double hogging Grinding zone 4 mm n. max min. SCORING SAWS High-capacity tool for hard panels with abrasive coating, in profiling machines and for edge processing. It is reasonable to install this tool on a scoring saw hydro-bush. D d B Z Rechts Links mm mm /65 3, /65 3, /65 3, /65 3, /65 3, /65 3, /65 3, /65 3, Radius hogger D d B Z Vorschbu Rechts Links RZ /80 14,5/ /80 14,5/ /80 14,5/ /80 14,5/ FOLDING HOGGER For the production of V-joints with an angle of 45. To be used with coated panels, for example for the production of drawers, audio and video furniture, picture frames HOGGING SAWING 48

25 FOR SMOOTH EDGES: SCHÄFFER EDGE PROCESSING. We offer a wide range of various rounding and jointing tools, each one of which is perfectly adapted to the characteristics of the material to be machined. The high balance quality of our tools allows high precision edge processing. ALL ADVANTAGES AT A GLANCE: Modified chip area for highly efficient chip removal Maximum precision during processing Durable, long operating life Designs: with HSK25/HSK32/drilling T= 4 for a 20 to 30 m feed rate T = 6 for a 30 to 45 m feed rate T = 8 for a 45 to 60 m feed rate EDGE PROCESSING SÄGEN 50

26 SCHÄFFER EDGE PROCESSING REVERSIBLE EDGE JOINTING CUTTER HEAD SCHÄFFER EDGE PROCESSING DP EDGE JOINTING CUTTER For jointing and flush trimming of edge material Reversible design for solid wood, veneer and plastic edge material high balancing quality Axis parallel cutting For jointing and flush trimming of edge material Reversible design on HOMAG and IMA Edge Banders for solid wood, veneer and plastic edge material high balancing quality Axis parallel cutting For jointing and flush trimming of edge material on Edge Banders PCD-equipped Cost-efficient purchase price Polished chip surface and precisely processed free space Economic tooth height Straight axle Typ A: Brandt, HOMAG, IDM, IMA Typ B: Brandt, HOMAG For flush trimming and chamfering of edge material Reversible design on HOMAG and IMA Edge Banders for solid wood, veneer and plastic edge material Axis parallel cutting with 4 knives new interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool D B b1 b d DKN Z Type Rechts Links mm mm ,5 20 6x3,5 4 A ,5 20 6x3,5 6 A ,5 16 5x2,3 4 B For flush trimming and chamfering of edge material Reversible design on HOMAG and IMA Edge Banders for solid wood, veneer and plastic edge material Axis parallel cutting with 4 knives new interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool For chamfering and flush trimming of edge material Brazed version for solid wood, veneer and plastic edge material high balancing quality Type A: one-piece, used on IMA Model BIMA with edge banding unit and Combiform Flush trimming unit 6120, 6121 Type B: two-piece used on IMA Model BIMA with edge banding unit Flush trimming unit 6135 Tips with axis angle Typ A Typ B Typ B ,5 16 5x2,3 6 B For flush trimming and chamfering of edge material PCD-equipped On HOMAG and IMA Edge Banders For solid wood, veneer and plastic edges New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool Cost-efficient purchase price Polished chip surface and precisely processed free space Tips with axis angle Not resharpenable when complying with zero diameter D B b d Z Rechts Links HSK 25R HSK 25R HSK 25R HSK 25R EDGE PROCESSING SÄGEN 52

27 SCHÄFFER EDGE PROCESSING CORNER ROUNDING CUTTER HEADS SCHÄFFER EDGE PROCESSING PCD-EDGE-CHAMFERING-CUTTER For rounding of edge material Reversible design On Edge Banders For solid wood and plastic edges For right and left hand rotation High balancing quality Axis parallel cutting For rounding of edge material Reversible design On IMA corner rounding unit on IMA milling unit For solid wood and plastic edges High balancing quality Axis parallel cutting For rounding of edge material Reversible design On HOMAG Edge Banders For solid wood and plastic edges Axis parallel knives New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool For rounding of edge material Reversible design On IMA Edge Banders For solid wood and plastic edges Knives with axis angle New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool For flush trimming and chamfering of edge material PCD-equipped On HOMAG and IMA Edge Banders For solid wood, veneer and plastic edges New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool Cost-efficient purchase price Polished chip surface and precisely processed free space Tips with axis angle Not resharpenable when complying with zero diameter D B b d Z Fase Rechts Links HSK 25R HSK 25R For chamfering of edge material on HOMAG Edge Banders PCD-equipped Cost-efficient purchase price Polished chip surface and precisely processed free space Not resharpenable due to complying with zero diameter Suitable for Edge milling unit FK 01, FK 02 and FK 03 Axis angle Short taper interface ensures best cutting quality by high concentricity and quiet running of the tool For rounding and flush trimming of edge material Brazed version for solid wood, veneer and plastic edge material high balancing quality Type A: one-piece used on IMA Model BIMA with edge banding unit and Combiform Flush trimming unit 6120, 6121 Type B: two-piece used on IMA Model BIMA with edge banding unit Flush trimming unit 6135 Tips with axis angle Typ A Typ B Typ B D B d Z Fase Typ Rechts Links 62,8/62 17,5 HSK A /62 17,5 HSK A /62 17,5 HSK A ,8/62 34 HSK B ,8/62 34 HSK B ,3/62 17,5 HSK A ,6/62 17,5 HSK A ,6/62 17,5 HSK A ,8/62 34 HSK B ,8/62 34 HSK B EDGE PROCESSING SÄGEN 54

