PARAMAX Series. Agitator Drives CW11

Transcription

1 PARAMAX Agitator Drives 9000 Series CW No. G60E-.0 No. G60E-

2 Agitator Drives Features.Easy to mount Flange mounting Compact gearbox allows simpler mounting base. Oil pump requires no electricity..compact Right angle driveunit increases head room.drive package including explosion proof motor Motor (NEMA, IEC) eg, dg Coupling Anti corrosion paint Motor (Drive Unit) Motor (Drive Unit) Oil Pump Coupling Flange Coupling Oil Pump Flange

3 .High reliability for hours continuous operation 5 deg pressure angle tooth form produces stronger gearing. Gears are carburized, heat treated and finished to the highest standards of accuracy. Standard Drop Bearing Housing Connected with impeller directly S type bearing housing arge allowable over hung load & thrust load on output shaft Motor (Drive Unit) Motor (Drive Unit) Oil Pump Centering Plate (Option) Oil Pump S type drop bearing housing

4 Available Combination Drive Unit Right Angle Shaft Nominal Ratio Output Speed 60Hz r/min 50Hz kw 8.5 (P) Drive Unit Parallel Shaft Nominal Ratio Output Speed 60Hz r/min 50Hz kw 0 (P) Reducer Nominal Ratio Size 90

5 Available Combination Basic Motor. -Phase Induction Motors ( Pole) Standard Motor Capacity kw Indoor Type Outdoor Type Corrosion -Proof Class c:standard Insulation :Manufactured per request Specifications Inverter Motors Insulation Class (Constant Torque) B F H Indoor Outdoor 5.5 c 7.5 c c 5 c 8.5 c c 0 c 7 c 5 c 55 c Continuous Rating, 55kW and under Remarks Applicable oltage: 00 50/60Hz, 0 60Hz(00 50/60Hz, 0 60Hz) The base frequency for inverter drive is 60Hz Brake Motor Capacity kw Indoor Type Outdoor Type Corrosion -Proof Class Specifications Inverter Motors Insulation Class (Constant Torque) B F H Indoor Outdoor 5.5 c 7.5 c c 5 c 8.5 c c 0 c 7 c Continuous Rating, Brake Insulation Class: B Remarks Applicable oltage: 00 50/60Hz, 0 60Hz(00 50/60Hz, 0 60Hz) The base frequency for inverter drive is 60Hz. Explosion-proof -Phase Induction Motors ( Pole) Safety Increased Explosion-proof (eg) Motor Capacity kw Specifications Corrosion Outdoor -Proof Type Class Indoor Insulation Class Type B F 5.5 c 7.5 c c 5 c 8.5 c c 0 c 7 c 5 c 55 c Remarks Continuous Rating Applicable oltage: 00, 0, 50, 80, 00, 0 50/60Hz Pressure-tight Explosion-proof (dg) Motor Specifications Capacity Corrosion Insulation Inverter Motors Indoor Outdoor kw -Proof Class (Constant Torque) Type Type Class B Indoor Type 5.5 c 7.5 c c 5 c 8.5 c c 0 c 7 c Continuous Rating Applicable oltage: 00, 0, 50, 80, 00, 0 Remarks 50/60Hz (Inverter Motor: 0060Hz, 060Hz, 0060Hz, 060Hz Applicable Inverter: Applicable only to Sumitomo Inverters. Notes : If you need other motor not listed on the above tables. please consult us.

