Air Hoists and Trolleys
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1 ir Hoists and Trolleys
2 IR HOISTS ND TROLLEYS TEX ertified with stepless control for a smoother safer lift For fast, precise and reliable lifting of heavy loads, tlas opco air hoists and trolleys are the industry benchmark. Robust Reliable Lightweight Stepless control Hooks Made of special high grade steels, zink - plated and blue - chromated. Provides full 360 rotationrotation. rake Eliate load sink and ensure smoothtake-up with the enclosed disc brake. Gears Planetary gear system dimensioned for continuous operation at full load. ll meshing components are hardened. ll rotating components are supported by ball or needle bearings.
3 D E F G D E Lubrication free The hoists can be run completely dry and leave no lubrication in the exhaust air. Lubrication can be used and will improve vain lifetime. Vane motor The LL hoist motor s smooth starting and low - speed characteristics are optimised for ease of control. G Load chain Zinc-plated, blue-chromated and designed for optimal safety and long service life. The load chain is made of surface hardened, high grade special steel. Stainless steel chain vailable for LL 250/500. F Main valve Precision control valve offers stepless speed control, smooth start-up and outstanding inching characteristics.
4 Technical data LL250/LL500 Model capacity speed at full load m/ Weight ex. chain ft/ drops qty lb Performance figures are at 6 bar working pressure. NOTE: Load chain and control chain must be ordered separately. weight /m ir consumtion Hose dia Hose fitting lb Required chain-length Sound /ft metre pressure l/s cfm mm in thread SP Lubrication free LL 250L EX height /2 1/ LL 500L EX height /2 1/ Dimensions LL250/500 LL 250/500 D apacity, Kg mm in mm in mm in mm in LIFT max 4000 D 20 permission be altered, other person or company. Model name Rev.Ver R 0.0 Drawing name Rev.Ver R 0.0
5 Technical data LL980/LL1000 Model capacity speed at full load m/ Weight ex. chain ft/ drops qty lb weight /m ir consumption Hose dia Hose fitting lb Required chain-length Sound /ft metre pressure l/s cfm mm in thread SP Lubrication free LL 980L EX¹ x height /2 1/ LL 1000L U EX¹ x height /2 1/ LL 1000L EX x height /2 1/ Performance figures are at 6 bar working pressure. ¹) Without overload protection device, not to be used within the European community. NOTE: Load chain and control chain must be ordered separately. Dimensions LL980/1000 LL 980/1000 U EX D apacity, Kg mm in mm in mm in mm in LIFT max 4000 D :2
6 D Technical data LL2500 Model capacity speed at full load m/ Weight ex. chain ft/ drops qty lb weight lb Required chain-length Sound /ft metre pressure l/s cfm mm in Performance figures are at 6 bar working pressure. NOTE: Load chain and control chain must be ordered separately. /m ir consumption Hose dia Hose fitting thread SP Lubrication free LL 2500L EX height /2 1/ Dimensions LL2500 LL 2500 EX D apacity, Kg mm in mm in mm in mm in LIFT Tolerances indicated, a Name HO Material H -
7 D Technical data LL5000 Model capacity speed at full load m/ Weight ex. chain ft/ drops qty lb weight lb Required chain-length Sound /ft metre pressure l/s cfm mm in Performance figures are at 6 bar working pressure. NOTE: Load chain and control chain must be ordered separately. /m ir consumption Hose dia Hose fitting thread SP Lubrication free LL 5000L EX x height /2 1/ Dimensions LL5000 LL 5000 EX D apacity, Kg mm in mm in mm in mm in LIFT L
8 Precision twistrod control Twistrod control offers the highest level of precision. djustable length, up to five metres available. stop Stop the hoist at a pre-detered position with a fitted chain stop. tex ertified trolleys for riskfree mobility The obvious solution to horizontal mobility, tlas opco hoist trolleys are available in narrow or wide, manual or motorized versions. tex ertified, flexible and simple to install, they are equally suitable for parallel or tapered I-beams, and easily adjusted to different widths. Safety hook Gain additional lifting safety with a fitted safety hook that cannot be opened even under load. TEX certified for safe operation For lift applications in hazardous environments, our air hoists and trolleys work best. Ideal where sparks or high outer temperatures could ignite explosive gases, vapour or dust. vailable in six sizes, they offer lift capacities from 250 to 5000 Manufactured in compliance with the European TEX Directive. ll hoists types are certified to level Ex II 2G T5 II D100. Smooth control and precise positioning Eliate load sink and ensure smooth take-up- With tlas opco s patented disc brake mechanism you have stepless speed control and excellent inching characteristics that guarantee a smooth start. Remote operation vailable in chain, pneumatic pendant or high-precision twist-rod control versions for operation at a comfortable distance from the load Pendant controls are available with two button (hoist) or four-button (hoist and trolley) handles.
