Updates and Corrections to Catalog Version 6.0

Transcription

1 Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service DCL SIS (Sales Information Service) Issued by: Date: Bosch Rexroth Corporation 16 East Third St., Buchanan, MI Product Bulletin Aluminum Structural Framing Updates and Corrections to Catalog Version 6.0 PBMGE0109 US Product additions and improvements to our aluminum structural framing system have created some significant changes to the current catalog. The following list reflects the updates and corrections that we have made to version 6.0 of the catalog. Please refer to the new pages attached in this product bulletin for the updated information and make a note of them in your catalog. A pdf of this update can also be downloaded from our web site at: and click on Manuals and Product Updates. These updates will be included with the next printing of Version 6.5 of the catalog which should be available early in 20. Please contact Bosch Rexroth if you require additional information or assistance. Section 2: Profiles Page 22: A new profile, 40x0 3SA, has been added and Technical Specifications have been updated for 40x40 2S, 40x40 2SA and 40x40 3S. Page 23: Technical Specifications for 45x90SL have been updated. Page 24: Technical Specifications for 45x90 2S and 45x90 3VS have been corrected. Page 26: New profiles, 15x120 and 15x10, have been added. Page 27: Technical Specifications have been added for 22.5x30F profile. Page 224: The new 40x0 3SA profile has been added. Page 229: Updates have been made to 50x50T package and single profile part numbers and lengths. Page 257: 15x120 and 15x10 specialty profiles have been added to the product offering. New Profiles We reserve the right to make technical changes at any time without notice. Page 1

2 Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service PBMGE0109 US (cont d) Section 3: Profile Connectors Page 317: 9.mm designline access hole covers now carry part number of Page 31: Torque specs have been added for the M16 connection screw and a NEW Tension Connector has been added to the page. Page 329: The part number for the 45x45 designline multiangle conn. kit, lockable is now Also, the description on part number is now, 45x60 multiangle connector kit. Page 332: The description on part number is now, 40mm adjustable angle gusset only. The part number has been changed to Page 333: 0 and 0 series Joining Plates are no longer available and references to them have been removed from the page. 6 Nm 15 Nm New Tension Connector Section 4: Fasteners Page 41: TNut Tightening Torque values have been reviewed and updated as required. Page 42: Stainless steel TNut Tightening Torque values have been reviewed and updated as required. Page 45: Tblock Tightening Torque values have been reviewed and updated as required. Page 46: Swivelin Tblock Tightening Torque values have been reviewed and updated as required. 2.5 Nm 2.5 Nm 5 Nm Nm 25 Nm Section 5: Door and Door Components Page 56: Fmax load rating has been added to BallBearing Carriage. Section 6: EcoSafe Guarding and Machine/Safety Enclosures Page 64: The 19mm Tbolt kit (# ) has been replaced with a 24mm Tbolt kit, part number Page 61: In the lower Frame Profile dimension drawing the Sx25 and Mx16 screws are now in the correct positions. Page 623: The formula in the Assembly Note has been corrected and made easier to follow. Section 7: Floor to Frame Elements Page 7: Under Caster Features, the third bullet point has been removed. Page 714: The Foundation Bracket dimension drawings are now shown in the correct orientation. We reserve the right to make technical changes at any time without notice. Page 2

3 Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service PBMGE0109 US (cont d) Section : EcoFlow Conveyor and Transport Components Page 7: The dimension (Pallet Width 5) in the Assembly Note has been corrected to Pallet Width+5. Page 12: The 24mm Forstner bit is no longer available and the item has been removed from the page. Also, the material for the roller ball is now galvanized steel. Section 11: Ergonomic Workplace Equipment Page 1129: Item A, Bottle Holder, now includes mounting hardware and carries a new part number of Page 113: The mm Tslot symbol has been removed from the Fixture Plate heading. While fixture plate uses mm Tnuts and Tbolts it is not compatible with other mm components such as cover strip. This is now noted in the 5th bullet point. Section 12: Accessories Page 124: Both Movable Swivel bracket kits have updated part numbers. Kit A is now part number , Kit B is Section 15: Tools Page 153: The mm Miter Drilling Jig part number has been corrected to Section 16: Engineering Data and Specifications Page 160: The US Equivalent material designation and material number has changed from 6063 T6 in the catalog to AW6063T66. Page 166: The three profiles at the bottom of the catalog page, (30x30, 40x40, 45x45 and related information) have been removed and replaced with the load carrying capacity data for Quick Connectors and Tension Connectors. Page 167: The load carrying capacity for the Radius Compensator has been added to the bottom of the Corner Cube data chart. Page 16: Some of the special characters on the bending deflection page printed improperly which made the formulas hard to follow. This has been corrected on the updated page. F max M max M max L We reserve the right to make technical changes at any time without notice. Page 3

4 2 2 Bosch Rexroth Corporation Aluminum Framing /09 Section 2: Profiles Technical Specifications 2 40x40 2S 40x40 2SA 40x40 3S 40x 40R 40x40 HR 40x0 40x0 3SA 40x0 4S 40x0 x0 40x x x45 Moment of inertia Ix[cm 4 ] (in 4 ) Iy[cm 4 ] (in 4 ).34 (0.24) 9.0 (0.21) 9.71 (0.233) 9.71 (0.233) 9.07 (0.21) 9.70 (0.233) 7.20 (0.175) 7.20 (0.175). (0.194) 7.60 (0.12) (1.522) (0.417) 67.1 (1.627) 1.99 (0.456) (1.564) (0.457) (2.319) (2.319) (4.77) (11.219) (0.264) (0.667) (0.7) (0.264) Section modulus Wx[cm 3 ] (in 3 ) Wy[cm 3 ] (in 3 ) 5.17 (0.315) 4.54 (0.277) 4.5 (0.295) 4.5 (0.295) 4.53 (0.276) 4.5 (0.235) 3.60 (0.219) 3.60 (0.219) 4.00 (0.243) 3.60 (0.219) (0.974) (1.034) (0.532) (0.50) (0.994) 9.91 (0.605) 24. (1.469) 24. (1.469) (2.075) (3.551) (0.51) 1.60 (1.137) 4.9 (0.29) 4.9 (0.29) Profile surface A[cm 2 ] (in 2 ) 5.96 (0.924) 5.36 (0.924) 5.79 (0.97) 5.00 (0.776) 5.50 (0.53) 9.90 (1.533).56 (1.637).39 (1.6) (2.3) (2.405) (3.10) 5.70 (0.4) Weight (Mass) m[kg/m] (lbs/ft) 1.61 (1.03) 1.61 (1.03) 1.56 (1.050) 1.30 (0.73) 1.50 (1.009) 2.70 (1.15) 2.5 (1.91) 2.0 (1.2) 4. (2.757) (2.24) (3.696) 1.50 (1.009) Tslot [mm] Page

