Ball Valves. Hose Clamps, Hose Clips and Ferrules ACCESSORIES

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1 Accessories

2 Ball Valves ose Clamps, ose Clips and Ferrules ACCESSORIES 405

3 Table of Contents Accessories Ball Valves Product Information Ball Valves Sturdy Version Ball Valves Light Version Double Ball Valves and Airhammer Ball Valves Sturdy Version Three Way Ball Valves exagon Ball Valves ose Clamps, ose Clips and Ferrules Product Information ose Clamps Standard Version ose Clamps US Version DoubleEar ose Clips ighperformance ose Clips made of Steel ighperformance ose Clips made of Stainless Steel eavy Duty Clamps Ferrules for Low Pressure ose Lines andoperated Assembly Machine 406 TABLE OF CONTENTS ACCESSORIES

4 Ball Valves The Ball Valves serve as shutoff fittings in pipe systems. The operation is simple: In the fitting a ball serves as shutoff device, which opens and closes the fitting with a 90 degrees rotation. Low loss of flow can be reached because of the full passage (which means the inner diameter of the bore in the ball is equal to the inner diameter of the connected hose line). They seal through special sealing rings, which are fixed in between the ball and the housing. Wide Selection At you find the perfect ball valve for a large number of application areas Ball Valves Sturdy Version Ball Valves Light Version Double Ball Valves and Airhammer Ball Valves Three Way Ball Valves exagon Ball Valves Body: Sockets: Spindle and nut: Ball: Ball seals: Spindle seals: andle: Max. Working Pressure: Temperature: Brass CW617N Brass CW617N Brass MS 5 nickelpl. Brass MS 5 chromed PTFE FKM Steel red lacquered PN 35 bar 15 C + 0 C Forged brass nickelpl. Forged brass nickelpl. Brass MS 5 nickelpl. Brass MS 5 chromed PTFE FKM Steel zincplated coated with red PV see diagram 15 C C Brass CW617N Brass CW617N Brass MS 5 plain Brass MS 5 chromed PTFE glass fiber reinf. Buna N Steel red lacquered PN 35 bar 15 C + 0 C Brass MS 5 nickelpl. Brass hardchromepl. PTFE PTFE Aluminium PN bar 15 C + 0 C Brass MS 5 nickelpl. Brass MS 5 chromed PTFE Plastic PN bar C + 90 C Thread: Page: DIN ISO ISO ISO 22 4 ISO BALL VALVES 407

5 Ball Valves Sturdy Version made of Brass NickelPlated ighquality ball valves for air, water, paint, solvents etc. Maintenancefree operation, longliving, sturdy and reliable, easy switching with full free passage, tested of tightness For Industry, Construction and Civil Installations Body and Sockets: Brass CW617N sandblasted and nickelplated Spindle and Nut: Brass MS 5 nickelplated Ball: Brass MS 5 chromed Ball seals: PTFE Spindle seals: FKM andle: Steel red lacquered Max. Working Pressure Temperature Thread Media a PN 35 bar 15 C +0 C DIN 2999 Various 1 Ball Valves with female thread DIN 2999 L1 L Thread connection L L1 Passage Weight Type No. 2 x R 1/4 f KM 14 T 2 x R 3/ f KM 3 T 2 x R 1/2 f KM 12 T 2 x R 3/4 f KM 34 T 2 x R 1 f KM T 2 x R 2 f KM 20 T Ball Valves Light Version made of Brass NickelPlated Ball Valves with full passage and smaller sizes For Construction, Industry, Craftmanship, Agriculture or Civil Installations Body and Sockets: Forged brass nickelplated Spindle and Nut: Brass MS 5 nickelplated Ball: Brass MS 5 chromed Ball seals: PTFE Spindle seals: FKM andle: Steel zincplated and coated with red PVC Max. Working Pressure Temperature Thread Passage Pressure drop Media a Diagramm 15 C +120 C ISO 22 Diagram Diagram Various 1 Ball Valves with female thread ISO 22 L1 D L Thread connection L D L1 Passage Weight Type No. 2 x G 1/4 f K 14 K 2 x G 3/ f K 3 K 2 x G 1/2 f K 12 K 2 x G 3/4 f K 34 K 2 x G 1 f K K 2 x G 1 1/4 f K 54 K 2 x G 1 1/2 f K 15 K 2 x G 2 f K 20 K 2 x G 2 1/2 f K 25 K 2 x G 3 f K 30 K 40 Pressure and temperature digram For each ball valve, the nominal pressure PN depends on the type size and the temperature or vice versa. BALL VALVES Port capacity and pressure drop diagram The Kv is the index port capacity, expressed in cubic meters per hour, causing a pressure drop of 1 bar with water at 15 C.

