Test Facilities in Germany. Dr. Gerd Brinkmann / Dieter Vanvor BriVaTech Consulting Wien,
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1 Test Facilities in Germany Dr. Gerd Brinkmann / Dieter Vanvor BriVaTech Consulting Wien, BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 1 Date
2 Test Facilities in Germany BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 2 Date
3 Test Facilities and Projects in Germany BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 3 Date
4 HTR-MODULE with SG HTR-MODULE with Steam Generator Hot Gas Temperature 750 C Cold Gas Temperature 250 C Core Barrel Alloy 800 Pressure Boundary 20MnMoNi55 Steam Generator - inner shrouds Alloy tubing Alloy type helical tubing, steam inside tubes BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 4 Date
5 HTR-MODULE with SR HTR-MODULE with Steam Reformer Hot Gas Temperature for SR 950 C Hot Gas Temperature for SG 750 C Cold Gas Temperature 350 C Core Barrel Pressure Boundary Alloy 800H X20CrMoV121 Steam Reformer (SR) - inner shrouds Alloy 800H/Alloy tubing Alloy 800H/Alloy type straight tube bundle for catalysator Steam Generator (SG) - inner shrouds Alloy 800H/Alloy tubing Alloy 800H/Alloy type helical tubing integrated, steam inside tubes BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 5 Date
6 HTR-MODULE with IHX HTR-MODULE with Helium- Helium-Heat-Exchanger Hot Gas Temperature Primary 950 C Cold Gas Temperature Primary 350 C Hot Gas Temperature Secondary 900 C Cold Gas Temperature Secondary 300 C Core Barrel Alloy 800H Pressure Boundary X 20 CrMoV 121 Helium-Helium-Heat-Exchanger - inner shrouds Alloy 800H/Alloy tubing Alloy 800H/Alloy type helical tubing - max. pressure differenze Primary/Secondary under normal conditions 2 bar BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 6 Date
7 Vessel Steel for Pressure Boundary HTR-MODULE with Steam Generator is designed based on regulations for Light Water Reactors(KTA 3201). Therefore the best known pressure vessel material 20MnMoNi55 is used for the pressure boundary. For all other HTR-MODULE types the pressure boundary material has to withstand higher temperatures during accident conditions. HTR-MODULE with IHX or SR BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 7 Date
8 Vessel Steel for Pressure Boundary BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 8 Date
9 Vessel Steel for Pressure Boundary BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 9 Date
10 Steel for Metallic Internals Draft safety standard KTA 3221 (parts 1 to 3) specifies the following materials for temperatures up to 1000 C: Material X 20 CrMoV 12 (1.4922) up to 600 C as pressure vessel material Component support pipe hot gas duct X 5 NiCrAlTi DE ( special), Alloy 800 DE up to 700 C as pressure vessel material X 6 NiCrAlTi H, Alloy 800 H up to 700 C as structural component Ni Cr 23 Co 12 Mo, Alloy 617 above 500 C as pressure vessel material liner for hot gas duct vee shape for hot gas duct core barrel support sytems inside pressure boundary rods liner for hot gas duct vee shape for hot gas duct special areas for steam reformer and intermediate heat exchanger rods special areas for steam reformer and intermediate heat exchanger (e.g. nozzel and header) BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 10 Date
11 Graphite Internals BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 11 Date
12 Materials for Components IHX BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 12 Date
13 Materials for Components BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 13 Date
14 Materials for Components Hot Gas Duct (metallic version) Material Specifications: Liner, hot side of vee (X10NiCrAlTi32-21 / X10NiCrAlTi32-20) and depressurization gap tube Support pipe and cold side of vee (X6CRNIMOTI ) with specified cobalt content of maximum 300 ppm Packed fibre insulation pads made of long fibre mats with 95% al 2 o 3 + 5% sio 2 Wrapped fibre insulation fibre-mats made of long fibre with 95% Al 2 O 3 + 5% SiO 2 BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 14 Date
15 Materials for Components Hot Gas Duct (ceramic version) Graphite-Tube CFC-Tube Fibre Insulation Material Specifications: Liner Radial and axial ceramic spacers Graphite type ASR-1RG, carbon fibre composite (CFC) Al 2 O 3 ceramic, under pressure from all sides Packed fibre insulation pads made of long fibre mats with 95% Al 2 O 3 + 5% SiO 2 Wrapped fibre insulation fibre-mats made of long fibre with 95% Al 2 O 3 + 5% SiO 2 Support pipe (X6CrNiMoTi ) with specified cobalt content of maximum 300 ppm BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 15 Date