5 Section 2: Profiles 2 Bosch Rexroth Corporation Aluminum Framing /09 50x50T 45x45R 45x45HR (0.204) (0.204) (0.306) (0.306) (0.760) (0.74) (0.364) (0.364) (0.4) (0.471) (0.69) (0.07) (0.264) (0.25) (0.270) (0.2) (1.023) (1.211) 45x60H 45x90SL 45x90 45x30ºR 45x45ºR 45x60ºR (0.305) (0.365) (0.306) (0.325) (1.070) (1.211) (0.322) (0.514) (0.319) (0.392) (1.17) (1.343) (0.274) (0.409) (0.270) (0.319) (1.054) (1.211) (0.94) (0.545) (0.757) (0.615) (1.705) (1.950) (1.967) (0.562) (1.9) (0.635) (1.736) (2.01) (1.761) (0.434) (0.994) (0.490) (1.401) (1.642) x45H (0.332) (0.332) (0.375) (0.375) (1.163) (1.345) 45x45 1S 45x45 2S 45x45 2SA 45x45 3S (0.22) (0.290) (0.317) (0.323) (0.915) (1.075) (0.277) (0.273) (0.311) (0.305) (0.99) (1.075) (0.23) (0.23) (0.317) (0.317) (0.915) (1.075) (0.23) (0.21) (0.317) (0.317) (0.915) (1.075)

6 2 4 Bosch Rexroth Corporation Aluminum Framing /09 Section 2: Profiles Technical Specifications 2 45x90 2S 45x90 3VS 45x90H 45x90 x90 45x10 H 45x270 H 50x50 50x0 50x150 60x60 60x60H 60x90H Moment of inertia Ix[cm 4 ] (in 4 ) Iy[cm 4 ] (in 4 ) (2.055) (2.093) (0.645) (0.605) (2.995) (0.77) (3.631) (3.631) (1.423) (95.207) (0.512) (1.376) (2.36) (0.512) (3.924) (1.019) (12.979) (0.779) (1.543) (0.779) (1.254) (1.254) (5.5).53 (2.127) Section modulus Wx[cm 3 ] (in 3 ) Wy[cm 3 ] (in 3 ) (2.32) (2.367) (0.365) (0.342) (1.690) (0.9) 29. (1.776) 29. (1.776) 5.19 (5.199) (1.554) (1.37) (0.524) (3.767).50 (0.524) (1.97) (1.040) (4.393) (1.56).0 (0.659).0 (0.659) (1.062) (1.062) (2.1) (1.01) Profile surface A[cm 2 ] (in 2 ) (1.6) 11.2 (1.32) (2.32) (3.255) (3.953) 61.0 (9.579) 9.30 (1.442) (2.66) (3.952) 9.60 (1.4) (2.230) (3.922) Weight (Mass) m[kg/m] (lbs/ft) 3.24 (0.022) 3.2 (2.154) 4.15 (2.791) 5.67 (3.) 6.90 (4.640) (11.231) 2.50 (1.61) 4.60 (3.092) 6.90 (4.641) 2.60 (1.749) 3.9 (2.616) 6.0 (4.573) Tslot [mm] Page

7 2 6 Bosch Rexroth Corporation Aluminum Framing /09 Section 2: Profiles Technical Specifications 2 0x0 0X200 11x20 15x x120 15x x x10 C30x45 30x30 WG30 30x45 WG30 30x30 WG40 30x45 WG40 Moment of inertia Ix[cm 4 ] (in 4 ) Iy[cm 4 ] (in 4 ) (7.639) (7.639) (51.442) 602. (14.520) 0.52 (0.012) 0.13 (0.002) 0.1 (0.019) 0.34 (0.00) 1.4 (2.650) 2.16 (0.052) (7.24) 3.14 (0.075) 7.11 (0.171) 2.91 (0.070) (13.961) 11.0 (0.24).33 (0.24) 5.60 (0.135) 2.57 (0.062) 3.01 (0.072) 7.00 (0.16) 4.25 (0.2) 2.4 (0.060) 6.9 (0.16) (0.070) (0.099) Section modulus Wx[cm 3 ] (in 3 ) Wy[cm 3 ] (in 3 ) (3.96) (3.96) (12.992) (7.36) 0.70 (0.043) 0.30 (0.01) 0.90 (0.055) 0.60 (0.037) 1.4 (11.224) 2.74 (0.167) n.a. n.a (0.193) 2.59 (0.15) (3.939).47 (0.639) 4.23 (0.25) 3.73 (0.22) 1.64 (0.0) 1.92 (0.11) 4.30 (0.262) 1.0 (0.1) (0.096) (0.265) 1.3 (0.112) 1.2 (0.111) Profile surface A[cm 2 ] (in 2 ) (4.637) (.377) 1.00 (0.155) 1.20 (0.16) 9.00 (1.395) (1.04) 4.60 (0.713) (3.34) 4.3 (0.679) 3.19 (0.494) 4.52 (0.701) (0.490) (0.696) Weight (Mass) m[kg/m] (lbs/ft). (5.449) (9.15) 0.30 (0.202) 0.30 (0.202) 2.43 (1.635) 3.14 (2.113) 1.30 (0.74) 5.0 (3.901) 1.23 (0.27) 0.6 (0.579) 1.22 (0.20) 0.5 (0.574) 1.21 (0.14) Tslot [mm] 6 6 Page * Specialty profile. Not designed for structural support.

