Pallet Racking Cantilever Racking Drive-in Racking

Transcription

1 SHEFER S O L U T I O N S T H T F I T Pallet Racking antilever Racking Drive-in Racking Pallet-handling Systems Mobile racking for pallets and storage of long items High bay, narrow-aisle system KDR arton Live Storage Long span shelving Multi Tier Systems SSI SHEFER developed the water-based paint coating system for large-scale seriesproduction purposes. This ensures an attractive high-quality defect-free coating surface that is both ecological and cost-efficient - without emissions or toxic waste. This is why the European ommunity has asked us to participate in its LIFE Project. ERTIFIED TO This paper is environment-friendly HLORINE-FREE SSI SHEFER LTD. Suppliers of warehouse, general plant and office equipment, and waste-handling and recycling technology 83/84 Livingstone Road Walwor th Industrial Estate G-ndover,Hants.SP10 5QZ Phone /12 64 / Fax /12 64 / solutions@ssi-schaefer.co.uk (c) by SSI SHEFER We reserve the right to make country-specific changes and/or technical modifications to any of the products shown in this catalogue. Note that certain colours may not appear in print exactly as on the actual products. This catalogue is supplied E&OE (errors and omissions excepted).

2 30 SHEFER S O L U T I O N S T H T F I T INSTLLTION INSTRUTIONS KDR arton Live Storage System ERTIFIED TO FRITZ SHÄFER GMH Suppliers of warehouse, general plant and office equipment, and waste-handling and recycling technology 83/84 Livingstone Road Walwor th Industrial Estate G-ndover,Hants.SP10 5QZ Phone 0044 /12 64 / Fax 0044 /12 64 / solutions@ssi-schaefer.co.uk

3 ontents page 1) Introduction ) Important information ) Notes on Safety ) Preparation work for the erection of racking ) Floor levelling ) Frame ombinations ) ssembly of standard frames (P 63 and P 65) ) ssembly of frames with mono-posts (P 63 and P 65) ) ssembly of frames with mono-posts (P 73) ) ssembly of frames for palletised buffer stock ) ssembly of flow beds ) Pre-assembly of side-profiles ) Samples of ergonomic configurations of flow beds ) Positioning the side-profiles within the bay ) Overview of flow beds ) ssembly of flow beds ) Installation of roller tracks, standard and adjustable guide rails ) Installation of multiple separators & guides ) Installation of accessories ) Installation of safety accessories We reserve the rights to make technical changes to any shown products, Warning symbols 3) Notes on Safety Please check the following details to avoid injury to persons or property: - Work place regulations - Safety Officer Instructions - Load bearing capacity of the slab floor - ll materials must be in perfect condition. Damaged components must be replaced immediately. If in doubt stop work, secure the area and notify your Safety Officer. - Do not use racking until all assembly work is complete - Storage of food directly on the galvanised chute plates is not permitted. - ll persons involved in assembly or dismantling work must use harnesses or other means to prevent falling when working at a height of 2 m and above. - Protective clothing such as hard hat, gloves, safety boots must be worn during dismantling and conversion work. - The racking must be sufficiently protected against impact with forklift trucks and other vehicles with rack protectors. ll genuine construction parts, which are designed to stabilise the storage equipment, must be fitted. This applies to horizontal and diagonal bracing, floor fixings and screws. aution! Danger! Danger of serious injury! Please note! Read carefully! Help required! 4) Preparation for the erection of racking Required tools Tape measure Pencil Plumb bob Spirit level 1) Introduction The SSI SHEFER system is manufactured to the highest technical standards and meets all applicable regulations. For absolute safety please ensure: The rack is correctly assembled It is not changed or modified without advice Only genuine accessories are used ll safety regulations are observed Plastic- or rubber-faced mallet Open end spanners and socket wrenches, SW 10, 13, 17, (16), 24 Hammer drill Drill bits Ø 10, Ø 18 Masonry Steel Drill bit Ø 4.2 Rivet gun ll installers should be provided with a copy of the regulations and a signature should be obtained to confirm receipt. Other Safety Regulations, which apply include: ccident prevention General ompany Safety Regulators Installation Rules urrent statute law and related regulations Planning the assembly efore commencing the assembly of the racks, take measurements of the area to be used and mark the position of the racks. tape measure and string lines are the most suitable tools for this work. You should note that normally the live storage beds protrude beyond the supporting frames by 115 mm on the replenishment side and the 130 mm on the picking side. lso the storage beds can be adjusted horizontally within the frame which should be taken into consideration when determining aisle widths. Main aisle widths for pedestrians should be at least 1250 mm with transfer aisles at least 750 mm. 2) Import information Please observe the assembly instructions. Please ask for these documents if you do not have them available. These shelving systems are designed for installation in fully enclosed spaces with normal ambient temperatures (5 ). Load bearing capacity values can be taken from the load notices. If you require any expert assistance, please do not hesitate to contact us. 2