28 SCHÄFFER EDGE PROCESSING PCD EDGE ROUNDING CUTTER SCHÄFFER EDGE PROCESSING PCD EDGE ROUNDING CUTTER For rounding of edge material PCD-equipped on HOMAG and IMA Edge Banders for solid wood, veneer and plastic edges New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool Cost-efficient purchase price Polished chip surface and precisely processed free space Tips with axis angle Not resharpenable when complying with zero diameter T= 4 for a 20 to 30 m feed rate T= 6 for a 30 to 45 m feed rate R D b D1 d Z Rechts Links 1 75, HSK ,5 76, HSK , HSK ,5 78, HSK , HSK , HSK , HSK ,5 82, HSK , HSK For rounding of edge material PCD-equipped suitable for Edge milling unit DK 01, FK 02 and FK 03 Short taper interface ensures best cutting quality and high concentricity and quiet running of the tool HSK 32 shortened Cost-efficient purchase price Polished chip surface and precisely processed free space Tips with axis angle Not resharpenable when complying with zero diameter T= 4 for a 20 to 30 m feed rate T= 6 for a 30 to 45 m feed rate R D b d Z Typ Rechts Links ,5 HSK 32 4 A A HSK 32 4 B , ,5 HSK 32 4 A A , HSK 32 4 B B ,5 HSK 32 4 A A HSK 32 4 B B , ,5 HSK 32 4 A A , HSK 32 4 B B ,5 HSK 32 4 A A HSK 32 4 B B , ,5 HSK 32 4 A A ,5 HSK 32 4 A A HSK 32 4 B B , ,5 HSK 32 4 A A ,5 HSK 32 4 A A HSK 32 4 B B Typ A Typ B EDGE PROCESSING SÄGEN 56

29 SCHÄFFER EDGE PROCESSING PCD-MFA-TOOLS SCHÄFFER EDGE PROCESSING PCD-MFA-TOOLS For rounding and chamfering PCD-equipped on HOMAG Edge Banders for solid wood and plastic edges New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool Cost-efficient purchase price Polished chip surface and precisely processed free space Tips with axis angle Not resharpenable when complying with zero diameter Typ A For rounding and chamfering of edge material on HOMAG Edge Banders PCD-equipped Improved chip removal by chip deflection in the tool Less pollution by chips Avoidance of malfunctions by chips Reduced dust extraction performance Noise reduction Not resharpenable as basic dimensions must remain constant Cost-efficient purchase price Polished chip surface and precisely processed free space Axis angle New interface HSK 25 R ensures best cutting quality and high concentricity and quiet running of the tool T= 4 for a 20 to 30 m feed rate T= 6 for a 30 to 45 m feed rate R1 R2 R3 D d Z Fase Rechts Links ,1 HSK 25 R ,1 HSK 25 R ,5 81,1 HSK 25 R ,5 81,1 HSK 25 R Typ B R1 R2 R3 D d Z Fase Rechts Links HSK 25 R 4 20 A ,5 90 HSK 25 R 4 20 B ,5 90 HSK 25 R 6 20 B EDGE PROCESSING SÄGEN 58

30 INGENIOUS, INDEED: SCHÄFFER JOINTING TOOLS. Especially for highly economical jointing we offer versatile solutions. Their proven cutting materials and specially matched tool geometries are perfectly adjusted to your specific production process. ALL ADVANTAGES AT A GLANCE: noise reduction Helical design Economic tip height with herringbone gearing and large axis angle can be used with left/right rotation banana shaped design to optimize edge banding JOINTING SÄGEN 60

31 SCHÄFFER JOINTING TOOLS REVERSIBLE JOINTING/ RABBETING CUTTERS SCHÄFFER JOINTING TOOLS PCD-JOINTING CUTTER ONE-PIECE For jointing of panels and solid wood on stationary machines Reversible design Tool body made of steel Number of teeth = 2 resp. = 4 Axis parallel cutting Use of standard reversible knives Manual feed For jointing coated panels PCD-equipped Melamine resin- and paper-coated HPL-coated and veneered Used against the feed on Double End Tenoners and Edge Processing Machines The indicated feed speeds are used with n= rpm. Tip height 5,0 mm Axis angle with herringbone gearing n max rpm. Also available in economic tooth heights For jointing and rabbeting of panels and solid wood on stationary machines Reversible design Tool body made of steel Number of teeth = 2 resp. = 4 with axially aligned cut Number of teeth = V = 4 with alternating axis angle Use of standard reversible knives Manual feed Rabbet depth with D = 100 mm = 20 mm Rabbet depth with D = 125 mm = 27.5 mm Rabbet depth with D = 140 mm = 35 mm D d B Z Vorschub Rechts Links DKN DKN DKN DKN DKN DKN DKN JOINTING SÄGEN 62