8 Section 2: Profiles 2 Bosch Rexroth Corporation Aluminum Framing /09 * Specialty profile. Not designed for structural support. 22.5x30F EcoFlow Roller Profile (0.300) (0.257) (0.276) (0.276) (0.992) (1.143) (0.040) (0.071) (0.091) (0.121) (0.496) (0.579) x30 RP (0.) (0.26) (0.22) (0.942) n. a. n. a LF6S LF12S LF20S 26x90 (0.02) (0.141) (0.066) (0.10) (0.791) (1.143) (0.227) (1.24) (0.430) (1.196) (2.000) (2.354) (0.765) (2.594) (1.467) (2.204) (2.573) (3.026) (0.1) (1.636) (0.224) (0.927) (1.240) (1.40) x0 End (2.170) (0.232) (1.3) (0.392) (1.500) (1.755) * * 2.01 * x45T 15x30 45x45 RP 45x50 RP 45x75 SP2/B (0.213) (0.167) (0.195) (0.142) (0.693) (0.07) (0.231) (0.320) (0.233) (0.39) (0.37) (1.009) (0.365) (0.406) (0.325) (0.459) (1.070) (1.27) (1.19) (0.620) (0.741) (0.704) (1.612) (1.3) (0.060) (0.049) (0.312) x0 Center (2.134) (0.221) (1.090) (0.36) (1.50) (1.769)

9 0 (3.15) 2 24 Bosch Rexroth Corporation Aluminum Framing /09 Section 2: Profiles 40Series Profiles 2 40x0 3SA Ø 0 (3.15) Ideal for mediumduty to heavyduty applications such as machine frames and work benches. Has three mm Tslots Smooth on two sides NonMachined End Finish Options Part Number 40 (1.57) Profile 40x0 3SA pkg. of 12, 6000mm long Profile 40x0 3SA, single, 6000mm long Machined Options End Finish Part Number Profile 40x0 3SA /, specify length >50mm<6000mm / mm Please contact your distributor for other machining options. 40x0 4S Ideal for mediumduty to heavyduty applications such as machine frames and work benches. Has four mm Tslots Ø 0 (3.15) NonMachined End Finish Options Part Number 40 (1.57) Profile 40x0 4S pkg. of 12, 6000mm long Profile 40x0 4S, single, 6000mm long Machined Options End Finish Part Number Profile 40x0 4S /, specify length >30mm<6000mm Please contact your distributor for other machining options. 40x0x0 Y Ideal for mediumduty to heavyduty applications such as machine frames and work benches. Has eight mm Tslots / mm X 40 (1.57) Ø NonMachined End Finish Options Part Number Profile 40x0x0, pkg. of, 6000mm long Profile 40x0x0, single, 6000mm long Machined Options End Finish Part Number Profile 40x0x0, /, specify length >30mm<6000mm / mm Please contact your distributor for other machining options.

10 /09 Aluminum Framing Bosch Rexroth Corporation 2 29 Section 2: Profiles 45x45 3S 14.5 Ø 45 (1.772) Closed Tslot provides neat, finished appearance Has three mm Tslots (1.772) NonMachined End Finish Options Part Number Profile 45x45 3S, pkg. of 20, 5600mm long Profile 45x45 3S, single, 5600mm long Machined Options End Finish Part Number Profile 45x45 3S, /, specify length >30mm<5600mm / mm Profile 45x45 3S, M12/M12, specify length >1mm<5600mm / mm Please contact your distributor for other machining options. 50x50T (1.96) Fits over 45x45H, 45x45, 45x45 3S, and 45x45 2SA profiles to create a telescoping sleeve Locks in place with a Tblock and screw (sold separately, listed below) NonMachined End Finish Options Two 3mm slots accept 3mm thick panels Use to create sliding doors, telescoping legs, and other adjustable structures Part Number Profile 50x50T, pkg. of 6, 5600mm long Profile 50x50T, single, 5600mm long TBlock, M, one Buttonhead screw, DIN 9427 Mx Machined Options End Finish Part Number Profile 50x50T, /, specify length >30mm<5600mm / mm Please contact your distributor for other machining options.

11 /09 Aluminum Framing Bosch Rexroth Corporation 2 57 Section 2: Profiles Specialty Profiles 2 11x x x x x20 15x x (.77) Ideal for mounting lightweight components such as switch boxes, valves, and limit switches Use to construct economical, spacesaving safety guard door frames Has one mm Tslot 11 (.433) NonMachined End Finish Options Part Number Profile 11x20, pkg. of, 2000mm long Profile 11x20, single, 2000mm long Machined Options End Finish Part Number Profile 11x20, /, specify length >30mm<2000mm Profile 11x20, D11/, specify length >30mm<2000mm Profile 11x20, D11/D11, specify length >60mm<2000mm / mm / mm / mm Please contact your distributor for other machining options. 15x x x120 NonMachined End Finish Options Part Number Profile 15x120, pkg. of, 3000mm long Profile 15x120, single, 3000mm long Machined Options Part Number 120 Profile 15x120, /, specify length >50mm <3000mm / mm ø Please contact your distributor for other machining options. 15x10 NonMachined End Finish Options Part Number Profile 15x10, pkg. of 6, 5600mm long Profile 15x10, single, 5600mm long Machined Options Part Number Profile 15x10, /, specify length >50mm <5600mm / mm 15 Please contact your distributor for other machining options.