4 Notes for stacking equipment and pallets The forks of the forklift truck must be of sufficient length for the dimension of the pallets. The forks must not protrude over the outer edges of the pallet, but they should safely reach under the last board of the pallet. The permitted load for the pallet must not be exceeded. hecking the floor and floor tolerances efore erecting the rack please check: - Whether the load bearing capacity of the floor is sufficient to carry the planned loads. If in doubt, ask a specialist and have the load bearing capacity examined. The customer is fully responsible for checking this information. - The floor must be level. Depending on the height of the structure, the following tolerances are valid: The adherence to the maximum loads specified by SSI SHEFER is the sole responsibility of the customer. The specified loads apply for evenly distributed loads. Storing of palletised stock The pallets must rest completely on the beams. The pallets must not be pushed across the beams or dropped down in a heavy manner. Only flat pallets, which are in accordance with the quality regulations and in good condition, must be used. Rack faces, which are not designed for replenishment and picking, must be provided with anti collapse mesh. The customer is responsible for ensuring that the permissible loads are not exceeded. - The surface of the floor. The prerequisite is a reinforced concrete slab with a minimum thickness of 200mm, concrete quality 25 according to DIN On a magnesite cast plaster floor surface insulating slab, special anchors are required to avoid corrosion. If the conditions deviate from these pre-requisites you should inform the manufacturer for alternatives. Load Distance between measuring points (in metres) 0,1 0,6 1,0 1,5 2,0 2,5 3,0 3,5 4,0 10 Unit tolerances (in mm) vailable floor area for storage facilities of up to 6m in height. Distance between measuring points (in metres) 0,1 0,6 1,0 1,5 2,0 2,5 3,0 3,5 4,0 10 Unit tolerances (in mm) vailable floor area for storage facilities of over to 6m in height. 5) Floor levelling Plum-bob deviation Ensure while setting up the shelving system that the plum bob does not deviate by more than 1/300 at any upright height (either longitudinally or transversely). The total maximum deviation of the individual levels is 1/300, and the frames may not be displaced longitudinally by more than 1/300 relative to each other. ompensate for any unevenness in the floor by placing shims of adequate thickness and size under the feet of the frames. The individual frames corresponding to each row of bays must form a single, smooth line. The frames may not be displaced by more than 1/300 relative to each other (measured at the centre of each upright) x H H x H x L L H x L x L L x L x L L 3

5 6) Frame ombinations Standard Frame Frame arrangement with mono-post Frame arrangement for maximum depth rrangement with palletised buffer stock profile sections 2 2,5 60 P 63 P P P P P P Standard Frame Frames with mono-posts Frames for maximum depth Frame for palletised buffer stock 4

6 7) ssembly of standard frames and multiple frames for maximum depth P 63 and P 65 Reinforcing crossbeam Horizontal brace Diagonal brace Reinforcing crossbeam Horizontal brace ase plate Diagonal brace Lower reinforcing crossbeam (in single bay) ase plate Horizontal brace T M8 (Nyloc) M8 x 20 DIN 933 M8 (Nyloc) Horizontal brace ase plate T1 = frame depth 1 2 M8 x 45 DIN 933 5