6 Double Ball Valves and Airhammer Ball Valves Sturdy Version made of Brass Plain igh quality, maintenance free, extremely robust valves made of forging brass With lever stop and ventilation, on request also without ventilation For compressed air in construction, on compressors and airhammers in the industry Body and Sockets: Brass CW617N Spindle and Nut: Brass MS 5 plain Ball: Brass MS 5 chromed Ball seals: PTFE glass fiber reinforced Spindle seals: Buna N andle: Steel red lacquered Max. Working Pressure Temperature Thread Media a PN 35 bar 15 C +0 C ISO 22 Compressed air 1 Double Ball Valves Connection* Thread connection** L Passage Weight Type No. 2 x G 3/4 m G 1 f DK 2 x KIGO 34 claw coupling G 1 f DK G 2 x KIM 34 claw coupling G 1 f DK M L Airhammer Ball Valves, inlet thread with lock nut 32, outlet with inside cone 1:4 Connection* Thread connection** L Passage Weight Type No. G 3/4 m G 3/4 m BK 34 KIM 34 claw coupling G 3/4 m BK 34 M On request we produce valves according to your drawings or samples with special connections and seals. Also available with Tandle up to DN 25 e.g. KM 34 TBG Please order ball valves used in inspected plants separately, e.g. KM 12 T AD (after TRB 404) *Outlet **Inlet L DOUBLE BALL VALVES AND AIRAMMER BALL VALVES 409

7 Three Way Ball Valves Robust ball valve made of brass nickelplated For junctions or alternatively switching of air or water lines in industry, construction or civil applications Body: Brass MS 5 nickelplated Ball: Brass hard chromed Ball seals: PTFE Spindle seals: PTFE andle: Aluminium Max. Working Pressure Temperature Thread Media a PN bar 15 C +0 C ISO 22 Air / Water 1 Three way ball valves with 3 x female thread L L1 Thread connect. L L1 Passage Max. Working Pr. Weight Type No./T Weight Type No./L 3 x G 1/4 f DWK 14 T 679 DWK 14 L 3 x G 3/ f DWK 3 T 643 DWK 3 L 3 x G 1/2 f DWK 12 T 637 DWK 12 L 3 x G 3/4 f DWK 34 T 10 DWK 34 L 3 x G 1 f DWK T 17 DWK L 3 x G 1 1/4 f DWK 54 T 2660 DWK 54 L 3 x G 1 1/2 f DWK 15 T 37 DWK 15 L 3 x G 2 f DWK 20 T 50 DWK 20 L TBore LBore The flow direction can be identified on the marking of the circuit diagram. Position 1 and 3: Switching with ball rotation. Position 2a 2b 2c: Switching without ball rotation. Available with T or Lbore, please state when ordering 4 TREE WAY BALL VALVES