32 SCHÄFFER JOINTING TOOLS PCD-JOINTING CUTTERS ONE-PIECE SCHÄFFER JOINTING TOOLS PCD-JOINTING CUTTERS 2-PIECES For jointing coated panels PCD-equipped Melamine resin and paper coated HPL-coated and veneered Used against the feed on Double End Tenoners and Edge Processing Machines Holz-Her, Brandt and IMA machines D= 100 mm Ott machines D= 85 mm HOMAG machines D= 125 mm Competitive purchase price Noise-optimized Reduced re-sharpening zone, tooth height 2.5 mm Banana shaped design to optimize gluing Axis angle Helical design, ascending Also available in tip height 5.0 mm For jointing coated panels PCD-equipped Melamine resin and paper coated HPL-coated and veneered Used against the feed on Double End Tenoners and Edge Processing Machines The indicated feed speeds are used with D= 150 = n rpm. with D= 200 mm = n rpm. Tool is 3x adjustable = 4 individual tool lives per sharpening interval Tip height 5,0 mm Axis angle with herringbone gearing n max D= 150 mm = rpm n max D= 200 mm = rpm D d B b Z Vorschub Rechts Links DKN DKN DKN DKN DKN DKN DKN DKN D B b d Z Maschine Rechts Links DKN 3+3 Ott ,6 30 DKN 3+3 IMA/ Brandt DKN 2+2 Holz-Her, SCM DKN 2+2 Holz-Her, SCM ,6 30 DKN 3+3 IMA/Brandt/SCM-IDM ,6 30 DKN 3+3 Brandt ,6 30 DKN 3+3 SCM ,6 30 DKN 3+3 HOMAG DKN 3+3 HOMAG DKN 3+3 HOMAG JOINTING SÄGEN 64

33 THE ADJUSTMENT FITS: PROFILING. It is our commitment to give new impetus to the tool technology and to provide more efficient and more economic processing. Especially in profiling technology Schäffer counts among the leading suppliers thanks to numerous successful innovations. PERFECT SETTING: PATENTED ADJUSTMENT UNIT An adjustment unit allows the effortless re-adjustment of Schäffer profiling tools in 1/100 mm steps. The easy handling of this technology ensures absolutely constant product quality in every working phase. Moreover, the segment design provides maximum flexibility and efficiency due to the easy replacement of individual components. PROFILING SÄGEN 66

34 SCHÄFFER PROFILING REVERSIBLE PROFILE CUTTERS SCHÄFFER PROFILING REVERSIBLE PROFILE CUTTERS For profiling of solid wood and panels for planers Tool body made of steel Bore diameter on demand Number of teeth on demand TCT-profile cutter with backing plate Cutting width 40 and 60 mm Axis-parallel cutting Speed max rpm. Feed speed MEC mech. feed 3 designs available D d B Z Best. Nr / Typ I / Typ II / Typ III / Typ I / Typ II / Typ III /35/40/ Typ I /35/40/ Typ II /35/40/ Typ III /35/40/ Typ I /35/40/ Typ II /35/40/ Typ III Tool body made of steel Bore diameter on demand Number of teeth on demand TCT-profile cutter with backing plate and deflector plate Cutting width 40 and 60 mm Axis-parallel cutting Speed max rpm. Feed speed MAN manual feed 2 designs available D d B Z Best. Nr / Typ I / Typ II / Typ I PROFILING SÄGEN 68

35 SCHÄFFER PROFILING POSTFORMING SCHÄFFER PROFILING POSTFORMING Step 1 Pre-scoring: PCD-equipped Horizontal shaft, cutting with the feed n max rpm Tooth shape ESP PCD scoring saw Steel or hydro bushing on demand D d B Z Bestell-Nr , , , , Step 2 Top rabbet PCD-equipped Horizontal shaft, cutting with the feed n max rpm PCD saw blade and TCT or PCD-segments on demand Steel or hydro bushing on demand D d B Z Bestell-Nr , Step 3 Radius pre-milling and flattening PCD-equipped Vertical shaft 30 tilted cutting with the feed Tool with continuous tip for improved cutting result n. max rpm Steel or hydro bushing on demand Executed without radius cutter D d B Z Bestell-Nr / / / Step 3 Radius pre-milling and flattening PCD-equipped Vertical shaft 30 tilted cutting against the feed Tool with continuous tip for improved cutting result or flattening cutter, divided tips on demand n. max rpm Steel or hydro bushing on demand Combined tool flattening and radius D d B Z Radius Bestell-Nr / Step 4 Radius milling PCD-equipped is only used, when step 3 Flattening without radius cutter is used n.max rpm Vertical shaft 10 tilted cutting against the feed Pos. 1 for installation directly on shaft Pos. 2 for installation on hydro bushing D d B Z Radius Bestell-Nr DKN Step 5 Pointing PCD-equipped n.max rpm Counter rotation Specially heat-treated steel base for installation on HSK 25 R holder D d B Z Radius Bestell-Nr ,4-1,6/6,3 3 R= ,2-1,5/6,5 3 R= PROFILING SÄGEN 70