7 Diagonal brace Diagonal brace M8 (Nyloc) M8 (Nyloc) M8 x 45 DIN 933 Spacer tube M8 x 45 DIN 933 Spacer tube Diagonal brace 3 2 Horizontal brace Reinforcing crossbeam M8 (Nyloc) M8 x 45 DIN 933 M8 x 15 DIN 933 M8 DIN ) Floor fixing 90 mm 60 mm Ø 13 mm max. 70 mm max. 10 mm 150 mm 100 mm Ø 16 mm max. 10 mm max. 110 mm Ø 10 mm Expanding anchor Ø 14 mm hemical anchor 6

8 8) ssembly of frame with mono-posts P 63 and P 65 Reinforcing crossbeam Horizontal brace Reinforcing crossbeam Mono-post Horizontal brace Horizontal brace E Mono-post Diagonal brace D ase plate Lower Reinforcing crossbeam (in single bay) Reinforcing crossbeam Horizontal brace ase plate Mono-post T 1 T 2 T M8 (Nyloc) M8 x 20 DIN 933 M8 (Nyloc) T 1 = frame depth T 2 = depth of horizontal brace T 3 = frame depth with mono-posts 1 ase plate M8 x 45 DIN Horizontal brace 7

9 Diagonal brace M8 (Nyloc) M8 (Nyloc) M8 (Nyloc) M8 x 20 DIN 933 onnection bracket M8 x 45 DIN 933 Spacer tube M8 x 45 DIN 933 Mono-post Horizontal brace 3 Horizontal brace for mono-post Mono-post Spacer tube Horizontal brace M8 (Nyloc) M8 x 45 DIN 933 M8 (Nyloc) 1 D Horizontal brace for mono-post M8 x 45 DIN 933 Diagonal brace Reinforcing crossbeam M8 (Nyloc) Spacer tube M8 x 15 DIN 933 M8 x 45 DIN Diagonal brace E M8 DIN ) Floor fixings Ø 16 mm 90 mm 60 mm Ø 13 mm max. 70 mm max. 10 mm 150 mm 100 mm max. 110 mm max. 10 mm Ø 10 mm Expanding anchor Ø 14 mm hemical anchor 8

10 9) ssembly of frames with mono-posts P 73 Reinforcing crossbeam Horizontal brace Reinforcing crossbeam Mono-post Horizontal brace Horizontal brace E Mono-post D Diagonal brace Lower reinforcing crossbeam (in single bay only) Reinforcing crossbeam ase plate Horizontal brace ase plate Mono-post T 1 T M10 (Nyloc) 10.4 DIN 7349 M10 (Nyloc) T 3 T 1 = frame depth T 2 = depth of horizontal brace T 3 = frame depth with mono-post 1 ase plate M10 x 25 DIN 933 P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN Horizontal brace 9

11 PR 600 Diagonal brace M10 (Nyloc) 10.4 DIN 7349 M10 (Nyloc) P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 M10 (Nyloc) 10.4 DIN 7349 M10 x 20 DIN 933 onnection bracket Spacer tube M10 x 30 DIN 933 Mono-post Horizontal brace 3 Spacer tube M10 (Nyloc) Horizontal brace M10 (Nyloc) P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 Mono-post Horizontal brace Mono-post PR D P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 Diagonal brace Horizontal beam E section M10 (Nyloc) P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 Spacer tube M8 x 20 DIN 933 M8 DIN ) Floor fixings Diagonal brace E 90 mm 60 mm Ø 13 mm max. 70 mm max. 10 mm 150 mm 100 mm Ø 16 mm max. 110 mm max. 10 mm Expanding anchor hemical anchor Ø 10 mm Ø 14 mm 10

12 10) ssembly of frames for palletised buffer stock and multiple frames for maximum depth P 73 and P 93 Horizontal beam Mono-post Horizontal brace Diagonal brace G F Reinforcing crossbeam profile PR 600 Horizontal brace D Mono-post PR 600 E Mono-post PR 600 ase plate ssembly of frames PR 600 Frame-height mm Horizontal brace spacing (F) mm F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F1 F2 F3 F4 F5 F6 F7 F8 2, , , ,100 1, , , , ,100 1, , ,100 1, , ,100 1,100 1, , ,100 1, , ,100 1,100 1, , ,100 1,100 1, , ,100 1,100 1,100 1, , ,100 1,100 1, , ,100 1,100 1,100 1, , ,100 1,100 1,100 1, , ,100 1,100 1,100 1, , ,100 1,100 1, , ,100 1,100 1,100 1, , ,100 1,100 1,400 1, , ,100 1,100 1,100 1,100 1,400-7, ,100 1,100 1,100 1, , ,100 1,100 1,100 1,100 1,