12 /09 Aluminum Framing Bosch Rexroth Corporation 3 17 Section 3: Profile Connectors M12 Connection Screws Access Hole Cover 9.5mm/9.mm Provides strong connection with high resistance to vibration Ø9.mm Access Hole 3 T50 Torx Head or mm Socket Head Available as Torx head or standard hex socket head Does not obstruct Tslot Machining Required: 9.mm access hole Center bore of profile tapped M12 M12 Screw Use M12 Tap on 12mm Center Bore Screw: zincplated industrial grade. steel M12 M12 Cover cap: black polyamide 6 Description Lot Size Part Number M12x30 connection screw, mm socket head M12x30 connection screw, T50 Torx head 9.5/9.mm access hole cover mm swivelin antirotation Tblock (optional) (see below for details) 9.mm access hole cover designline AntiRotation TBlock mm 11.7 mm Swivelin installation Prevents rotation at connection point Large surface area contact with profile s Tslot ensures solid grip Ideal for use with connection screws Screw: zincplated industrial grade. steel Description Lot Size Part Number mm swivelin antirotation Tblock mm swivelin antirotation Tblock GoTo boschrexrothus.com/framing to get these in stock items FAST from your local distributor

13 3 1 Bosch Rexroth Corporation Aluminum Framing /09 Section 3: Profile Connectors Other 90 RightAngle Connectors M16 Connection Screw 3 Connection using M16 connection screw WITHOUT bushing and washer 33 Ø26 Interlocking joint WITHOUT bushing and washer Ø Nm ±5% Connects profiles with 16mm center bore at right angles Tapped M16 Machining Required: See diagram at left Screw: zincplated industrial grade. steel Description Lot Size Part Number M16 connection screw M16x Tension Connector Provides fast assembly without profile machining 6 Nm 15 Nm Thead is easily positioned in the T slot, even on existing structures Clean appearance with easy setscrew installation 35 Diecast Steel 44 Description Lot Size Part Number SV Tension Connector, 30 series profiles SVL Tension Connector, 45 series profiles SV Tension Connector, 40H, 45H, 60H, series profiles

14 /09 Aluminum Framing Bosch Rexroth Corporation 3 29 Section 3: Profile Connectors 45mm and 60mm MultiAngle Connector Kit 12 C Create a sidetoside, endtoside, or endtoend connection Allows angle to be adjusted without loosening any screws or Tnuts, or can be pinned in place for a fixed connection Maximum torque loading Includes all fasteners, no machining required Joint components: diecast zinc, nickelplated 3 C A B MultiAngle Connector 45x45 45x60 60x45 60x60 Dimension in mm A B C max. in Nm Description Lot Size Part Number 45x45 multiangle connector kit designline x45 multiangle conn. kit, lockable designline x45 multiangle connector kit designline x60 multiangle connector kit designline x45 multiangle connector kit x60 multiangle connector kit x45 multiangle connector kit x60 multiangle connector kit Locking Handle 45mm Locking Handle 60mm Assembly Note F2 L 00 F3 f [mm] FxL 3 [Nm] x10 F1 F2 0 45x90 60x60 30x30 45x45 60x60 F1,000 N 15,000 N 20,000 N F2 600 N 1,000 N 1,0 N x60 45x x30 f[mm]

15 3 32 Bosch Rexroth Corporation Aluminum Framing /09 Section 3: Profile Connectors Joining Plates 3 Adjustable Angle Gusset Kits A mm Tnut M mm Tnut 3 2 Allows quick adjustment to any angle Connects anywhere along profile Tslots Optional Tslot alignment pins simplify positioning and assembly Available as gusset only or as a kit with mounting hardware Gusset: diecast zinc Mounting hardware: zincplated steel Alignment pins and adapters: black polyamide 6 Description Lot Size Part Number A 30mm adjustable angle gusset only B mm Tnut Adjustable Angle Gusset Size 40mm 45mm A A D B M mm Tnut C E Dimension in mm B C D E A 30mm adjustable angle gusset kit for designline A 30mm adjustable angle gusset kit for A 30mm adjustable angle gusset kit for designline A 30mm adjustable angle gusset kit for B 40mm adjustable angle gusset only B 40mm adjustable angle gusset kit for designline B 40mm adjustable angle gusset kit for B 45mm adjustable angle gusset only B 45mm adjustable angle gusset kit for designline B 45mm adjustable angle gusset kit for

16 /09 Aluminum Framing Bosch Rexroth Corporation 3 33 Section 3: Profile Connectors Fasten to the outside faces of the profiles, leaving the inner Tslots free for panels or accessories. Can be added to reinforce a structure after initial assembly Three different styles available in a variety of sizes 30, 45, and 90series: clear anodized 6063T6 aluminum Recommended fasteners (order below): 30series (mm Tslots): M6x12 BHCS DIN 9427 and M6 mm Tnut OR mm Tbolt fastening kit, L=23mm 45, and 90series (mm Tslots): Mx16 BHCS DIN 9427 and M mm Tnut OR mm Tbolt fastening kit, L=24mm 3 Fasteners for Joining Plates A B Use mm fasteners for attaching joining plates to 30series profiles Use mm fasteners for attaching joining plates to 45, and 90series profiles Use buttonhead cap screws and Tnuts to create a hightech, smooth riveted look, or use Tbolt kits for a more rugged look Zincplated steel C Description Lot Size Part Number A mm Tbolt fastening kit, L=23mm B M6x12 BHCS, DIN C mm M6 Tnut A mm Tbolt fastening kit, L=24mm B Mx16 BHCS, DIN C mm M Tnut

17 /09 Aluminum Framing Bosch Rexroth Corporation 4 1 Section 4: Fasteners Fasteners TNuts 6mm TNut mm TNut 4.5 M M 5.9 Installs anywhere along the profile s Tslot and rotates into position Ridges bite into profile to lock the Tnut into position, and provide ESD protection and resistance to vibration Large contact surface improves gripping strength Tapered neck simplifies assembly; Tnut is selfaligning in Tslot M4 & M5 threads have 2 ridges M6 & M threads have 4 ridges 32 & 32 have 2 ridges 1/4 & 5/16 have 4 ridges mm TNut 7.9 Zincplated. steel (except as noted below) M Helpful Hint Diecast nut gives maximum material thickness for more thread engagement. Tapered design is selfaligning and locks in Tslot. 9. Ridges bite through the anodized surface for the best possible ESD connection and vibration resistance. Tightening Lot Description Torque (± 5%) Size Part Number 6mm TNut M4 2.5 Nm mm TNuts M4 2.5 Nm M5 5 Nm M6 Nm M6, nickelplated Nm /4 x20 U.N.C. Nm U.N.C. Nm U.N.F. Nm mm TNuts M4 2.5 Nm M5 5 Nm M6 Nm M 25 Nm M, nickelplated 25 Nm /4 x20 U.N.C. Nm U.N.C. Nm U.N.F. Nm /16 x1 U.N.C. 25 Nm GoTo boschrexrothus.com/framing to get these in stock items FAST from your local distributor