36 SCHÄFFER PROFILING POSTFORMING SCHÄFFER PROFILING PROCESSING SOLID FLOORING Step 6 Top scoring PCD-equipped n max rpm Horizontal shaft cutting with the feed Tips with axis angle For installation on HSK 25 R holder D d B Z Bestell-Nr Left side (Tongue) Right side (Groove) Step 7 Top flattening PCD-equipped HSK 25 R n max rpm 20 DKN n max rpm Vertical shaft cutting against the feed Optimized chip area for best chip transport Reduced flares D d B Z Radius Bestell-Nr DKN HSK 25R Step 8 Top radius milling PCD-equipped n. max rpm Horizontal shaft 15 tilted, cutting against the feed For installation directly on shaft Profile with axis angle Material flow D d Z Radius Bestell-Nr. mm mm DKN PROFILING SÄGEN 72

37 SCHÄFFER PROFILING PROCESSING LAMINATE/OSB FLOORING SCHÄFFER PROFILING PROCESSING LAMINATE/OSB FLOORING Laminate flooring PCD-equipped 30 pre-milling Cutting against the feed For installation on hydro-bushing Number of teeth adjusted to material and machine data controlled path of chip volume and special chip area design Special chip and axis angle D d B Z Rechts Links OSB or 3-layer parquet Cutting with the feed Suction hogger TCT/PCD hogger and TCT/PCD segments on demand For installation on hydro-bushing Number of teeth adjusted to material and machine data D d B Z Rechts Links , OSB or 3-layer parquet Cutting with the feed Saw sets with and without chamfer For installation on hydro-bushing Number of teeth adjusted to material and machine data TCT or PCD on demand D d B Z Rechts Links mm mm Step 2 Pre-profiling PCD-equipped Laminate Vertical shaft Cutting against the feed Profile design and number of teeth adjusted to material and machine data D d B Z Rechts Links Step 3 Fine milling PCD-equipped Laminate Vertical shaft Cutting against the feed Profile design and number of teeth adjusted to material and machine data D d B Z Rechts Links Step 4 Milling of click point PCD-equipped Laminate Horizontal shaft tilted from 0-90 Cutting against the feed Profile design and number of teeth adjusted to material and machine data D d B Z Rechts Links PROFILING SÄGEN 74

38 SCHÄFFER PROFILING PROCESSING LAMINATE/OSB FLOORING SCHÄFFER PROFILING PROCESSING LAMINATE/OSB FLOORING Schritt 5 Jointing Mono Jointing cutter Laminate For installation on hydro-bushing Jointing cutter of latest generation PCD-equipped For installation on hydro-bushing With new chip area geometry for best chip transport D d B Z Rechts Links ,5 36 Längs ,5 48 Längs ,5 18 Quer ,5 24 Quer D d B Z Rechts Links ,5 3x60 Längs ,5 3x60 Längs level jointing cutter PCD-equipped For installation on hydro-bushing single or triple design on customer s demand D d B Z Rechts Links ,5 3x60 Längs ,5 3x60 Längs ,2 3x36 Quer ,2 3x36 Quer PROFILING SÄGEN 76

39 PRECISION DEEPLY ROOTED: SCHÄFFER DRILLS. To increase smoothness and efficiency of your production processes, Schäffer Drills offer properties, featuring the latest tool technology: robustness, precision, long service life. ADVANTAGES OF SCHÄFFER DRILLS: Maximum concentricity Specially adapted grinding Special carbide qualities For all applications, irrespective if island solutions or modern high-performance processing lines Especially long operating life DRILLING SÄGEN 78

40 SCHÄFFER DRILLS DOWEL DRILLS WITH CENTER SPIKE AND SPURS SCHÄFFER DRILLS SOLID-CARBIDE SPIRAL DRILLS CYLINDRICAL ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x , , , , , , Shank adapter for cylindrical drills D GL Schaft Bestell-Nr x , x x , x x , x x , x x DRILLING SÄGEN 80

41 SCHÄFFER DRILLS TCT-DOWEL DRILLS WITH CENTER SPIKE AND SPURS WITH RETURN DEVICE SCHÄFFER DRILLS SOLID-CARBIDE DOWEL DRILLS ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 8x x ,5 8x x ,5 8x x ,5 8x x ,5 8x x Shank 10 mm Shank 8 mm ,5 10x ,5 10x ,5 10x ,5 10x ,,5 10x ,5 10x x x x x x DRILLING SÄGEN 82

42 SCHÄFFER DRILLS TCT THROUGH-HOLE DRILLS 60 POINT WITH RETURN DEVICE SCHÄFFER DRILLS TCT THROUGH-HOLE DRILLS 60 POINT ,5 8x x ,5 8x x ,5 8x x ,5 8x x ,5 8x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x ,5 10x x x x x x x x x x x x DRILLING SÄGEN 84

43 SCHÄFFER DRILLS SOLID CARBIDE THROUGH-HOLE DRILL WITH 60 POINT SCHÄFFER DRILLS TCT-DOWEL DRILLS MASTER CLASS ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x with center spike and spurs ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x Special carbide drill bits ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x with through-hole point ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x DRILLING SÄGEN 86