13 Standard (mm) Parts list PR 600 Frame: Frame depth: width: Material thickness of upright section according to load capacity: consisting of 2 uprights and 2 standard feet 850 mm, 1,050 mm und 1,250 mm 75 mm, 90 mm, 100 mm, 140 mm 1.75 mm; 2.00 mm; 2.50 mm; 2.75 mm; 3.00 mm Frame-height Diagonal braces ross brace olts olts Nyloc nuts Washers Spacer tube 800 mm 1,100 mm 1,400 mm M10x75mm M10x30mm 2, , , , , , , , , , , , , , , , , , , ,

14 M10 (Nyloc) Spacer tube P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN ,498 T 1 1,050 T 3 T 2 Spacer tube Horizontal brace 314 2, T 1 1,050 T 1 = frame depth T 2 = depth of horizontal brace T 3 = frame depth with mono-posts T 4 = overall depth of frame T 4 T 1 1,050 Horizontal brace P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 M10 (Nyloc) PR PR 600 PR 600 M10 (Nyloc) 10.4 DIN 7349 M10 (Nyloc) Horizontal brace P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 M10 x 25 DIN 933 ase plate Diagonal brace 2 13

15 PR 600 M10 (Nyloc) 10.4 DIN 7349 M10 (Nyloc) M10 x 20 DIN 933 Reinforcing cross beam 10.4 DIN 7349 M10 x 30 DIN 933 onnection bracket M8 x 20 DIN 933 Mono-post Horizontal brace M8 DIN 934 D F Mono-post PR 600 Spacer tube Horizontal beam E M10 (Nyloc) M8 x 20 DIN 933 Mono-post Horizontal brace P 73 = M10 x 65 DIN 933 P 93 = M10 x 75 DIN 933 M8 DIN 934 E G 10.1 ) Floor attachment 90 mm 60 mm Ø 13 mm max. 70 mm max. 10 mm 150 mm 100 mm Ø 16 mm max. 110 mm max. 10 mm Ø 10 mm Expanding anchor Ø 14 mm hemical anchor 14

16 11) ssembly of flow beds Flow bed with angled front chute Flat flow bed with front chute Flat flow bed onveyor support Flat flow bed Flat flow bed Flat flow bed with front chute Flow bed with angled front chute 15

17 11.1) System components for KDR arton Live Storage System Flow bed modules Rear profile entral/inner cross support hute profile Front profile Rear profile K-QH with wide lower edge for track support. Internal ross support K-QI Support for roller tracks. The number of cross profiles determines the load capacity of the flow bed. hute profile K-QK For use on angled chutes. For attaching roller track / guides to outlet chute. Rear profile K-QH-KLT With lengthened upper edge. This ensures that the KLT container on the track does not become jammed. ngled cross profile K-QK For use in automatic loading, e.g. with RG entral ross support K-QM In the case of flow beds of over 3,100 mm in length, this profile section - used in conjunction with Retainer clips - can provide extra stability to the roller tracks and guide rail. Profile reinforcer K-QKV This profile section can be used to provide extra reinforcement for wider, heavily loaded flow beds. Front profile K-QV With end-stop Front profile for pick-by-light K-QV-PL For attachment of a pick-by-light indicator. This profile can be supplied in three angle settings. Front cross profile K-QV This profile with end-stop edge can also be attached at the rear. Profile K-QV step uilt in step on picking side. The side-profile must be extended correspondingly to suit this purpose. For added safety, the side-profile must be bolted to the upright. ross profile K-QH step uilt in auxiliary step on loading side. The side-profile must be extended correspondingly to suit. For added safety, the bedside profile must be bolted to the upright. 16