16 Materials for Components Isolation Valves (secondary side) Isolation Valve (secondary side) Design Features of RCS Isolation Valves In the course of the above-mentioned development project the following main design data and operating data were established for the secondary-side hot gas valves. Most of these specifications can be applied unchanged to new projects: Operating pressure 41.9 bar Hot gas temperature 900 ±18 C Body design temperature (pressure boundary) 400 C Helium mass flow Temperature transient (startup and shutdown) Total closing time Max. p across seat Max. p during opening and closing 47.3 kg / s ± 2 K / min 5 s 42 bar 3.5 bar (max: backpressure to be overcome) Leakage rate from both seats 1 mbar l / s (cf. Section 3.5) Design lifetime 140,000 h Prototype dimensions: Pressure-retaining pipe Dia. 1,120 mm, t = 30 mm Free flow cross section Dia. 700 mm Total length 2,400 mm BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 16 Date
17 Materials for Components Isolation Valves (secondary side) Direction of movement on closure Direction of movement on closure Valve seat Valve seat Double seal system BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 17 Date
18 Materials for Components Draft safety standard KTA 3221 (parts 1 to 3) specifies the following materials for temperatures up to 1000 C: X 20 CrMoV 12 (1.4922) up to 600 C Support plate and support structure tubes for SG, SR and IHX pressure tube for secondary hot and cold gas duct X 5 NiCrAlTi DE ( special), Alloy 800 DE up to 700 C tubes for SG, SR and IHX liner, sealing structure, support system X8 NiCrAlTi H, Alloy 800 H up to 700 C Ni Cr 23 Co 12 Mo, Alloy 617 above 500 C tubes for SG, SR and IHX liner, sealing structure, support system special areas of SR, IHX (nozzle and header) and special components inside secondary separation valves BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 18 Date
19 Test Facility KVK KVK Testing hall with operational and testing components Thermal power 10 MW (in one and two cycle test loop) Helium Temperature 950 C/900 C Operating Pressure 40 bar/40 bar Helium Flow 3 kg/s / 2,9 kg/s Helium Velocity 60 m/s / 60 m/s Temperature Transients ± 200 K/min (only in primary loop) Pressure Transient - 5 bar/s (only in primary loop) Operation time: > 900 C ~ h > 700 C ~ h BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 19 Date
20 Test Components inside KVK KVK Hot Gas Duct BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 20 Date
21 Test Components inside KVK Hot Gas Duct (metallic version) pictures from manufacturing Horizontal test tube outer diameter 1220 mm wall thickness 30 mm flow diameter 700 mm 90 elbow test tube outer diameter 1320 mm wall thickness 50 mm flow diameter 700 mm BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 21 Date
22 Test Components inside KVK Hot Gas Duct (ceramic design) pictures from manufacturing Horizontal test tube outer diameter 1020 mm wall thickness 20 mm flow diameter 700 mm Core Connection System test tube flow diameter 700 mm BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 22 Date
23 Test Components inside KVK IHX (U-Tube-Type), demension for 170 MW but tubing only for 10 MW Picture during assembling BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 23 Date
24 Test Components inside KVK IHX (Helical-Tube-Type), dimension for 170 MW but tubing only for 10 MW Picture during assembling in back: IHX-Helical-Type in front: SG for KVK BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 24 Date
25 Test Components inside KVK IHX (Helical-Tube-Type), dimension for 170 MW but tubing only for 10 MW BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 25 Date
26 Test Components inside KVK 10 MW decay heat cooler for KVK (steam generator) Picture during assembling in back: IHX-Helical-Type in front: SG for KVK BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 26 Date
27 Test Components inside KVK Isolation Valves (secondary side) axial valve type, BriVaTech Consulting, Hemhofen, GERMANY ALL RIGHTS RESERVED Page 27 Date
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