6 Nomenclature P A R R M J 5 Series Housing Size Torque Shaft Position knm A.6 R. Right Angle 6. Monoblock 8.5 (~ 0.. ) P. Paramax. 8. ertical P 7.8 Parallel Mount D 58.5 Split (~ 0 ) Number of Gear Stages Drop Bearing Housing (Blank) Without S Type Drop Bearing Housing With S Type Drop Bearing Housing Shaft Arrangement R Motor M Flange Mount With Motor Without (Drive Flange Unit) (Blank) Without Motor (Reducer) Fan (Blank) (Blank) J Flange Mount Without Fan F With Fan Nominal Ratio Right Angle Shaft 0~00 Parallel Shaft 0~00 Standard Specifications Items Standard Specification Reducer Motor Ambient Conditions Mounting High Speed Shaft Speed ubricant Gear Brake Power Installation location Ambient temperature Abmient humidity Elevation Atmosphere ertical Shaft 00~800 r/min pump lubrication All gears are manufactured from vacuum degassed alloy steel and are finished to high accuracy. without break, or with built-in brake Without Brake: 5.5kW x P ~ 55kW x P Phase WithBrake: 5.5kW x P ~ 7kW x P Phase Indoor(Consult us for outdoor use) -0 C ~ 0 C under 85% under,000 meters Well ventilated location, free of corrosive gases, explosive gases, vapors and dust. 5

7 ubricant PARAMAX DRIE is shipped without lubrication oil. Supply oil within the range shown on the dip stick or oil gauge before operation. The table on the right shows appropriate viscosity of oil based on ISO and AGMA for respective ambient temperatures and slow speed shaft speed. When the ambient temperature is lower than -0 degc or higher than +50degC, a heating or cooling unit is necessary, in general. Slow Speed Shaft Speed Over 00r/min Under 00r/min ISO* AGMA ISO* AGMA Ambient Temperature -0deg to +5deg 0deg to +0deg +0deg to +50deg G68 G50 G0 EP EP 5EP G00 G0 G0 EP 5EP 6EP *Kinetic iscosity (cst) at ISO 0deg. Brand BP CASTRO CHERON TEXACO EXXON MOBI SHE TOTA ISO G68 AGMA EP ENERGO GR-XP-68 APHA SP68 OPTIGEAR BM68 TRIBO 00/68 GEAR COMPOUNDS EP68 MEROPA WM68 SPARTAN EP68 MOBI-GEAR 66 OMAA 68 CARTER EP68 Gear Oil ISO G00 AGMA EP ISO G50 AGMA EP ENERGO GR-XP-00 ENERGO GR-XP-50 APHA SP00 APHA SP50 OPTIGEAR BM00 OPTIGEAR BM50 TRIBO 00/00 TRIBO 00/50 GEAR COMPOUNDS EP00 GEAR COMPOUNDS EP50 MEROPA WM00 MEROPA WM50 SPARTAN EP00 SPARTAN EP50 MOBI-GEAR 67 MOBI-GEAR 69 OMAA 00 OMAA 50 CARTER EP00 CARTER EP50 ISO G0 AGMA 5EP ISO G0 AGMA 6EP ENERGO GR-XP-0 ENERGO GR-XP-0 APHA SP0 APHA SP0 OPTIGEAR BM0 OPTIGEAR BM0 TRIBO 00/0 TRIBO 00/0 GEAR COMPOUNDS EP0 GEAR COMPOUNDS EP0 MEROPA WM0 MEROPA WM0 SPARTAN EP0 SPARTAN EP0 MOBI-GEAR 60 MOBI-GEAR 6 OMAA 0 OMAA 0 CARTER EP0 CARTER EP0 Bearing grease ENER-GREASE S EP SPHEERO AP Olista ongtime EP TRIBO 00/000- DURAITH GREASE 68 MUTI- FAK EP BEACON EP MOBI-PEX 8 AANIA EP MUTIS EP Painting Specifications Painting Area Application Surface Conditioning Finish Coat Paint Specification Type Coating Thickness µ Type of Coating Outside Painting Indoor standard coat Indoor anti-corrosion area, Chemical plant Outdoor anti-corrosion area, Chemical plant Cast Iron Class Steel Plate Class Modified epoxy Epoxy Polyurethane Under Finish Under Finish Under Finish 0~80 5~0 0~80 0~0 0~80 5~90 Modified alkyd resin inyl modified epoxy resin Special permeability epoxy aluminum paint Polyamide epoxy Special permeability epoxy aluminum paint Polyisocianate urethane resin paint Inside Painting For all aplication (Standard inside painting) Cast Iron Class Steel Plate Class - - 0~0 Modified alkyd resin 6