44 SCHÄFFER DRILLS TCT-STEP DRILLS WITH CENTER SPIKE AND SPURS SCHÄFFER DRILLS TCT-STEP DRILLS THROUGH-HOLE DRILLS ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x x x x x x x x x x x x x x x x x x x x x x x x DRILLING SÄGEN 88

45 SCHÄFFER DRILLS TCT-CYLINDER DRILL SCHÄFFER DRILLS TCT-CYLINDER DRILL Standard design 60-30, Master Class design 60-31, Standard with chip breaker 60-32, Master Class with chip breaker D GL Z= Schaft Rechts Links D GL Z= Schaft Rechts Links 15 57, x , x , x , x , x , x , x , x , x , x , x , x Standard x x x x x x x x x x x x x x GL = 90 mm 38 57, x , x , x , x x TCT cylinder drill Z = 3+3 D GL Z= Schaft Rechts Links x , x x , x x , x x , x x , x x , x x x x Standard with chip breaker x x x x x x x x x x x x DRILLING SÄGEN 90

46 SCHÄFFER DRILLS PCD-DOWEL-/ THROUGH HOLE DRILLS SCHÄFFER DRILLS PCD-CYLINDER DRILLS PCD dowel drills D GL Schaft Rechts Links 5 57,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x x x PCD through-hole D GL Schaft Rechts Links 5 57,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x x x PCD cylinder drills Z= 2+2 D GL Schaft Rechts Links 14 57,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x ,5 10x x x x x x x x x x x x x x x x DRILLING SÄGEN 92

47 TOP NOTCH AND MEGA ROBUST: SCHÄFFER TOP ROUTERS. Our top router tools for CNC machines are being developed in close co-operation with leading plant and machine manufactures. Depending on the machine feed speed and rotational speed we determine the optimum values for diameter and number of teeth for the milling tools so that you can benefit from especially clean production results. THE ADVANTAGES AT A GLANCE: T = 1 F= 2 or F= 3 with TCT Plunge Extremely competitive can be sharpened 2-4 times also in a spiral/helical design n = 18-24,000 v = 4-8 m T = 2+2 with TCT Plunge Smooth routing behaviour PCD-tips arranged in pairs, upshear/downshear Large chip area high feed rates n = 18-24,000 v = 5-15 m T = 3 Helical/spiral design completely equipped with PCD-Plunge Chip removal ejection: either upwards/downwards n = 18-24,000 v = m ROUTING SÄGEN 94

48 SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS T = 2 completely equipped Solid TC body ZH 2.5 mm x x x x x x x x x x T = 1 F = 2 or F = 3 straight design all shaft diameters available, without additional price ZH 2.5 mm TCT Plunge D NL GL Schaft Rechts Links x x x x x x x x x x x x x x x x x x x PCD Top routers T=1 F=2 or F=3 Spiral design all shaft diameters available, without additional price ZH 3.0 mm TCT Plunge x x x x x x x x x x x x x PCD Top router T = 2 ZH 2.5 mm all shaft diameters available, without additional price TCT Plunge x x x x x x ROUTING SÄGEN 96

49 SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS T = 2 F = 3 Spiral design all shaft diameters available, without additional price ZH 4.0 mm TCT Plunge T = 2 F = 4 Spiral design all shaft diameters available, without additional price ZH 4.0 mm TCT Plunge x x x x x x x x x T = 2+2 all shaft diameters available, without additional price ZH 5.0 mm TCT Plunge x x , x x , x x x x , x x , x x x x x x x PCD Top router T = 2 F = 4 Spiral design all shaft diameters available, without additional price ZH 3.0 mm PCD-Plunge x x , x x , x x ROUTING SÄGEN 98

50 SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS T = 2 F = 3 Spiral design all shaft diameters available, without additional price ZH 4.0 mm PCD-Plunge x x x x x x x x x T = 2 right hand/left hand rotation ZH 4.0 mm PCD-Plunge Spiral design x x x T =3 Rectangular tip ZH 4.0 mm TCT-Plunge x x , x x x x , x x , x x x x T = 3 right hand/left hand rotation ZH 4.0 mm PCD-Plunge Spiral design x x x ROUTING SÄGEN 100

51 SCHÄFFER TOP ROUTERS PCD-TOP ROUTERS SCHÄFFER TOP ROUTERS NESTING PROCESSING T = 3 Rectangular tips Chip removal ejection: either upwards/downwards all shaft diameters available, without additional price ZH 4.0 mm PCD-Plunge You talk about Nesting when panels made of MDF, chipboard or Multiplex are divided into individual workpieces with different dimensions and shapes by means of shank router heads. Hereby the individual workpieces are nested so that the off-cuts are optimized and the output is increased by 2.5 times compared to other procedures x x x The workpiece panel is clamped on the vacuum table together with the protection plate. When cutting the workpiece panel, the router cuts approx mm into the protection plate. Typ A Typ B x x x x x The routing tool must be designed in such a way that they can cope with extreme load by means of small diameters, high feed speeds and longest service life. T = 3 Rectangular tips Chip removal ejection: either upwards/downwards all shaft diameters available, without additional price ZH 4.0 mm PCD-Plunge x x x x PCD-equipped T = 3 for chipboard and MDF Heavy metal body Typ C Typ D D NL GL Material Z= Schaft Typ Rechts Links x45 mm A , x45 mm A x55 mm A x55 mm A x55 mm A x55 mm B PCD-equipped T = 2 for Multiplex Heavy metal body D NL GL Material Z= Schaft Typ Rechts Links x55 mm C x45 mm D x55 mm D ROUTING SÄGEN 102