8 exagon Ball Valves Miniature ball valves made of brass, nickelplated For pneumatic or water installations in industry, construction or civil applications Body: Brass MS 5 nickelplated Ball: Brass MS 5 chromeplated Ball seals: PTFE andle: Plastic Max. Working Pressure Temperature Thread Media a PN bar C +90 C ISO 22 Air / Water exagon Ball Valves with 2 x female thread Thread connection L Passage Weight Type No. 2 x G 1/4 f KM 14 TS 2 x G 3/ f KM 3 TS 2 x G 1/2 f KM 12 TS L exagon Ball Valves with female/male thread Thread connection L Passage Weight Type No. G 1/4 m G 1/4 f KMZ 14 TS G 3/ m G 3/ f KMZ 3 TS G 1/2 m G 1/2 f KMZ 12 TS L EXAGON BALL VALVES 411

9 ose Clamps, ose Clips and Ferrules For hose assembly of fittings different assembly methods from strong clamps to light clips or ferrules can be used subject to application, media, pressure or hose material. Selection Criterias are: Safety of the connection Removable or nonremovable Quickness Necessary devices (z.b. crimping machine, pincer, screwdriver) Clean and injury risk free (e.g. by outstanding screws) Wide Range At you find the perfect assembly method for a large number of application areas ose Clamps Standard Version ose Clamps US Version DoubleEar ose Clips ighperformance ose Clips eavy Duty Clamps Ferrules for Low Pressure Malleable iron zincpl. and yellow pas./ Stainl. steel Malleable iron zincpl. and yellow pas./ Stainl. steel Steel zincplated/ Stainless steel A470 Malleable iron zincplated and yellow passivated Unbreakable special reliable. steel zincpl. & blue chromated Steel zincplated Steel zincplated Band: Stainless steel Body: Steel zincplated PN 16/ 25 bar DIN A/B 413 PN 25 bar Steel W1 zincpl. and thick layer passiv./ Stainless steel W5 Steel W1zincpl. and thick layer passiv./ Stainless steel W5 Steel W1 zincpl. and thick layer passiv./ Stainless steel W5 DIN /416 Tempered steel, zincpl. and yellow passivated 41 Clamps: Spacers: Screws: Max. Working Press.: Norm: Page: 412 O S E C L A M P S, O S E C L I P S A N D DIN F E R R U L E S

10 Robust clamps made of malleable iron, zinc plated and yellow passivated (free of chrome VI) or stainless steel Robust, easy and secure, for various fittings and applications ose Clamps Standard Version Clamps, Spacers: Malleable iron zincplated and yellow passivated (free of chrome VI)/ Stainless steel Screws: Galvanized steel/ Stainless steel A470 Max. Working Pressure PN 16 / 25 bar Norm DIN A/B ose Clamps, made of malleable iron, two parts with overlapping castonspacers oseo.d./ Version Range L B Screw size a Weight Type No. ose i.d M x30 95 S 22 ose i.d M x30 5 S 34 ose Clamps DIN A, made of stainess steel , two parts with loose spacers oseo.d./ Version Range L B Screw size a Weight Type No. ose i.d M x SLE 13 ose i.d M x SLE 19 ose i.d M x SLE 25 ose Clamps DIN A, made of malleable iron, two parts with loose spacers oseo.d./ Version Range L B Screw size a Weight Type No. ose i.d M x30 12 SL 29* ose i.d M x SL 34* ose i.d M x35 1 SL 40* ose i.d M x SL 49* ose i.d M x SL 60* ose i.d M x SL 72 ose i.d M x SL 76* ose i.d M 12x SL 94* ose i.d M 12x SL 400 ose i.d M 12x SL 115 ose i.d M 12x SL 525 ose i.d M 12x SL 145 ose i.d M 12x SL 550 ose i.d M 12x SL 600 ose i.d M 12x SL 675 ose i.d M 12x SL 769 ose i.d M 16x SL 75 ose i.d M 16x SL 9 *according to DIN A ose Clamps DIN B, made of malleable iron, two parts with loose spacers and safety claws*** oseo.d./ Version Range L B Screw size a Weight Type No. ose i.d M x SK 29 ose 19x M x SK 29 FL** ose i.d M x SK 34 ose 25x M x SK 34 FL** ose i.d M x SK 39 ose i.d M x SK 44 ose i.d M x SK 51 ose i.d M x SK 60 ose i.d M 12x SK 73 ose i.d M 12x SK 75 **for flat hose ***PN 25 bar OSE CLAMPS 413