18 4 2 Bosch Rexroth Corporation Aluminum Framing /09 Section 4: Fasteners Fasteners Stainless Steel TNuts 4 M Stainless Steel Tightening Lot Description Torque (± 5%) Size* Part Number 42 M 16.5 M mm TNut M4 2.5 Nm mm TNuts M4 2.5 Nm M5 5 Nm M6 Nm mm TNuts M4 2.5 Nm M5 5 Nm M6 Nm M 25 Nm * For smaller quantities, please contact your local distributor. Isolation Cap for mm TNut Insulated cover clips onto an mm TNut to create an insulated mm TNut Used to isolate grounded electrical devices, such as light fixtures or outlet strips, from sensitive ESD components on aluminum profile structures Easy snapon assembly Allows use of mm Tnuts in mm Tslots Black polyamide 6 Description Lot Size* Part Number Isolation cap for mm Tnut * For smaller quantities, please contact your local distributor.

19 /09 Aluminum Framing Bosch Rexroth Corporation 4 5 Section 4: Fasteners TBlocks and Springs 6mm TBlock 4 12 mm TBlock mm Spring mm Spring Slide into ends of Tslot Used to fasten heavy loads to Tslotted profiles; seventhread engagement for strong, secure mounting Large contact surface with inside of profile s Tslot provides secure fastening Can be easily repositioned in Tslot Spring can be used on any 6mm, mm, or heavy (Hseries) mm Tslot to hold Tblock in place while making vertical connections 4 16 mm TBlock.5 17 mm Spring 6mm: stainless steel mm and mm: zincplated steel Spring: spring steel Helpful Hint 21.5 To simplify installation, use a spring to hold the Tblock in position in the Tslot while making vertical connections. Tightening Lot Description Torque (± 5%) Size Part Number 6mm TBlocks M4 2.5 Nm M5 5 Nm Spring for 6mm Tblock mm TBlocks M4 2.5 Nm M5 5 Nm M6 Nm M 25 Nm Spring for mm Tblock mm TBlocks M5 5 Nm M6 Nm M 25 Nm Spring for mm Tblock GoTo boschrexrothus.com/framing to get these in stock items FAST from your local distributor

20 4 6 Bosch Rexroth Corporation Aluminum Framing /09 Section 4: Fasteners Fasteners SwivelIn TBlocks 6 4 A 6mm SwivelIn TBlock B mm SwivelIn TBlock mm 2hole SwivelIn TBlocks 6mm 2hole SwivelIn TBlocks mm SwivelIn Spring TBlock Can be inserted anywhere along the profile s Tslot, even after the structure has been built Used to fasten heavy loads to Tslotted profiles; seventhread engagement for strong, secure mounting Large contact surface with inside of profile s Tslot provides secure fastening Can be easily repositioned in Tslot The swivelin spring Tblock is similar to standard swivelin Tblocks, but adds an integrated spring to hold the Tblock in place while making vertical connections Tblock: Zincplated grade steel (except as noted below) Spring: spring steel C mm SwivelIn TBlock mm 2hole SwivelIn TBlocks mm SwivelIn Spring TBlock Tightening Lot Description Torque (± 5%) Size* Part Number A 6mm SwivelIn TBlocks M4 2.5 Nm x M4, stainless steel 2.5 Nm B mm SwivelIn TBlocks M5 5 Nm M6 Nm M 25 Nm M, stainless steel 25 Nm M5 with spring 5 Nm M6 with spring Nm M with spring 25 Nm x M5 5 Nm C mm SwivelIn TBlocks M6 Nm M 25 Nm M, stainless steel 25 Nm M5 with spring 5 Nm M6 with spring Nm M with spring 25 Nm x M5 5 Nm * For smaller quantities, please contact your local distributor. GoTo boschrexrothus.com/framing to get these in stock items FAST from your local distributor

21 5 6 Bosch Rexroth Corporation Aluminum Framing /09 Section 5: Doors and Door Components Roller Channel Profile C30x45 5 Roller Channel Profile C30x Has open mm channel along one side to hold slider bearing carriages Used to create overhead sliding doors Optional end stops (listed below) attach to profile ends with screws for secure hold Optional ballbearing carriages available (listed below) Roller channel profile: anodized aluminum End stop: black polyamide 6 BallBearing Carriage End Stop BallBearing Carriage 3 50 End Stop F MAX=1500 N (337 lbs. in) Description Lot Size Part Number Profile C30x45 roller channel, pkg. 20, 5600mm long Profile C30x45 roller channel, single, 5600mm long Ballbearing carriage End stop Machined Options End Finish Part Number Profile C30x45 roller channel, /, specify length >0mm<5600mm / mm Contact your distributor for other machining options.

22 6 4 Bosch Rexroth Corporation Aluminum Framing /09 Section 6: EcoSafe Guarding and Machine/Safety Enclosures Support Post Assemblies Support Posts Used for perimeter type guards Two styles available: 45x45 for standard applications, and 45x90 for heavyduty applications 6 H* 17.5 H 15** Can be used to support EcoSafe panels or panels made using standard 30 and 45series profiles Includes footplate and end cap 45x45 support with 45x45 profile 120x120x1 footplate 45x90 support with 45x90 profile 150x150x120 footplate F Technical Data D F 00 Qty. Description Req d Part Number 45x45 Support Post (includes the following) 45x45 profile, square cut to length / mm** 45x45 end cap Footplate 120x120x mm Tbolt kit S12x30 connection screw x90 Support Post (includes the following) 45x90 profile, square cut to length / mm** 45x90 end cap Footplate 150x150x mm Tbolt kit S12x30 connection screw * specify height (H) >450mm<2300mm ** specify height (H15) >450mm<2300mm Assembly Note F [N] D [mm] Use the lateral alignment marks on the footplate to achieve precise spacing for EcoSafe support posts.