52 SCHÄFFER TOP ROUTERS NESTING PROCESSING SCHÄFFER TOP ROUTERS REVERSIBLE SHANK CUTTER Reversible shank cutter T=1 For dividing and simultaneous profiling Minimized cutting and feed forces High surface quality Profile cutter for Nesting PCD-equipped x x Spare knife 50x12x1.5 mm T=4 Spare knife 60x12x1.5 mm T=4 Reversible shank cutter T=2 D d GL R oder Profil Z= Schaft Rechts Links ab 12 mm n. Wunsch n. Wunsch n. Wunsch mm For face milling of worktables on CNC machines as well as routing of protection plates on Nesting plants n.max. 9,000 mm Feed speed m Face milling tool x x Spare knife 30x9x1.5 mm T=4 D d GL Z= Schaft Rechts Links x55 mm Reversible shank cutter T=1+1 with alternating axis angle x x x x Reversible shank cutter T=2+2 with alternating axis angle x x x x Spare knife 16x7x1,5 mm (CL 30 mm) Spare knife 28x7x1,5 mm (CL 50 mm) ROUTING SÄGEN 104

53 SCHÄFFER TOP ROUTERS REVERSIBLE SHANK CUTTER SCHÄFFER TOP ROUTERS REVERSIBLE SHANK CUTTER Reversible shank cutter T=2 with TCT-equipped plunge x x x x x x x x x Reversible shank cutter T=2 with TCT-equipped plunge x x x x x x Spare knife 30x12x1.5 mm T=4 Spare knife 50x12x1.7 mm T=4 (3-hole) Spare knife 16x7x1,5 mm (D= 18/20 mm) Spare knife 28x7x1,5 mm (D= 18/20 mm) Spare knife 30x9x1.5 mm T=4 Spare knife 50x9x1.5 mm T=4 Reversible shank cutter T=2 with TCT-equipped plunge x x Spare knife 50x12x1.7 mm T=4 (3-hole) Reversible shank cutter T=2 Reversible shank cutter T=2+2 With reversible plunge x Spare knife 40x9x1.5 mm T=4 Spare knife 7.5x12x1.5 mm Reversible shank cutter T=2+2 for right/left hand rotation x x x Spare knife 28x7x1.5 mm Spare knife 30x9x1.5 mm T=4 Spare knife 50x9x1.5 mm T=4 ROUTING SÄGEN 106

54 SCHÄFFER TOP ROUTERS SOLID TC TOP ROUTERS SCHÄFFER TOP ROUTERS SOLID TC TOP ROUTERS Finishing cutter T=1 Solid TC D NL GL Schaft pos. Spirale neg. Spirale Rechtsdrall Linksdrall / / Finishing cutter T=2+2 with alternating axis angle Up and down cutter Feed speed below 20 m Also suitable for Nesting D NL GL Drallumkehr Rechts Finishing cutter T=3+3 with alternating axis angle Up and down cutter Feed speed below 20 m Also suitable for Nesting D NL GL Drallumkehr Rechts Finishing cutter T=2 Feed speed up to 10 m D NL GL Schaft pos. Spirale neg. Spirale Rechtsdrall Linksdrall Rechtslauf Rechtsdrall (pos. Spirale) Rechtslauf Linksdrall (neg. Spirale) Linkslauf Linksdrall (pos. Spirale) Linkslauf Rechtsdrall (neg. Spirale) ROUTING SÄGEN 108

55 SCHÄFFER TOP ROUTERS SOLID TC TOP ROUTERS SCHÄFFER TOP ROUTERS SOLID TC TOP ROUTERSC Roughing cutter T=3 Feed speed up to 10 m D NL GL Schaft pos. Spirale neg. Spirale Rechtsdrall Linksdrall Roughing cutter T=2 Feed speed up to 10 m Summary of reversible knives with free profiles, shank cutters Direct knife clamping at the body, without clamping wedges Internal profiling (front profiling) Finishing cutter T=3 Feed speed above 10 m D NL GL Schaft pos. Spirale neg. Spirale Rechtsdrall Linksdrall T=1 for reduced feed speed T=2 for improved surface quality and higher feed speed ROUTING SÄGEN 110

56 SCHÄFFER TOP ROUTERS EXTERNAL PROFILING External profiling Direct knife clamping at the body, without clamping wedges External profiling ROUTING SÄGEN 112

57 CLAMPING AT ITS BEST: SCHÄFFER CLAMPING SYSTEM. The clamping system is the decisive interface between tool and machine. The use of high-quality Schäffer clamping systems improves your true running tolerances, optimizing not only the surfaces but also extending the operating life. ADVANTAGES AT A GLANCE: Optimum true running tolerances Uneconomic setting and auxiliary times are avoided Optimized surfaces Longer operating lives Generally more efficient production processes CLAMPING SYSTEMS SÄGEN 114