18 12) Pre-assembly of side-profiles End cap K-K1 Side profile link clip K-LQ1 Side profile, straight K-SW Side-profile, angled, left-hand K-SWK-L Side profile link plate K-LV1 ngled chute link plate K-LS1 Side-profile, angled, right-hand K-SWK-R 12.1) Side profile (front) 12.2) Side profile (rear) Side profile link clip K-LQ1 End cap K-K1 Side profile link clip K-LQ1 End cap K-K1 Side profile K-SW/K-SWK (front) Side profile K-SW/K-SWK (front) Side profile link plate K-LV1 Side profile link plate K-LV1 Side profile K-SW/K-SWK (rear) Side profile K-SW/K-SWK (rear) 12.3) Forming the angled side-profile M ngled chute link plate K-LS 1 (10, 13, 16 ) 17

19 13) Samples of ergonomic configurations of flow beds Picking zone Upper limit 13.1) profile P 63 and P ) profile P 73 and P 93 Height adjustment 4 x 12.5 mm 4 x 6.25 mm 700 Height 1,800 ideal picking zone

20 14) Positioning the side profiles within the bay profile P 63, P 65, P 73 and P 93 Side profile 14.1) Positioning the side profiles within the bay profile P 63 and P 65 djusting clip K-VH1 Side profile K-SW/K-SWK djusting clip K-VH1 1 3 djusting clip K-VH1 Side profile K-SW/K-SWK 2 19

21 14.2) Positioning the profiles within the bay rear and inner, P 63 and P 65 djusting lip K-VH1 Installation (inner) Inner slotted support K-SI1 Side section K-SW/K-SWK 1 Outer slotted support K-S1 3 Installation (rear) Outer slotted support K-S1 Outer slotted support K-S1 djusting lip K-VH1 Side section K-SW/K-SWK ) nti-tip clip profile P 63 and P 65 Each flow bed is fitted with two anti-tip clips. They are fitted at the rear and/or where, when fitted will prevent tipping. nti-tip clip K-HS1 nti-tip clip K-HS1 Side profile K-SW/K-SWK 5 7 nti-tip clip K-HS1 Side profile K-SW/K-SWK 6 20

22 14.4) Positioning the side-profiles within the bay profile P 73 and P 93 Front adjusting lip, inner piece K-VH2 I Front adjusting lip, outer piece K-VH2 djusting lip, compl. K-VH2 1 3 Side profile K-SW/KSWK Front adjusting lip, compl. K-VH2 Front adjusting lip, compl. K-VH ) Positioning the side profiles within the bay P 73 and P 93 Rear adjusting lip, inner profile K-VH3I Installation (rear) Installation (inner) Rear adjusting lip, compl. K-VH3 Spacer K-VH3D for inner profile only (use only if required) djusting lip, compl. K-VH3 Rear adjusting lip, outer profile K-VH ) nti-tip clip Each flow bed is fitted with two anti-tip clips. They are fitted at the rear and/or where, when fitted will prevent tipping. nti-tip clip K-HS2 nti-tip clip K-HS

23 15) Overview of flat flow beds E D Rear profile K-QH entral ross support K-QM, only if required Internal ross support K-QI Front profile K-QV 15.1) Overview of flat flow beds with front chute Rear profile K-QH E Internal ross support K-QI D hute plate K- F entral ross support K-QM, only if required Front profile K-QV hute profile K-QK Support clip K-V1 22

24 15.2) Overview of flow beds with angled front chute E Rear profile K-QH D entral ross Support K-QM, only if required hute plate K- F Internal ross support K-QI hute profile K-QK Front profile K-QV hute Plate support clip K-VI Direction of flow aution! Each flow bed is supplied with its corresponding sketch diagram. Please refer to this sketch diagram for details of position, number and type of cross supports, together with the load capacity of the flow bed. Direction of flow Direction of flow 23

25 16.) ssembly of the flow beds Side profile K-SW/K-SWK M8 x 16 Torx Lock-nut M 8 entral cross support K-QM Front profile K-QV D M8 x 16 Torx Lock-nut M 8 Side profile link clip K-LQ1 hute profile K-QK Profile reinforcer K-QKV (only if required) Rear profile K-QH 1 E Surface free of grease M8 x 16 Torx Sound-insulating K-SD hute plate K- Lock-nut M 8 hute profile K-QK 2 F1 Internal ross support K-QI-50 Internal ross support K-QI-40 Internal ross support K-QI 24