9 Remote pendant control Extend the operating area up to ten metres from the hoist with pendant controls. omfortable rubber grip and has a twobutton unit for hoist control, and four-button unit for hoist and trolley control. oth are equipped with an emergency-stop button. Standard chain control Standard versions of LL hoists include a chain control handle. Overload protection device void unintentional hoist overload with a fitted protection device. When overloaded, the device automatically reduces motor output. Supplied as standard (except for LL 1000 U) for lifting capacities of 1000, 2500 and Optional accessory for loads up to collectors collectors in reinforced PV cloth or sheet steel can be ordered for a range of chain lengths. Designed to outlast and outperform Powered by air, tlas opco s hoists stay cool in the toughest situations. To ensure long life, exceptional reliability and enhanced safety, they can be operated continuously at maximum load. No risk of damage or overheating with frequent stop-starts. Resistant to dust and moisture. Small is beautiful - Easily installed almost anywhere as it is extremely compact and light compared to conventional electrically powered units. Perfect for cramped working conditions and/or low ceilings. Low weight also simplifies removal of the hoist for relocation. Lubrication free For applications where a clean environment is a necessity, use the complete tlas opco hoist and motorized trolley ranges. vailable in lubrication free versions, the hoists can be run completely dry and leaves no lubrication in the exhaust air. Typical industries are food, chemical and pharmaceutical industries. To order your hoist or trolley with accessories factory-fitted, just list the required items and add the order code, Note that air line accessories cannot be ordered assembled to the hoist. Example: To order a 500 hoist with motor driven trolley, four-button fivemetre long pendant control and a load chain for a ten-metre lift, send the following: Order to be sent omments Ordering your hoist or trolley with factory fitted accessories. 1 x LL 500 EX Hoist block 11 x Load chain for hoist = Required height of lift m (see Technical data for LL Hoist). 1 x TLT 1000 M N Motor driven trolley 1 x button handle + hoist actuator 5 x Hose set for 4 button pendant control 1 x Instruction to assemble above items
10 Technical data, trolleys Model Max capacity Max speed with full load ir consumtion eam width urve radius. Weight m/ ft/ l/s cfm mm in mm in lb Motor driven TLT 1000 M N¹ TLT 1000 M W¹ TLT 3000 M N² TLT 3000 M W² TLT 5000 M² Performance figures are at 6 bar working pressure. Motor-driven trolleys have 1/2 SP connection mm 1/2 hose size is recommended for 1000M, 20 mm for 3000 and ¹) Pendant control must be ordered separately. ²) Includes handle for control chain. ontrol chain must be ordered separately. Dimensions, trolleys D E F D Model mm in mm in mm in mm in mm in mm in Motor driven TLT 1000 M N TLT 1000 M W eam width + 57 eam width TLT 3000 M N TLT 3000 M W eam width + 89 eam width TLT 5000 M eam width + 97 eam width F E Trolley accessories Designation TLT1000 M TLT3000 M TLT5000 M Zinc plated control chain per m button pendant control Handle and actuator only Hose kit per m
11 Hoist accessories Hoist accessories Description LL 250/500/ 980/1000EX LL 2500/ 5000 EX Load chain, zinc plated, per m ontrol chain, zinc plated, per m Stainless steel chain, per m* utton pendant control Handle and actuators Hose set per m LL Wash Down Version Handle and actuators Hose set per m utton pendant control Handle and actuators Hose set per m Twist rod control omplete ( m) Extension set ( m) rticulating link collectors PV for length of chain m m m m m * Stainless steel chain only available for LL 250 / 500 ir line accessories for hoists and trolleys To ensure top performance and long service life from tlas opco air hoists and motor driven trolleys, the correct air line accessories should always be used in the installation. ll hoists and motor driven trolleys have 1/2 SP inlet connectors and a standard range of accessories is suitable for all installations. Hoist accessories Description LL 250/500/ 980/1000EX LL 2500/ 5000 EX collectors Steel for length of chain m m Overload protection device LL 250 EX LL 500 EX LL 1000 U EX LL 1000 EX / 2500 EX / 5000 EX Included as standard Included as standard Safety hooks, zinc plated stop, zinc plated Note: For items specified per metre, the required length should be indicated by multiplying the Ordering number by the required length i.e. to order 12 m of load chain for an LL 250 the order should be 12 x When ordering load chain, follow the recommendations on chain length given in the Technical Data for LL Hoists. Item Description Length mm onnection thread Designation 1. all valve 1/2 SP Female L ir filter 1/2 SP Female MIDI Optimizer FIL M/S ir pressure regulator 1/2 SP Female MIDI REG 15-S ssembly kit ssembly kit Oil fog lubricator 1/2 SP Female MIDI Optimizer DIM Note: ll motor driven trolleys are supplied with items to connect the hoist and trolley to a single air inlet daptor for lubricator 1/2 SP Male daptor (for use with hoist only) daptor for exhaust hose - LL 200/250/500/1000 1/2 SP Female daptor LL 1250/2500/5000 (1 Hose nipple) daptor /2 Diameter hose max 10 PV * 1/2 Hose nipple 1/2 SP Male Nipple *30 m coil 1/2 Hose clamp Hose clamp /4 Diameter hose max 40 PV * 3/4 Hose nipple 1/2 SP Male Nipple /4 Hose clamp Hose clamp * 30 meter coil
12 :1 ommitted to sustainable productivity We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand a test of time. This is what we call Sustainable Productivity.
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