8 Application Data Sheet Enter the required specifications below when inquiring about PARAMAX 9000 agitator drive Application Mixing Polymerization Crystallization Salting-out Melting Condensation iquefying ( ) Mixture Pure liquids (Uniform oading) iquids and solids (Moderate Shocking) Installation environment Explosion-proof Special environment Ambient temperature Motor Speed change SF Shaft position ow speed shaft ow speed shaft position High speed shaft connection ow speed shaft connection Paint specification Cooling system Option Indoor Outdoor Seaside Acid treating plant Chemical plant area Chemical plant Safety increased Pressure-tight ( ) explosion-proof explosion-proof Tropical treatment ( ) min C max C kw P Hz Sumitomo prepare Supplied by customer Customer prepare Special specifications of motor Based standard Constant speed r/min Inverter Diminish torque ~ r/min Constant torque ~ r/min Constant power ~ r/min Pole change Constant torque Constant power ariator Type Max speed kw r/min Min speed kw r/min.5 ( ) Right angle Parallel Solid shaft Hollow shaft Shrink disc type Key type Downward Upside Motor built-in Motor separate Flexible coupling Pulley & belt ~ r/min Radial load N Sumitomo prepare Flexible coupling Rigid coupling ( ) Sumitomo prepare Radial load N, From mounting area mm Axial load N Upward Downward Both direction Standard(indoor) Rust proof Modified epoxy Chloride rubber Phenol Extra rust proof Epoxy Polyurethane Customer's specification Entrust to SUMITOMO None Cooling fan Oil cooler ( ) Centering plate Drop bearing housing Air breather Drain valve ( ) 7

9 Agitator Drives Selection Example Determine mixture,output speed,overhung load,transmission power Determine motor power,electric frequency Flange mount NO Directry connected with impeller YES With S type drop bearing housing YES NO * With flange * Standard *Consult us for existence of overhung load Check overhung load Page Moment Axial load Determine layout Determine service factor Parallel (P) SF for agitator, mixer Right angle (R) oad Duration Up to 0 Hrs/Day Over 0 Hrs/Day Pure liquids(uniform oading) iquids and solids(moderate Shocking) Determine Model Check ambient condition Page to selection table Nomenclature size stage S P A R A D to shaft position P R A : Monoblock housing to D : Split housing to flange motor mount fan ratio R M J 5 M J F 0 to 00 Page 5 standard specifications Check motor specification Page available combination With coupling or not If we should install coupling at low speed shaft,please tell us the specifications. (Option) Select end 8

10 Agitator Drives Drive Unit Right Angle Shaft Shaft Position High Speed Shaft Speed Ambient Temperature Right Angle Shaft 500r/min 0 Degree C ow Speed Shaft Speed(r/min) KW SF Normal Reduction Ratio Number of Gear Stages Shaft Position High Speed Shaft Speed Ambient Temperature Right Angle Shaft 800r/min 0 Degree C ow Speed Shaft Speed(r/min) KW SF Normal Reduction Ratio Number of Gear Stages 9

11 Selection Table Reducer Right Angle Shaft Shaft Position High Speed Shaft Speed Ambient Temperature Right Angle Shaft 500r/min 0 Degree C Double and Triple Reduction Type has a cooling fan. ow Speed Shaft Speed(r/min) KW SF Normal Reduction Ratio Number of Gear Stages

12 Agitator Drives Reducer Right Angle Shaft Shaft Position High Speed Shaft Speed Ambient Temperature Right Angle Shaft 800r/min 0 Degree C Double and Triple Reduction Type has a cooling fan. ow Speed Shaft Speed(r/min) KW SF Normal Reduction Ratio Number of Gear Stages

13 Selection Table Parallel Shaft (Drive Unit and Reducer) Shaft Position High Speed Shaft Speed Ambient Temperature Parallel Shaft 500r/min 0 Degree C ow Speed Shaft Speed(r/min) KW SF Normal Reduction Ratio Number of Gear Stages Notice: At, area, you can choose more small size using Oil Cooler Unit. Consult SUMITOMO fot details