26 Outlet chute plate K- Support clip K-V1 Support clip K-V1 F2 F4 Support clip K-V1 is located centrally, relative to chute plate. hute plate K- Support clip K-V1 F3 25

27 17.) Installation of roller track and guide rail Roller track K-R Guide rail K- Installation, rear max Direction of flow Installation, front min F Retainer clip K-RK E D Roller track K-R Roller track K-R Retainer clip K-RK Retainer clip K-RK 1 Front profile K-QV entral cross support K-QM Rear profile K-QH Roller track K-R Roller track K-R Retainer clip K-RK Front profile K-QV Retainer clip K-RK djustable in increments of 5 mm

28 Rear profile K-KH Guide rail K-TL Retainer clip K-RK Retainer clip K-RK Roller track K-R djustable in increments of 5 mm 2 F1 Guide rail K-TL Guide rail K-TL Retainer clip K-RK Front cross profile K-QV Rear profile K-QH Retainer clip K-RK D1 F2 djustable guide rail, inner section Steel pin K-E1 Guide rail K-TL D2 Retainer clip K-RK Front cross profile K-QV djustable guide rail, outer section entral cross support K-QM Loading side Picking side Retainer clip K-RK djustable guide rail K-VT Guide rail K-TL Retainer clip K-RK Front profile K-QV E 27

29 18.) Installation of multiple separator and guide Multiple separator Guide strip with multiple separators Guide K-EW1 Guide K-EW1 Multiple separator K-MT Rear profile K-QH Torx M8 x 16 djustable in increments of 10 mm Hand-tighten Torx screws djustable in increments of 10 mm Guide K-EW1 1 End-cap Multiple separator K-MT Front profile K-QV Torx M8 x 16 Guide K-EW1 djustable in increments of 10 mm 2 Hand-tighten Torx screws 28

30 19.) Installation of accessories raking strip K-1 Roller track K-R Roller track K-R raking clip K-1 raking strip raking clip Self-adhesive anti-slip coating M 8 (Nyloc) Roller track K-R M8 x 25 DIN 933 antilever support Step Spring clip K-SP1. M8 x 25 DIN 933 M 8 (Nyloc) Spring clip Step, configuration M8 x 25 DIN 933 Step Support Self-adhesive anti-slip coating Support M 8 (Nyloc) Expanding floor anchor Step, configuration Step, configuration M8 (Nyloc) onveyor support M8 x 25 DIN 933 M8 (Nyloc) M8 (Nyloc) M8 x 25 DIN 933 M8 x 20 DIN 933 ase plate onveyor support 29

31 20. Installation of accessories olumn guard olour: black and yellow hemical anchor M Ø18 mm olumn guard olumn guard Rear mesh panel M8 x 25 DIN 933 M 8 (Nyloc) onnecting bracket Rear mesh panel Rear mesh panel 8.4 DIN 7349 M8 x 25 DIN 933 Locking pin Rear mesh panel M 8 (Nyloc) Shelving system: 8.4 DIN 7349 M8 x 25 DIN 933 ack stop Year of manufacture: Shelf type: onfirmation no. 140 M 8 (Nyloc) Height to first beam rail Shelf depth: mm No. of storage levels: ctual Shelf capacities Level profile-width Shelf load apply to evenly distributed loads mm kg ctual profile-width Frame depth mm max. KDR weight: min. KDR weight: kg Please observe the installation and operating instructions. ack stop M8 x 25 DIN 933 SSI SHEFER LTD. 83/84 Livingstone Road Walwor th Industrial Estate G-ndover,Hants.SP10 5QZ Phone /12 64 / Fax /12 64 / Load notice (example) 30

32 Technical query form From/ompany stamp: Please send your query to your local agent, or directly to our head office: 83/84 Livingstone Road Walwor th Industrial Estate G-ndover,Hants.SP10 5QZ Phone /12 64 / Fax /12 64 / First and last name: Department: Postal/Street address: Town/ity: Tel.: Fax: I would like further information about the following: Description: ustomer number (if available): Place/Date: Please call me at the following number: ompany stamp/signature: I have further queries To arrange an appointment on at 31