23 6 1 Bosch Rexroth Corporation Aluminum Framing /09 Section 6: EcoSafe Guarding and Machine/Safety Enclosures Other Guarding Components Frame Profile (22.5x30F) Stepped slot to hold panels 1.5mm, 3mm, or 5mm thick Economical means for building material trays and shelves End caps and joining connectors available separately Has one mm Tslot Frame profile: anodized aluminum End cap: black polyamide 12 (conductive) Joining connector: black polyamide S x 25 M x NonMachined End Finish Options Lot Size* Part Number Profile 22.5x30F, pkg. of 20, 5600mm long Profile 22.5x30F, single, 5600mm long Corner connector with hardware End cap * For smaller quantities, please contact your local distributor. Machined Options End Finish Part Number Profile 22.5x30F, /, specify length >30mm<5600mm / mm Please contact your distributor for other machining options.

24 /09 Aluminum Framing Bosch Rexroth Corporation 6 23 Section 6: EcoSafe Guarding and Machine/Safety Enclosures HeavyDuty mm and mm Clamp Profiles mm Clamp Profiles DIN 912 M4x mm Clamp Profiles 1S 2S S 19 2S Allow easy installation of panels, grilles and panes to standard profile frames Use for surface mounting thin panels to profiles with or mm Tslots Locking screws provide strong, secure connection Anodized aluminum Machining Required: Throughholes in frame profile for locking screws (see Assembly Note below) 6 DIN 912 M6x mm to mm 45x45 and mm Clamp Profile 2S shown a W a L Assembly Note a = L (n x W) 2 For optimum hole spacing in the frame profile, use the formula above to calculate (a) the distance between the profile edge and the end holes NOTE: n = The number of screw holes W = Space between holes a = Dimension from hole to end profile must be 50mm L = Length of profile Description Part Number mm Clamp Profile 1S, single, 3000mm long mm Clamp Profile 1S, Pkg., 3000mm long mm Clamp Profile 1S, Single, /, Specify length >30mm<3000mm / mm mm Clamp Profile 2S, single, 3000mm long mm Clamp Profile 2S, Pkg., 3000mm long mm Clamp Profile 2S, Single, /, Specify length >30mm<3000mm / mm mm Clamp Profile 1S, single, 3000mm long mm Clamp Profile 1S, Pkg., 3000mm long mm Clamp Profile 1S, Single, /, Specify length >30mm<3000mm / mm mm Clamp Profile 2S, single, 3000mm long mm Clamp Profile 2S, Pkg., 3000mm long mm Clamp Profile 2S, Single, /, Specify length >30mm<3000mm / mm

25 7 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 7: Floor to Frame Elements 7 Casters HeavyDuty Casters Locking ISO 4762 M12x30 35 Nm 40 1 NonLocking /125 /15 /15 Trestle Suitable for tool carts and small machines that must be transported from one area to another Available in locking or nonlocking versions Four types are available: 1 Conductive for ESD applications 2 Chemicalresistant, reinforced wheels (resistant to petroleum and alcohol based solvents) 3 Floorprotective to prevent marring of floor surfaces 4 Solid core abrasionresistant, which are suitable for ESD and clean room applications Types 1, 3 and 4 are available with 0mm or 125mm diameter wheels Type 2 is available with 125mm diameter wheels only 0/ /125 /15 Types 1 and 4: solid rubber with thread pickup protection Type 2: polyamide reinforced Type 3: solid rubber on polyamide rim Caster Type Max. Load in N (lbs.) 0mm wheel 125mm wheel 600 (135) 00 (225) N/A 00 (225) 600 (135) 00 (10) (225) Description Lot Size Part Number 1 Locking heavyduty caster, 0mm, conductive Nonlocking heavyduty caster, 0mm, conductive Locking heavyduty caster, 125mm, conductive Nonlocking heavyduty caster, 125mm, conductive Locking heavyduty caster, 125mm, chemicalresistant Nonlocking heavyduty caster, 125mm, chemicalresistant Locking heavyduty caster, 0mm, floorprotective Nonlocking heavyduty caster, 0mm, floorprotective Locking heavyduty caster, 125mm, floorprotective Nonlocking heavyduty caster, 125mm, floorprotective Locking heavyduty caster, 125mm, solid core abrasion resistant Nonlocking heavyduty caster, 125mm, solid core abrasion resistant Heavyduty Trestle caster, 0mm, solid core abrasion resistant Heavyduty Trestle caster, 125mm, solid core abrasion resistant

26 714 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 7: Floor to Frame Elements Foundation Brackets Order Ømm Anchor Bolt Separately Used to fasten structural profiles to floors, decks, or shipping skids Does not interfere with leveling feet Available in 160mm or 2mm lengths Available with mounting hardware (two 14mm Tbolt fastening kits), or as foundation bracket only Anchor bolt must be ordered separately Zincplated sheet steel Order Ømm Anchor Bolt Separately Description Lot Size Part Number 160mm foundation bracket and mounting hardware 2mm foundation bracket and mounting hardware 160mm foundation bracket only mm foundation bracket only mm anchor bolt, L=76mm GoTo boschrexrothus.com/framing to get these in stock items FAST from your local distributor

27 /0 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 7 Section : EcoFlow Conveyor and Transport Components EcoFlow Track Rollers PLASTIC STEEL FORCE 150N FORCE 500N Roller Width Ø Snap easily into roller support Allow smooth movement of pallets along the conveyor line Three standard widths Available in ESD or standard versions Fit into Ushaped notch on roller support; guide profile locks them into place Standard versions are durable plastic; ESD rollers made of steel Standard roller: plastic ESD roller: steel Track Rollers Roller Width Ø Description Lot Size Part Number Plastic track roller, 225mm wide Plastic track roller, 325mm wide Plastic track roller, 425mm wide Plastic track roller, 525mm wide Steel track roller, 225mm wide Steel track roller, 325mm wide Steel track roller, 425mm wide Steel track roller, 525mm wide Assembly Note Ø Roller Width 5 Roller Width Roller width 225mm 325mm 425mm 525mm For pallet width 300mm 400mm 500mm 600mm Pallet Width + 5 F Pallet Width 73

