Commercial Series Generator Parts Manual (with Kohler Command series engines)
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1 Commercial Series Generator Parts Manual (with Kohler Command series engines) PN: (June 2017)
2 How to order Wanco service parts: You can reach us using the information below. We will be happy to help you identify the parts you need: By phone: call ext 366 By fax: attn: Lucas Thompson By Payment: we accept Mastercard, Visa and American Express Please provide the following information with your order: Part number, description and quantity of each item Billing address (if paying by cc) Shipping address Your contact information If you need assistance with your generator set, please contact our service department: Wanco Inc Tennyson Street Arvada, Colorado fax For engine technical assistance and parts, we recommend contacting Kohler directly at or by calling Page 2
3 CONTENTS FUEL SYSTEM FOR WGC FUEL SYSTEM FOR WGC5300 & WGC7500E... 6 ALTERNATOR PARTS FOR WGC ALTERNATOR PARTS FOR WGC5300 & WGC7500E CONTROL PANEL PARTS FOR WGC CONTROL PANEL PARTS FOR WGC CONTROL PANEL PARTS FOR WGC7500E FRAME PARTS FOR WGC FRAME PARTS FOR WGC5300 & WGC7500E EXHAUST SYSTEM PARTS FOR WGC EXHAUST SYSTEM PARTS FOR WGC EXHAUST SYSTEM PARTS FOR WGC7500E Page 3
4 FUEL SYSTEM PARTS FOR WGC3800 Page 4
5 Ref Part Description Part Number Qty Small Fuel Tank Kit Fuel Tank Assy Small included in kit Fuel Tank Spacer included in kit Fuel Strainer Small included in kit Fuel Gauge Small included in kit Bolt M6x12 included in kit Washer M6 included in kit Fuel Cap Assy included in kit Fuel Cap Tether included in kit Small Tank Hose Kit Fuel hose(epa) included in kit ClipΦ9.5 included in kit Fuel hose3 included in kit Fuel hose2 included in kit ClipΦ11.5 included in kit Fuel Valve Carbon Canister Small Fuel Cap Kit Fuel Cap Assy included in kit Fuel Cap Tether included in kit Page 5
6 FUEL SYSTEM PARTS FOR WGC5300 & WGC7500E Page 6
7 Ref Part Description Part Number Qty Small Fuel Tank Kit Fuel Tank Assy Small included in kit Fuel Tank Spacer included in kit Fuel Strainer Small included in kit Fuel Gauge Small included in kit Bolt M6x12 included in kit Washer M6 included in kit Fuel Cap Assy included in kit Fuel Cap Tether included in kit Fuel hose(epa) included in kit ClipΦ9.5 included in kit Fuel hose3 included in kit Fuel hose2 included in kit ClipΦ11.5 included in kit Fuel Valve Carbon Canister Small Fuel Cap Kit Fuel Cap Assy included in kit Fuel Cap Tether included in kit Page 7
8 ALTERNATOR PARTS FOR WGC3800 Page 8
9 Ref Part Description Part Number Qty Small Alternator Kit Engine Casting Small included in kit Engine Bolt Small included in kit Rotor Assy Small included in kit Rotor Bolt Washer included in kit Rotor Bolt Small included in kit Stator Small included in kit Stator Cover Small included in kit Bearing Casting Small included in kit Stator Bolt Small included in kit Endcover Screw included in kit Terminal Strip Small included in kit Bolt Misc included in kit Brush Module Small included in kit AVR Small included in kit Cover Rear Small included in kit Washer Misc included in kit Lock Washer included in kit Nut Terminal included in kit Ground Lead included in kit Spring Washer 5mm included in kit Rotor Bolt Small Stator Bolt Small Terminal Strip Small Brush Module Small AVR Small Cover Rear Small Page 9
10 ALTERNATOR PARTS FOR WGC5300 & WGC7500E Page 10
11 Ref Part Description Part Number Qty Large Alternator Kit Engine Casting Large included in kit Engine Bolt Large included in kit Rotor Assy Large included in kit Rotor Bolt Washer included in kit Rotor Bolt Large included in kit Stator Large included in kit Stator Cover Large included in kit Bearing Casting Large included in kit Stator Bolt Large included in kit Brush Module Large included in kit Terminal Strip Large included in kit Bolt Term Strip Mnt included in kit Cover Rear Large included in kit AVR Large included in kit Endcover Screw included in kit Screw Term Strip included in kit Ground Lead included in kit Lock Washer included in kit Rotor Bolt Large Stator Bolt Large Terminal Strip Large Brush Module Large AVR Large Cover Rear Large Page 11
12 CONTROL PANEL PARTS FOR WGC3800 Page 12