58 SCHÄFFER CLAMPING SYSTEM CNC UNIVERSAL DRILL CHUCK SCHÄFFER CLAMPING SYSTEM COLLET CHUCK Collet chuck with SK acc. to DIN CNC Universal drill chuck Schaft AB A D d Bestell-Nr. mm Nr. 56 SK Weeke, Maka, Reichenbach SK Biesse ab 9/92, Masterwood SK Alberti, Masterwood SK Morbidelli, SCM mit Zahnkranz SK Maka, Reichenbacher, Stegherr SK HSK 63F Homag, Eima, Weeke, IMA HSK 63F Schaft AB A D D1 Bestell-Nr. mm Nr. SK IMA, Maka, Reichenbacher SK Stegherr, Weeke, Busellato SK Bulleri SK SK , SK , SK Biesse bis Bj. 09/ SK SK SK Biesse ab Bj. 09/92 Masterwood SK SK SK SK SK CLAMPING SYSTEMS SÄGEN 116

59 SCHÄFFER CLAMPING SYSTEM COLLET CHUCK SCHÄFFER CLAMPING SYSTEM COLLET Collet chuck with SK 30 with gear ring for Morbide/SCM Schaft A D Bestell-Nr. SK SK Clamping tolerance 0.15 mm Clamping range up to 16 mm (410 E) d L2 D Bestell-Nr , , , , , , , , , , Collet chuck with (HSK) Schaft A A D d1/ d2/ d3 Bestell-Nr. mm HSK 50 F /30/ HSK 63 F /38/ HSK 63 F /38/ HSL 63 F /38/ HSK 63 F /38/- Für IMA nach DIN HSK 63 F /38/ HSK 63 F /38/ HSK 63 E /48/- für CMS HSK 50 E 40 11, /30/40 für Alberti Polar Clamping range up to 25 mm (444 E) d L2 D Bestell-Nr , , , , , , , , , , , Clamping tolerance 1.0 mm Clamping range up to 10 mm (426 E) ER 16 d L2 D Bestell-Nr CLAMPING SYSTEMS SÄGEN 118

60 SCHÄFFER CLAMPING SYSTEM COLLET SCHÄFFER CLAMPING SYSTEM COLLET Clamping range up to 12 mm (428 E) ER 20 Clamping range up to 25 mm (472 E) ER 40 d L2 D Bestell-Nr Clamping range up to 16 mm (430 E) ER 25 d L2 D Bestell-Nr d L2 D Bestell-Nr , , , , , , , , , , , , , Clamping range up to 20 mm (470 E) ER 32 d L2 D Bestell-Nr , , , , , , , , , , , CLAMPING SYSTEMS SÄGEN 120

61 SCHÄFFER CLAMPING SYSTEM EXPANSION CHUCK SCHÄFFER CLAMPING SYSTEM POWER SHRINKING TECHNOLOGY Hydro expansion chuck Schaft d D A L Bestell-Nr. L HSK 63 F Highest concentricity Highest clamping accuracy Highest clamping force Tribos Power shrinking system Schaft D2 d D1 A L2 Bestell-Nr. mm mm HSK 63 F HSK 63 E SK 40 63, SK SK 30 ISO Sino Expansion chuck Schaft D2 d D A Bestell-Nr. mm HSK 63 F , Highest concentricity and repeatability (< mm) Optimal balancing quality by absolutely rotation-symmetric design Longest service life No material limitations Extremely lean construction Cost-efficient clamping device Sino C-spanner for mm Highest concentricity and repeatability (< mm) Very good damping properties (for increased service life and improved surface quality) High clamping force Optimal balancing quality HSC-compliant (up to 42,000 min) Flexible equipment by using intermediate bushing Milling tool can be changed in the machine CLAMPING SYSTEMS SÄGEN 122

62 SCHÄFFER CLAMPING SYSTEM MILLING ARBOR WITH SK SCHÄFFER CLAMPING SYSTEM MILLING ARBOR WITH SK Acc. to DIN for German machines with fitting key (key) for IMA, Maka, Reichenbacher, Weeke d L2 L3 KN/TK Schaft AB Bestell-Nr. mm x1,5 SK x1,5 SK x1,5 SK x2 SK x2 SK x2 SK x1,5 SK x1,5 SK x1,5 SK x2 SK x2 SK x2 SK With pin holes d L2 L3 KN/TK Schaft AB Bestell-Nr. mm SK SK SK SK SK SK SK Sk Milling arbor with taper acc. to DIN for Italian machines with fitting key (key) for Biesse till year of manufacture 9/92 d L2 L3 KN/TK Schaft AB Bestell-Nr. mm x1,5 SK x1,5 SK x2 SK x2 SK x2 SK for Biesse up to year of manuf. 9/92 d L2 L3 KN/TK Schaft AB Bestell-Nr. mm x1,5 SK x1,5 SK x1,5 SK x2 SK x2 SK x2 Sk for Alberti d L2 L3 KN/TK Schaft AB Bestell-Nr. mm x1,5 SK x1,5 SK x1,5 SK x2 Sk x2 Sk for Morbidelli/SCM with gear ring d L2 L3 KN/TK Schaft AB Bestell-Nr. mm x1,5 SK x1,5 SK x1,5 SK x2 Sk x2 Sk x2 SK with pin holes d L2 L3 KN/TK Schaft AB Bestell-Nr. mm SK CLAMPING SYSTEMS SÄGEN 124

