Contents CONTENTS. Trimod Besta level switches in Besta float chambers. The perfect combination
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- Coral Hubbard
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1 FLOAT CHAMBERS
2 2
3 3 CONTENTS Contents The perfect combination Trimod Besta level switches in Besta float chambers 4 Standard chambers for low cost applications Standard chambers PN 25 with process connections acc. to DIN with process connections acc. to ANSI cl. 150 with process connections acc. to ANSI cl Industrial chambers for high pressure applications Industrial chambers acc. to DIN and ANSI Industrial chambers DIN PN 40 Industrial chambers DIN PN 63 Industrial chambers ANSI cl. 150 Industrial chambers ANSI cl. 300 Industrial chambers ANSI cl. 400/ Options Taylor made float chambers 15 Operating pressure Pressure-temperature-diagram 16 Quality Tests and reports 17 Experts rely on Besta Approvals 18 Specification sheet Float chamber specification sheet 19
4 4 THE PERFECT COMBINATION The perfect combination: Trimod Besta level switches in Besta float chambers Wherever it is not possible or desirable to install level switches directly onto a vessel, horizontal Trimod Besta level switches can be mounted externally in a float chamber. This type of installation allows functional checks an servicing to be carried out without interrupting operation, provided that isolation and drain valves are included in the process connections. Please find the Trimod Besta level switches fully described in the Trimod Besta level switch catalogue. If you need a copy please call us. Table 1 The 2 Groups of float chambers Standard chambers PN 25 In various steel qualities and configurations with process connection acc. to DIN or ANSI. For use with the Trimod Besta level switches from the standard range with: Square flange type: 01 or Round flange type: 011 See pages 5 to 8 Industrial chambers up to PN 315 acc. to DIN or cl acc. to ANSI In various steel qualities and configurations with switchand process connections acc. to DIN or ANSI. For use with the Trimod Besta level switches from the industrial range with DIN-flanges DN 65 or ANSI-flanges DN 3. See pages 9 to 14
5 5 STANDARD CHAMBERS Low cost standard chambers Besta standard chambers are designed for applications up to PN 25 acc. to DIN. The wide choice of materials permits operation with corrosive liquids at process temperatures of -200 C up to +400 C. The use of Besta standard chambers provides the most economical chamber option. Table 2 Suitable Trimod Besta level switches For correct clearance, only the standard range float modules listed in the table opposite can be used with standard chambers. Description of the float modules: see Trimod Besta level switch catalogue. Type of float modules Trimod Besta level switches Standard range Besta standard chamber Table 3 Standard chambers PN 25 A B C D E F G H Configurations Process connection Materials Flange facing - of process connection - of switch connection Level switch gaskets - standard - Hi/Low temp. Options acc. to figure A to H DN 25, 50 acc. to DIN DN 1, 2 acc. to ANSI Creep resistant steel steel (304 equiv.) Mo steel (316 equiv.) fig. A: butt welding fig. B to H: DIN or ANSI flat seal face Garlock Blue Gard 3000 Graphite gaskets see page 15
6 6 STANDARD CHAMBERS Table 4 Standard chambers PN 25, process connections DN acc. to DIN Figure Type Material DN A B C D E F G S020-1A S021-1A S024-1A S025-1A S020-4A S021-4A S024-4A S025-4A S020-1CB S021-1CB S024-1CB S025-1CB S020-4CB S021-4CB S024-4CB S025-4CB S020-1CC S021-1CC S024-1CC S025-1CC S020-4CC S021-4CC S024-4CC S025-4CC S020-1CD S021-1CD S024-1CD S025-1CD S020-4CD S021-4CD S024-4CD S025-4CD S020-1CE S021-1CE S024-1CE S025-1CE S020-4CE S021-4CE S024-4CE S025-4CE S020-1CF S021-1CF S024-1CF S025-1CF S020-4CF S021-4CF S024-4CF S025-4CF S020-1CG S021-1CG S024-1CG S025-1CG S020-4CG S021-4CG S024-4CG S025-4CG Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Dimensions a b c d e f g H S020-1CH S021-1CH S024-1CH S025-1CH S020-4CH S021-4CH S024-4CH S025-4CH Mo Mo