28 12 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section : EcoFlow Conveyor and Transport Components EcoFlow Manual Conveyors EcoFlow Roller Transfer Kit and EcoFlow Corner Tabletop Construct a roller curve to connect two straight sections Corner Tabletop Allows smooth pallet flow while maintaining leading edge orientation 2 (ESD) 3 (STD) Roller Transfer Kit 95 Kit includes inner and outer pallet guides, 20 Roller Balls, an installation template, and all necessary hardware for installation on an EcoFlow Corner Tabletop (sold separately, see below) Can be used to construct roller curves for all three standard pallet sizes Corner Tabletops available in economy and ESD versions 555 b + 5 Use of EcoFlow pallet corners is recommended on all pallets 45 Description Lot Size Part Number EcoFlow roller transfer kit EcoFlow corner tabletop, economy EcoFlow corner tabletop, ESD Roller balls: stainless steel ball with galvanized steel case Guides: steel Tabletops: hardcoated chipboard EcoFlow Roller Ball F max = 500N Ø Construct custom roller curves or roller transfer tables Ensure smooth pallet movement Replace worn or damaged rollers in EcoFlow Roller Transfer Kits Easy installation; for proper installation use a 24mm Forstner bit to prepare a hole in the tabletop Stainless steel ball with galvanized steel case Description Lot Size Part Number EcoFlow roller ball

29 /0 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp Section 11: Ergonomic Workplace Equipment Bottle Holder, Cup Holder, and Cloth Holder A Cup holders, bottle holders, and cloth holders keep these items off the worktable surface and help prevent spills and clutter. A Bottle Holder: Holds round and square beverage bottles and drink boxes Made of light gray plasticcoated wire, includes mounting hardware B B Cup Holder: Holds most standard mugs and cups; notches in sides accommodate handle Made of durable black plastic Requires M5 TNut and screw for installation (not included) C C Cloth Holder: Two flexible tabs allow easy insertion and removal of rags and towels Made of durable black plastic Simple twistin mounting Description Lot Size Part Number A Bottle holder B Cup holder C Cloth holder Design Engineering Tip Alternative Applications Rexroth aluminum framing accessories are typically designed for specific applications. However, our customers constantly find new ways to use them. For example, our monitor arms work as excellent tool holders in a lean work cell. They are perfect for flexible positioning making any work cell more ergonomic.

30 113 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 11: Ergonomic Workplace Equipment Fixture Plate Components END PROFILE Creates a surface with many evenly spaced Tslots to easily mount and relocate assembly fixtures and prototype components Two 0mm wide interlocking profiles allow you to create a fixture plate as large as needed by combining end and center profiles Alignment inserts help maintain proper alignment during assembly Ends can be tied together using 30x30 profile and selftapping screws (sold separately) Tslots use mm hardware however, cover strip is not compatible with fixture plate Machining required: 7.mm access holes in 30x30 profile, spaced every 50mm, starting 25mm from one end 7.3 Description Lot Size Part Number 11 CENTER PROFILE x0 end fixture plate profile, 3300mm long x0 center fixture plate profile, 3300mm long Alignment insert, 44mm long End fixture plate / Center fixture plate / Center Profile Alignment Insert End Profile 30x30 Ø S x 25 Selftapping Connection Screw Section 3 30 x 30 End Cap Section 9

31 124 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 12: Accessories Accessories Swivel Bracket Kits R R Ideal for attaching shelves, fixtures, etc. that can be positioned at variable angles and locked in place Allows up to 10 range of motion Can handle moments (FxL) up to m max =40Nm Select swivel bracket kit by Tslot size of movable profile and fixed profile Include bracket, locking lever, all necessary mounting hardware, and instruction sheet Swivel bracket: galvanized steel Locking lever handle: black polyamide Spindle: pressure diecast zinc Hardware: zincplated steel Threaded stem: galvanized steel class 5. Movable Fixed 12 Description P1 P2 Lot Size Part Number Movable Swivel bracket kit A Movable Swivel bracket kit B A +1x +2x ISO x ISO 4762 M6x12 M6x16 ISO 4762 DIN 125 DIN 125 Mx12 Mx12 A6.4 A6.4 B +1x +2x ISO x ISO 4762 M6x12 M6x16 ISO 4762 DIN 125 DIN 125 Mx16 Mx16 A6.4 A6.4

32 /0 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 153 Section 15: Tools mm Miter Drilling Jig Provides proper end spacing when drilling 17mm holes in mm Tslotted profiles with a 45 end miter Typically used when preparing profiles for use with endtoend and endtoside variable angle connectors Builtin lock/release lever simplifies use 1 1 Ø17 Description Lot Size Part Number mm miter drilling jig mm Drill and Boring Jig Builtin lock/release knob simplifies use For use with profiles with 6mm Tslots, including 20x20, 20x40, etc. Two versions are available: Positions 5.mm access holes for Torx head connection screws and mm holes for 20 series quick connectors Ø5. Ø5. Ø.0 Description Lot Size Part Number Drill and boring jig for 5.mm holes

33 160 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 16: Engineering Data and Specifications Technical Data for Profiles Metric U.S. Equivalent Material designation according to DIN (ISO) for Bosch profiles AlMgSi 0.5 F25 AW6063T66 Material number according to DIN (ISO) AW6063T66 Tensile strength (expected) R m = 250 N/mm 2 (36,000 lb./in. 2 ) 0.2% proof stress (expected) R p0,2 = 200 N/mm 2 (29,000 lb./in 2 ) Elongation at rupture A 5 or A A 5 = % A = % Modulus of elasticity E E = 70,000 N/mm 2 (x 6 lb./in 2 ) Brinell hardness Coefficient of linear expansion 75 HB α ( C) = 21. x 6 1/K α ( F) = 12.1 x 6 in/in/ F α ( C) = 23.4 x 6 1/K α ( F) = 13.0 x 6 in/in/ F Poisson s ratio µ = 0.34 Anodizing process layer thickness layer hardness E6/EV112µm 300HV R204(.0003 in300hv) 16