13 Ref Part Description Part Number Qty Panel Assy Kit WGC Panel Mounting Screw included in kit Panel Faceplate WGC3800 included in kit Panel Rear Cover Small included in kit Screw Faceplate Mounting included in kit Switch On/Off Rocker included in kit Hourmeter included in kit Nut Ground Lug Inner included in kit Nut Ground Lug Outer included in kit Screw Receptacle included in kit Receptacle GFCI included in kit Screw Circuit Breaker included in kit Screw Ground Lug included in kit Nut Receptacle included in kit Circuit Breaker 2Pole 15A included in kit Receptacle L14-30R included in kit Panel Harness WGC3800 included in kit Panel Rear Cover Small Switch On/Off Rocker Hourmeter Receptacle GFCI Circuit Breaker 2Pole 15A Receptacle L14-30R Page 13
14 CONTROL PANEL PARTS FOR WGC5300 Page 14
15 Ref Part Description Part Number Qty Panel Assy Kit WGC Panel Mounting Screw included in kit Panel Faceplate WGC5300 included in kit Panel Rear Cover Large included in kit Screw Faceplate Mounting included in kit Switch On/Off Rocker included in kit Nut Ground Lug Inner included in kit Nut Ground Lug Outer included in kit Screw Receptacle included in kit Screw Circuit Breaker included in kit Hourmeter included in kit Screw Ground Lug included in kit Nut Receptacle included in kit Receptacle GFCI included in kit Receptacle L5-30R included in kit Receptacle L14-30R included in kit Circuit Breaker 2Pole 20A included in kit Panel Harness WGC5300 included in kit Panel Mounting Screw included in kit Panel Rear Cover Large Switch On/Off Rocker Receptacle GFCI Receptacle L5-30R Receptacle L14-30R Circuit Breaker 2Pole 20A Page 15
16 CONTROL PANEL PARTS FOR WGC7500E Page 16
17 Ref Part Description Part Number Qty Panel Assy Kit WGC7500E Panel Mounting Screw included in kit Panel Faceplate WGC7500E included in kit Panel Rear Cover Large included in kit Screw Faceplate Mounting included in kit Hourmeter included in kit Screw Receptacle included in kit Nut Ground Lug Inner included in kit Nut Ground Lug Outer included in kit Screw Circuit Breaker included in kit Key Engine Start included in kit Screw Ground Lug included in kit Receptacle GFCI included in kit Nut Receptacle included in kit Circuit Breaker Thermal 20A included in kit Receptacle L5-30R included in kit Circuit Breaker 2Pole 30A included in kit Receptacle L14-30R included in kit Panel Harness WGC7500E included in kit Panel Rear Cover Large Key Engine Start Receptacle GFCI Circuit Breaker Thermal 20A Receptacle L5-30R Circuit Breaker 2Pole 30A Receptacle L14-30R Page 17
18 FRAME PARTS FOR WGC3800 Page 18
19 Ref Part Description Part Number Qty Handle Assy Kit Handle Endcap included in kit Pin Locking included in kit Bolt Pivot included in kit Handle included in kit Handle Grip included in kit Nut Nylock included in kit Gasket Nylon included in kit Spacer Handle included in kit Foot Assy Kit Foot included in kit Bumper included in kit Screw Bumper included in kit Screw Foot included in kit Frame Weldment Small Wheel 10x Isolator Round Small Isolator Focus Small Page 19
20 FRAME PARTS FOR WGC5300 & WGC7500E Page 20
21 Ref Part Description Part Number Qty Handle Assy Kit Handle Endcap included in kit Pin Locking included in kit Bolt Pivot included in kit Handle included in kit Handle Grip included in kit Nut Nylock included in kit Gasket Nylon included in kit Spacer Handle included in kit Foot Assy Kit Foot included in kit Bumper included in kit Screw Bumper included in kit Screw Foot included in kit Frame Weldment Large Batt Wheel 10x Isolator Round Large Isolator Focus Large Battery Page 21
22 EXHAUST SYSTEM PARTS FOR WGC3800 Page 22
23 Ref Part Description Part Number Qty Muffler Assembly Small Spark Arrester Small Gasket Muffler-Engine CH Page 23
24 EXHAUST SYSTEM PARTS FOR WGC5300 Page 24
25 Ref Part Description Part Number Qty Muffler Kit Large Bolt Muffler Heat Shield included in kit Bolt Elbow included in kit Cover Muffler included in kit Bolt Muffler Cover included in kit Isolator Muffler included in kit Heat Shield Muffler included in kit Muffler included in kit Bolt Muffler Support included in kit Gasket Muffler-Elbow included in kit Muffler Elbow CH Spark Arrester Large Gasket Muffler-Elbow Gasket Muffler-Engine CH Page 25
26 EXHAUST SYSTEM PARTS FOR WGC7500E Page 26
27 Ref Part Description Part Number Qty Muffler Kit Large Bolt Muffler Heat Shield included in kit Bolt Elbow included in kit Cover Muffler included in kit Bolt Muffler Cover included in kit Isolator Muffler included in kit Heat Shield Muffler included in kit Muffler included in kit Bolt Muffler Support included in kit Gasket Muffler-Elbow included in kit Muffler Elbow CH Spark Arrester Large Gasket Muffler-Elbow Gasket Muffler-Engine CH Page 27
Commercial Series Generator Operator Manual (with Kohler Command series engines)
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