7 7 STANDARD CHAMBERS Table 5 Standard chambers PN 25, process connections DN acc. to ANSI cl. 150 Figure Type Material DN A S110-1A S114-1A S115-1A Mo Dimensions a b c d e f g S110-4A S114-4A S115-4A Mo B S110-1RB S114-1RB S115-1RB S110-4RB S114-4RB S115-4RB Mo Mo C S110-1RC S114-1RC S115-1RC Mo S110-4RC S114-4RC S115-4RC Mo D S110-1RD S114-1RD S115-1RD Mo S110-4RD S114-4RD S115-4RD Mo E S110-1RE S114-1RE S115-1RE Mo S110-4RE S114-4RE S115-4RE Mo F S110-1RF S114-1RF S115-1RF Mo S110-4RF S114-4RF S115-4RF Mo G S110-1RG S114-1RG S115-1RG Mo S110-4RG S114-4RG S115-4RG Mo H S110-1RH S114-1RH S115-1RH Mo S110-4RH S114-4RH S115-4RH Mo
8 8 STANDARD CHAMBERS Table 6 Standard chambers PN 25, process connections DN acc. to ANSI cl. 300 Figure Type Material DN A S120-1A S124-1A S125-1A Mo Dimensions a b c d e f g S120-4A S124-4A S125-4A Mo B S120-1RB S124-1RB S125-1RB Mo S120-4RB S124-4RB S125-4RB Mo C S120-1RC S124-1RC S125-1RC Mo S120-4RC S124-4RC S125-4RC Mo D S120-1RD S124-1RD S125-1RD Mo S120-4RD S124-4RD S125-4RD Mo E S120-1RE S124-1RE S125-1RE Mo S120-4RE S124-4RE S125-4RE Mo F S120-1RF S124-1RF S125-1RF Mo S120-4RF S124-4RF S125-4RF Mo G S120-1RG S124-1RG S125-1RG Mo S120-4RG S124-4RG S125-4RG Mo H S120-1RH S124-1RH S125-1RH Mo S120-4RH S124-4RH S125-4RH Mo
9 9 INDUSTRIAL CHAMBERS Industrial chambers for high pressure applications Besta industrial chambers with switch- and process connections acc. to DIN or ANSI are designed for medium to high pressure applications. Pressure range: up to PN 315 acc. to DIN and up to cl acc. to ANSI. Temperature range: -200 C to +400 C. On pages 10 to 14 you will find the industrial chambers up to PN 63 and cl For applications with higher nominal pressures please ask for specific documentations. Typical applications for industrial chambers are: power stations, chemical and petrochemical plants as well as plant construction. Table 7 Suitable Trimod Besta level switches For correct clearance, only the industrial range float modules listed in the table opposite can be used with industrial chambers. Description of the float modules: see Trimod Besta level switch catalogue. Type of float modules 01 76* * * Not suitable for chambers PN * Trimod Besta level switches Industrial range Besta industrial chamber Table 8 Industrial chambers DIN PN 40, 63 and ANSI cl. 150 to 600 A E B F C G D H Configurations Process connection Materials Flange facing - of process connection - of switch connection acc. to figure A to H DN 25, 50 acc. to DIN DN 1, 2 acc. to ANSI Creep resistant steel steel (304 equiv.) Mo steel (316 equiv.) fig. A: butt welding fig. B to H: flange face acc. to DIN or ANSI flange face acc. to DIN or ANSI Level switch gaskets - Standard - Special applications - Ring joint gasket AFM 34 ME REINZ Chemotherm SPE Carbon or stainless steel Options see page 15
10 10 INDUSTRIAL CHAMBERS Table 9 Industrial chambers PN 40, process connection DN acc. to DIN / switch connection flange: DN 65 Figure Type Material DN A B C D E H F G I020-1C1A I021-1C1A I024-1C1A I025-1C1A I020-1C4A I021-1C4A I024-1C4A I025-1C4A I020-1C1CB I021-1C1CB I024-1C1CB I025-1C1CB I020-1C4CB I021-1C4CB I024-1C4CB I025-1C4CB I020-1C1CC I021-1C1CC I024-1C1CC I025-1C1CC I020-1C4CC I021-1C4CC I024-1C4CC I025-1C4CC I020-1C1CD I021-1C1CD I024-1C1CD I025-1C1CD I020-1C4CD I021-1C4CD I024-1C4CD I025-1C4CD I020-1C1CE I021-1C1CE I024-1C1CE I025-1C1CE I020-1C4CE I021-1C4CE I024-1C4CE I025-1C4CE I020-1C1CF I021-1C1CF I024-1C1CF I025-1C1CF I020-1C4CF I021-1C4CF I024-1C4CF I025-1C4CF I020-1C1CG I021-1C1CG I024-1C1CG I025-1C1CG I020-1C4CG I021-1C4CG I024-1C4CG I025-1C4CG I020-1C1CH I021-1C1CH I024-1C1CH I025-1C1CH I020-1C4CH I021-1C4CH I024-1C4CH I025-1C4CH Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Dimensions a b c d e f g