34 166 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 16: Engineering Data and Specifications Load carrying capacities of profile connectors F max M max M max Bolt Connector Ø11 (L = 30 mm) Ø17 (L = 40 mm) Ø17 (L = 45 mm) Ø17 (L = 50 mm) Ø17 (L = 60 mm) Ø17 (L = 0 mm) Ø17 (L = 90 mm) Ø17 (L = 0 mm) ( ±5%) 6 Nm (53 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) N (lbs) 2500 (562) 4000 (99) 4000 (99) 4000 (99) 4000 (99) 5000 (1124) 5000 (1124) 5000 (1124) Nm (lbin) 60 (531) 10 (1593) 10 (1593) 200 (1770) 200 (1770) 00 (700) 00 (700) 00 (50) Nm (lbin) 20 (177) 40 (354) 60 (531) 65 (575) 0 (70) 170 (1505) 200 (1770) 40 (424) Bolt Connector Ø11 (L = 11 mm) 7 Nm (62 lbin) 500 (112) 50 (443) 7 (62) Ø17 (L = 15 mm) 12 Nm (6 lbin) 500 (112) 50 (443) (9) Bolt Connector Ø2 (L = 19.5 mm) 25 Nm (221 lbin) 500 (112) 50 (443) Insideto Outside Gusset mm 12 Nm (6 lbin) 2200 (495) 50 (443) mm 15 Nm (133 lbin) 200 (629) 0 (6) Insideto Inside Gusset 6 mm 3 Nm (26 lbin) 6 6 mm 12 Nm (6 lbin) 600 (135) 2500 (562) (9) 50 (443) mm 15 Nm (133 lbin) 3000 (674) 0 (6) Connection Screw S6 x 16 mm S x 25 mm Nm ( lbin) 25 Nm (221 lbin) (112) 00 (10) (71) 43 (31) S12 x 30 mm 35 Nm (3 lbin) 1300 (292) 0 (70) M12 x 30 mm 35 Nm (3 lbin) 3000 (674) 0 (70) 16 Quick Connector Tension Connector mm Tbolt Ø11 Barrel mm Tbolt Ø11 Barrel mm Tbolt Ø17 Barrel SV 30 series profiles SVL 45 series profiles SV 40H series profiles 45H series profiles 60H series profiles 12 Nm (6 lbin) 12 Nm (6 lbin) 25 Nm (221 lbin) 6 Nm (53 lbin) 15 Nm (133 lbin) 15 Nm (133 lbin) 15 Nm (133 lbin) 15 Nm (133 lbin) 500 (112) 40 (354) 2000 (450) 70 (619) 4000 (99) 140 (1239) 00 (224) 35 (311) 3500 (76) 1 (975) 3500 (76) 1 (975) 3500 (76) 1 (975) 3500 (76) 195 (172) 15 (133) 30 (266) 30 (266) 30 (266) 60 (531)

35 /0 Aluminum Framing Linear Motion and Assembly Technologies Bosch Rexroth Corp. 167 Section 16: Engineering Data and Specifications Load carrying capacities of profile connectors Mmax Mmax 2 Corner Cube 20/2S 6 mm (±5%) Nm ( lbin) 6 Nm (lbin) 1 (159) Nm (lbin) Mmax 2 Corner Cube 20/3S 6 mm Nm ( lbin) 6 23 (204) Corner Cube 30/2S mm 25 Nm (221 lbin) 0 (709) Corner Cube 30/3S mm 25 Nm (221 lbin) 5 (753) Corner Cube 40/2S mm 35 Nm (3 lbin) 60 (532) Corner Cube 40/3S mm 35 Nm (3 lbin) 70 (620) Corner Cube 45/2S mm 35 Nm (3 lbin) 45 x x 45H 150 (1329) 200 (1772) Corner Cube 45/3S mm 35 Nm (3 lbin) 45 x x 45H 170 (1506) 240 (2126) Corner Cube 50/2S mm 35 Nm (3 lbin) 120 (63) Corner Cube 50/3S mm 35 Nm (3 lbin) 140 (1240) Radius Compensator 30x30 40x40 45x45 S Quick Connector M12, S12 Quick Connector M12, S12 Quick Connector These values were determined under static conditions and are guide values only. Allow appropriate safety margins during planning! 25 Nm (221 lbin) 30 Nm (3 lbin) 35 Nm (3 lbin) * Load Ratings when Radius Compensator is used with indicated connector 12 Nm (6 lbin) 22 Nm (221 lbin) 25 Nm (221 lbin) * * * 600 (135) 600 (135) 37 (327) 37 (327) 2 (24) 2 (24) 00 (224) 47 (416) 55 (47) 00 (224) 47 (416) 55 (47) 1200 (270) 53 (469) 59 (522) 1200 (270) 53 (469) 59 (522) 16

36 16 Bosch Rexroth Corp. Linear Motion and Assembly Technologies Aluminum Framing /0 Section 16: Engineering Data and Specifications Bending Deflection for Aluminum Profiles Metric U.S. Equivalent Profile bending deflection for static load case from force F. f = F x L 3 f = FL 3 mm 3E x I x 4 in 3E I f = F x L 3 f = FL 3 mm 4E x I x 4 in 4E I f = F x L 3 f = FL 3 mm 192E x I x 4 in 192E I Profile bending deflection from the profile s own weight f = F x L 3 f = FL 3 mm E x I x 4 in E I f = 5 x F x L 3 f = 5FL 3 mm 34E x I x 4 in 34E I f = F x L 3 f = FL 3 mm 34E x I x 4 in 34E I Determination of maximum occurring bending stress σ = mm σ = mm F x L W X 3 F x L 4W X 3 σ = FL in in W σ = FL 4W σ = mm F x L W X 3 σ max < 200 N/mm 2 σ = FL in W σmax = maximum allowable bending stress = 2,000 lb/in 2 16 E = modulus of elasticity = 70,000 N/mm 2 (Young s modulus = x 6 lb /in ) 2 L F F F f f Force = F [N](lb) Amount of Deflection = f [mm](in) Length of Profile = L [mm](in) Inertia = I [cm 4 ](in 4 ) Section Modulus = W [cm 3 ](in 3 ) f