14 Agitator Drives Parallel Shaft (Drive Unit and Reducer) Shaft Position High Speed Shaft Speed Ambient Temperature Parallel Shaft 800r/min 0 Degree C ow Speed Shaft Speed(r/min) KW SF Normal Reduction Ratio Number of Gear Stages 9000 Notice: At, area, you can choose more small size using Oil Cooler Unit. Consult SUMITOMO fot details

15 Selection Table S Type Drop Bearing Housing ow Speed Shaft Speed 00r/min MBA knm kn ~ ~0 0 50, 60, 70, 80, FXA ow Speed Shaft Speed 6r/min MBA knm ~ FXA kn ~ , 70, ow Speed Shaft Speed 0r/min MBA knm kn ~ ~ , 80, 90 00, 0, FXA,,90 FX FR FR FX MB MBA FXA : Actual Radial oad : Actual Axial oad : Distance to oad Point : Actual Moment = FR : Allowable Moment : Allowable Axial oad

16 Agitator Drives Dimensions Right Angle Shaft < Flange mount > C R < Standard > < Centering plate > T P U P O H Shaft Driven Oil Pump < With Fan > U T P H < S type > 8-K X Y Z S D D NP N FC FD U T P PS H D D EFFECTIE INSERTION DEPTH O FB FA FA E PCD W B A OW SPEED SHAFT See Page SIZE STAGE A B C D D D D E H H PCD K/DEPTH N NP O O P P PS R S T T U W/DEPTH X Y Z FA FB FC FD h M/ k m6 M0/ h M/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M0/ k m6 M/ h M0/ k m6 M/ h M0/ k m6 M/ Nomenclature PA Size Stage S R Shaft Arrangement Flange Fan Ratio : S type Stage, Stage R : without motor RM : with motor : without motor M : with motor J : Flange mount (Blank) : without fan F : with fan

17 Agitator Drives Dimensions Right Angle Shaft < Flange mount > < Standard > < Centering plate > C R T P U P O H D D NP S N Shaft Driven Oil Pump U T P H < With Fan > FC FD FB FA FA U T P PS H < S type > D D EFFECTIE INSERTION DEPTH O 8-K X E Y Z PCD W B A OW SPEED SHAFT See Page SIZE STAGE A B C D D D D E H H PCD K/DEPTH N NP O O P P PS R S T T U W/DEPTH X Y Z FA FB FC FD h M0/ m m6 M/ h M0/ k m6 M/ h M0/ k m6 M/ h M0/ m m6 M0/ h M0/ k m6 M0/ h M0/ k m6 M0/ h M0/ m m6 M0/ h M0/ k m6 M0/ h M0/ k m6 M0/ h M0/ m m6 M0/ h M0/ k m6 M0/ h M0/ k m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ k m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ k m6 M0/ Nomenclature PD Size Stage S R Shaft Arrangement Flange Fan Ratio : S type Stage, Stage R : without motor RM : with motor : without motor M : with motor J : Flange mount (Blank) : without fan F : with fan

18 Agitator Drives Dimensions Right Angle Shaft < Flange mount > < Standard > < Centering plate > C R T P U P O H D NP S N Shaft Driven Oil Pump U T P < With Fan > FC FD H U T P PS H D D EFFECTIE INSERTION DEPTH O D < S type > -K X E Y Z FB FA FA PCD W B A OW SPEED SHAFT See Page SIZE STAGE A B C D D D D E H H PCD K/DEPTH N NP O O P P PS R S T T U W/DEPTH X Y Z FA FB FC FD h M/ m m6 M0/ h M/ k m6 M0/ h M/ m m6 M0/ h M/ k m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ Nomenclature PD Size Stage S R Shaft Arrangement Flange Fan Ratio : S type Stage Stage R : without motor RM : with motor : without motor M : with motor J : Flange mount (Blank) : without fan F : with fan