11 11 INDUSTRIAL CHAMBERS Table 10 Industrial chambers PN 63, process connection DN acc. to DIN / switch connection flange: DN 65 Figure Type Material DN A B C D G E F H I030-1E1A I031-1E1A I034-1E1A I035-1E1A I030-1E4A I031-1E4A I034-1E4A I035-1E4A I030-1E1EB I031-1E1EB I034-1E1EB I035-1E1EB I030-1E4EB I031-1E4EB I034-1E4EB I035-1E4EB I030-1E1EC I031-1E1EC I034-1E1EC I035-1E1EC I030-1E4EC I031-1E4EC I034-1E4EC I035-1E4EC I030-1E1ED I031-1E1ED I034-1E1ED I035-1E1ED I030-1E4ED I031-1E4ED I034-1E4ED I035-1E4ED I030-1E1EE I031-1E1EE I034-1E1EE I035-1E1EE I030-1E4EE I031-1E4EE I034-1E4EE I035-1E4EE I030-1E1EF I031-1E1EF I034-1E1EF I035-1E1EF I030-1E4EF I031-1E4EF I034-1E4EF I035-1E4EF I030-1E1EG I031-1E1EG I034-1E1EG I035-1E1EG I030-1E4EG I031-1E4EG I034-1E4EG I035-1E4EG I030-1E1EH I031-1E1EH I034-1E1EH I035-1E1EH I030-1E4EH I031-1E4EH I034-1E4EH I035-1E4EH Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Mo Dimensions a b c d e f g
12 12 INDUSTRIAL CHAMBERS Table 11 Industrial chambers PN cl. 150, process connection DN acc. to ANSI / switch connection flange DN 3 Figure Type Material DN A I110-1R1A I114-1R1A I115-1R1A Mo Dimensions a b c d e f g I110-1R4A I114-1R4A I115-1R4A Mo B I110-1R1RB I114-1R1RB I115-1R1RB Mo I110-1R4RB I114-1R4RB I115-1R4RB Mo C I110-1R1RC I114-1R1RC I115-1R1RC Mo I110-1R4RC I114-1R4RC I115-1R4RC Mo D I110-1R1RD I114-1R1RD I115-1R1RD Mo I110-1R4RD I114-1R4RD I115-1R4RD Mo E I110-1R1RE I114-1R1RE I115-1R1RE Mo I110-1R4RE I114-1R4RE I115-1R4RE Mo F I110-1R1RF I114-1R1RF I115-1R1RF Mo I110-1R4RF I114-1R4RF I115-1R4RF Mo G I110-1R1RG I114-1R1RG I115-1R1RG Mo I110-1R4RG I114-1R4RG I115-1R4RG Mo H I110-1R1RH I114-1R1RH I115-1R1RH Mo I110-1R4RH I114-1R4RH I115-1R4RH Mo
13 13 INDUSTRIAL CHAMBERS Table 12 Industrial chambers PN cl. 300, process connection DN acc. to ANSI / switch connection flange DN 3 Figure Type Material DN A I120-1R1A I124-1R1A I125-1R1A Mo Dimensions a b c d e f g I120-1R4A I124-1R4A I125-1R4A Mo B I120-1R1RB I124-1R1RB I125-1R1RB Mo I120-1R4RB I124-1R4RB I125-1R4RB Mo C I120-1R1RC I124-1R1RC I125-1R1RC Mo I120-1R4RC I124-1R4RC I125-1R4RC Mo D I120-1R1RD I124-1R1RD I125-1R1RD Mo I120-1R4RD I124-1R4RD I125-1R4RD Mo E I120-1R1RE I124-1R1RE I125-1R1RE Mo I120-1R4RE I124-1R4RE I125-1R4RE Mo F I120-1R1RF I124-1R1RF I125-1R1RF Mo I120-1R4RF I124-1R4RF I125-1R4RF Mo G I120-1R1RG I124-1R1RG I125-1R1RG Mo I120-1R4RG I124-1R4RG I125-1R4RG Mo H I120-1R1RH I124-1R1RH I125-1R1RH I120-1R4RH I124-1R4RH I125-1R4RH Mo Mo
14 14 INDUSTRIAL CHAMBERS Table 13 Industrial chambers PN cl. 400/600, process connection DN acc. to ANSI / switch connection flange DN 3 Figure Type Material DN A I140-1R1A I144-1R1A I145-1R1A Mo Dimensions a b c d e f g I140-1R4A I144-1R4A I145-1R4A Mo B I140-1R1RB I144-1R1RB I145-1R1RB Mo I140-1R4RB I144-1R4RB I145-1R4RB Mo C I140-1R1RC I144-1R1RC I145-1R1RC Mo I140-1R4RC I144-1R4RC I145-1R4RC Mo D I140-1R1RD I144-1R1RD I145-1R1RD Mo I140-1R4RD I144-1R4RD I145-1R4RD Mo E I140-1R1RE I144-1R1RE I145-1R1RE Mo I140-1R4RE I144-1R4RE I145-1R4RE Mo F I140-1R1RF I144-1R1RF I145-1R1RF Mo I140-1R4RF I144-1R4RF I145-1R4RF Mo G I140-1R1RG I144-1R1RG I145-1R1RG Mo I140-1R4RG I144-1R4RG I145-1R4RG Mo H I140-1R1RH I144-1R1RH I145-1R1RH I140-1R4RH I144-1R4RH I145-1R4RH Mo Mo