63 SCHÄFFER CLAMPING SYSTEM MILLING ARBOR WITH HSK SCHÄFFER CLAMPING SYSTEM HYDRO-BUSHING Milling arbor with hollow taper shaft (HSK) HSK 63 F with fitting key (key) Hydro-bushing AI Pressurizing via hexagon screw d L2 L3 KN/TK Bestell-Nr x1, x1, x1, x1, x1, x1, x x x x HSK 63 F with pin holes d L2 L3 KN/TK Bestell-Nr HSK 63 E with fitting key d L2 L3 KN/TK Bestell-Nr x HSK 50 F with fitting key Typ D D1 L L1 Bestell-Nr. AI 40/ AI 40/ AI 50/ AI 50/ AI 50/ Hydro-bushing AEI Pressurizing via hexagon screw Typ D D1 L L1 Bestell-Nr. AEI 35/ DKN AEI 35/ DKN AEI 40/ DKN AEI 40/ DKN Hydro-bushing EI Pressurizing via hexagon screw Typ D D1 L L1 Bestell-Nr. EI 40/ Sechskant EI 40/ /25 Sechskant EI 35/ ,7 DKN EI 40/ ,7 DKN Hydro-bushing AI and AEI for multi-rip shaft Pressurizing via hexagon screw d L2 L3 KN/TK Bestell-Nr x1, Typ D D1 L L1 Bestell-Nr. AI 100/ AEI 100/ DKN CLAMPING SYSTEMS SÄGEN 126

64 WHERE THE PERIPHERAL IS CENTRAL: PERIPHERALS. WHERE THE PERIPHERAL IS CENTRAL. To us, peripheral products are anything but insignificant. That is because we are convinced that every manufacturing process is only as good and efficient as each individual element. In particular, outstanding product quality requires highprecision technology, in the preparatory and follow-up stages as well as during processing. PERIPHERAL PRODUCTS SÄGEN 128

65 IN TERMS OF ADJUSTMENT ALWAYS ONE STEP AHEAD: SCHÄFFER SKID SYSTEM. FOR LESS NOISE, DUST AND ENERGY: SCHÄFFER EXHAUST HOODS. In contrast to conventional skids, which have to be adjusted again and again in a rather poor way by means of left-hand resp. right-hand threads, the innovative Schäffer skid System is adjusted only once and permanently remains in the same position thanks to the backlash-free prism guide and actuator. Thanks to the modular construction the system can be extremely flexibly and cost-efficiently replaced resp. modified. SCHÄFFER SLIDE KIDS THE ADVANTAGES: Stable height adjustment due to patented adjustment unit incl. prism guide Modular construction for quick and flexible replacement and adjustment Diversion of impact stress Possibility to connect measuring equipments Continuous exhaust holes up to 4 mm land width possible SCHÄFFER PRESSURE SKIDS THE ADVANTAGES: Tool-less, dust-protected adjustment device in 1/100 mm range via eccentric and scale Particularly long service life due to an extra high HW-layer, 5 instead of 3 mm, (also applies to slide skids) Minimal machine overhang with land width smaller than 2 mm (also applies to slide skids) The latest generation of Schäffer exhaust hoods is even more perfectly adapted to the shape and function of the tool and is therefore an essential component for clean and energy-saving production. It provides an indispensable protection for tools, machines and the health of your employees. SCHÄFFER EXHAUST HOODS THE ADVANTAGES: Protecting your machines Minimizes costs due to less wear, longer maintenance intervals, reduced repair costs Increases machine availability Shorter set-up times Reduction of energy costs due to increased suction power Protecting your tools Perfectly matched tool and extraction hood geometry leads to longer tool service life Cost minimization for tool service and purchase Protecting your health Dust minimization Noise reduction PERIPHERAL PRODUCTS SÄGEN 130

66 PRECISION FOR FOR PERFECT FINISH: SCHÄFFER EDGE GRINDING UNIT. Schäffer doesn t leave anything to chance, not even edge finishing. The specially developed sanding pad hardly requires any maintenance even in permanent operation in contrast to other conventional pads. Thus, the Schäffer edge sanding unit quickly and economically increases the quality of the product while reliably minimizing whitening fracture. SCHÄFFER EDGE GRINDING UNIT THE ADVANTAGES: Considerable quality increase due to perfect edges without any whitening fractures With sanding pad for low-maintenance and economic operation Provides precise adjustment and customizing Continuous operation process PERIPHERAL PRODUCTS SÄGEN 132

67 TOOLS ARE OUR AFFAIR: OUR PROGRAM. Präzisionswerkzeuge SCHÄFFER PRÄZISIONSWERKZEUGE Im Babenbecker Feld Herford Telefon Telefax Phone +49 (0) Fax +49 (0) info@schaeffer-herford.de Präzisionswerkzeuge