19 Agitator Drives Dimensions Parallel Shaft < Flange mount > C < Standard > < Centering plate > U T P H < S type > X Y Z T P U O P H S NP N Q R Shaft Driven Oil Pump T U P PS H D D EFFECTIE INSERTION DEPTH O D D 8-K E PCD W B A OW SPEED SHAFT See Page SIZE STAGE A B C D D D D E H H PCD K/DEPTH N NP O O P P PS Q R S T T U W/DEPTH X Y Z h M/ k m6 M0/ h M/ k m6 M0/ h M/ k m6 M0/ h M/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M0/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M6/ m m6 M/ h M6/ k m6 M/ h M6/ k m6 M/ h M0/ m m6 M/ h M0/ k m6 M/ h M0/ k m6 M/50 8 Nomenclature PA Size Stage S P Shaft Arrangement Flange Ratio : S type R : without motor RM : with motor J : Flange mount

20 Agitator Drives Dimensions Parallel Shaft < Flange mount > C < Standard > < Centering plate > U T P O P H S NP N Q R U T Shaft Driven Oil Pump P H T U P 8-K < S type > E PS H D D EFFECTIE INSERTION DEPTH O D D X PCD Y Z W B A OW SPEED SHAFT See Page SIZE STAGE A B C D D D D E H H PCD K/DEPTH N NP O O P P PS Q R S T T U W/DEPTH X Y Z h M0/ m m6 M/ h M0/ k m6 M/ h M0/ k m6 M/ h M0/ m m6 M0/ h M0/ k m6 M0/ h M0/ k m6 M0/ h M0/ m m6 M0/ h M0/ m m6 M0/ h M0/ k m6 M0/ h M0/ m m6 M0/ h M0/ m m6 M0/ h M0/ k m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ k m6 M0/ h M/ m m6 M0/ h M/ m m6 M0/ h M/ k m6 M0/ Nomenclature PD Size Stage S P Shaft Arrangement Flange Ratio : S type R : without motor RM : with motor J : Flange mount

21 Agitator Drives Dimensions Parallel Shaft < Flange mount > C < Standard > < Centering plate > T P U O P H D D S N Q R Shaft Driven Oil Pump NP U T P H U T P PS H < S type > D D EFFECTIE INSERTION DEPTH O -K X E Y Z PCD W B A OW SPEED SHAFT See Page SIZE STAGE A B C D D D D E H H PCD K/DEPTH N NP O O P P PS Q R S T T U W/DEPTH X Y Z h M/6 0 * * m m6 M0/ h M/6 0 * * m m6 M0/ h M/ k m6 M0/ h M/6 500 * * m m6 M0/ h M/6 500 * * m m6 M0/ h M/ k m6 M0/ h M/6 60 * * m m6 M0/ h M/6 60 * * m m6 M0/ h M/ m m6 M0/ h M/6 680 * * m m6 M0/ h M/6 680 * * m m6 M0/ h M/ m m6 M0/ h M/6 80 * * m m6 M0/ h M/6 80 * * m m6 M0/ h M/6 80 * * m m6 M0/ h M/6 90 * * m m6 M0/ h M/6 90 * * m m6 M0/ h M/6 90 * * m m6 M0/ : Motorized Oil Pump. please consult us for detail information. * Nomenclature PD Size Stage S P Shaft Arrangement Flange Ratio : S type R : without motor RM : with motor J : Flange mount

22 Agitator Drives Dimensions S type Drop Bearing Housing -J X U T P P H E C H C Y Z PCD -W OW SPEED SHAFT M D A A N - K A SIZE HOUS.TYPE* A A A C C D E H H J K M P P T U PCD W/DEPTH X Y Z M M m6 95 M/ M m6 95 M/ M m6 0 M/ m6 0 M/50 0 M M m6 0 M/ M m6 0 M/50 0 M M M M6 M6 M m6 90m6 90m M/50 M/50 M/ M6 M6 M m6 90m6 90m M/50 M/50 M/ M m6 5 M0/ M m6 50 M0/ M m6 50 M0/ M m6 70 M0/ M m6 70 M0/ M m6 90 M0/ : Refer to the below table for the "HOUS.TYPE" * Shaft position Parallel Right angle Number of gear stages M M M