15 15 OPTIONS Options for your specific application The float chambers listed on page 4 to 14 are standard designs available on its shortest deliveries. Listed below are options which should be specified, if required, on your enquiry/order. Table 14 Option Standard chamber Industrial chamber Other flange facings on the process connection flanges Other flange facings on the switch connection flanges Special chamber dimensions Special configurations (figures) ½ NPT drain and vent valves (fig. 1) Extended bolts for mounting test actuators Float chambers upt to PN 315 acc. to DIN and cl acc. to ANSI Float chambers acc. to NACE with max. hardness of 22 HRC Double-walled chambers for thermal oil heating (fig.2) Priming- and painting Weld preparation for x-ray test Dye penetrant testing Ultra sonic and x-ray tests Charpy-, hardness- und tensile tests fig. 1 Besta float chambers with drain and vent valves fig. 2 Double-walled float chamber for thermal oil heating 1/2" NPT vent valve Thermal oil 1/2" NPT drain valve Thermal oil
16 16 OPERATING PRESSURE Maximum operating pressures according to DIN 2401 and ANSI B16.5 Tables 15, 16 and 17 show the maximum operating pressures in relation to the process temperature. Table 15 Maximum operating pressures for standard chambers PN 25 Material of float max. operating pressure in bar at temperature in C chamber / Mo Table 16 Maximum operating pressures for industrial chambers acc. to DIN PN 40 Material of float max. operating pressure in bar at temperature in C chamber / Mo / Mo Table 17 Maximum operating pressures for industrial chambers acc. to ANSI PN cl. 150 Material of float max. operating pressure in bar at temperature in C chamber / Mo / Mo / Mo / Mo
17 17 QUALITY Our quality assurance program Trimod Besta level switches in Besta float chambers are often employed for control and monitoring functions to provide security for both people and the environment. As manufacturers, we take this responsibility seriously. This quality control is for us not only a strong sales argument, but also an obligation. 1. Every Besta float chamber is cold hydraulic pressure tested. Test pressure 1.5x nominal pressure (depending on standard). 2. The industrial chambers are tested including mounted level switch. This guarantees tight sealing connections. 3. You will receive the original test certificate T-130 / T-121 on which the pressure test is recorded (fig. 3). 4. For every type of float chamber a drawing is provided with full component specifications (fig. 4) including heat nos, materials, dimensions and standards. 5. Additional tests are recorded on the test certification together with the original protocols. 6. For standard and industrial chambers the following material certificates are available - Test report acc. to EN Inspection certificates acc. to EN fig. 3 Test certificate T-130 /T-121 fig. 4 Float chamber drawing with component specification
18 18 EPERTS RELY ON BESTA Certified quality The following approvals and certification in addition to periodic audits by BVQI are the core of our quality assurance philosophy which guarantees the highest possible standards for fabrication and test procedures. EC-Declaration of Conformity PED 97 / 23 / EC EC-Design Examination Certificate CE-PED-BI-BES CHE Procedure qualification record acc. to - SVTI AD HP 2/1 - ASME Code Sec. I Approved welders acc. to - SVTI AD HP 3 - ASME Code Sec. I Material transfer stamping acc. to - SVTI 201/507 Spezification sheet Data sheet LTDK03E
19 19 SPECIFICATION SHEET
20 Besta Ltd. Ackerstrasse 45 CH-8610 Uster Switzerland Phone Fax Homepage Find your local sales und service partner under Quality Management The Besta Ltd. quality management system according to ISO 9001 has been established in Registered Trade Marks Trimod and Besta are registered trade marks of Besta Ltd., Switzerland. Catalogue no. LCE1006 Float chambers Technical specifications are for information only and may change without notice.
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