11 ose Clamps US Version Robust clamps made of malleable iron, zinc plated and yellow passivated (free of chrome VI) Robust, easy and secure, for various fittings and applications Clamps: Malleable iron, zincplated and yellow passivated (free of Chrome VI) Screws: Galvanized steel Max. Working Pressure PN 25 bar US Version ose Clamps, two parts with safety claws oseo.d./ Version Range L B Screw size Screws a Weight Type No. ose i.d M x LB4 ose i.d M x SKA 34 ose i.d M x LBU9 ose i.d M x LB9 ose i.d M X LB ose i.d M x SKA ose i.d M 12x LBU29 DoubleEar ose Clips Clips made of special reliable steel, zinc plated and blue chromated (free of chrome VI) Easy and fast assembly with pincer Concentric and strong clampeffect, safe and unremovable No risk of injury, closed and unremovable connection Suitable for assembly of many hoses and fittings for use with various media Clips: Unbreakable special realiable steel, zincplated and blue chromated (free of chrome VI) a 0 DoubleEar ose Clips B oseo.d./ Range B Weight Type No ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS ZOS 4043 Special assembly pincer 332 ZOSZ 414 US OSE CLAMPS AND DOUBLEEAR OSE CLIPS

12 ighperformance ose Clips made of Steel W1 (DIN 3017) ighperformance hose clips made of steel W1, free of chrome VI, zincplated and thick layer passivated Optimum sealing through high band tension maximum strip safety oseprotective through rounded edges and smooth band inside Thinner screw body with new position, therefore improved torque Material and clamp range stamped at inner band side exagon screw with crossslotted head Regularly spaced tension over complete hose diameter Up to size 90 in boxes, sizes 0 in plastic bags, from size 190 individually For safe, fast and removable use on various hoses and fittings for various media Band, Body, Screw: Steel W1, zincplated and thick layer passivated Norm DIN 3017 ighperformance ose Clips, band and lock steel W 1, zincplated torque band width Range bandthickness mm inch B Max.Nm L B1 S a Weight Type No. 12 5/11/ S /15/ S /23/ S / S /41 1/ S / S /1 3/ S / S /2 3/ S / S /3 1/ S /43 1/ S / S /24 3/ S / S /5 1/ S /45 1/ S /5 7/ S /26 1/ S /6 5/ S / S /27 1/ S / S /2 1/ S / S / S /49 3/ S / S / 1/ S /4 1/ S / S 20 S B1 IGPERFORMANCE OSE CLIPS 415

13 ighperformance ose Clips made of Stainless Steel W5 (DIN 3017) igh performance hose clips made of stainless steel W5 Optimum sealing through high band tension maximum stripsafety oseprotective through rounded edges Stamped band Thinner screw body with new position, therefore improved torque Material and clip range stamped at inner band side exagon screw with slotted head Regularly spaced tension over complete hose diameter Up to size 90 in boxes, size 0 in plastic bags For safe, fast and removable use on various hoses and fittings for various media Band, Body, Screw: Stainless steel W5 Special Screw Driver: Chromed steel/ plastic Norm DIN 3017 ighperformance ose Clips, band and lock stainless steel W 5 torque Bandwidth Range bandthickness mm inch B Max. Nm. L B1 S a Weight Type No. 12 5/11/ SE /15/ SE /23/ SE / SE /41 1/ SE / SE / SE /2 3/ SE / SE /3 1/ SE /43 1/ SE / SE 0 Special hexagon screw driver of chromed steel with plastic handle Version a Weight Type No. Rigid SR STARR Flexible SR FLEX. S B1 416 IG PERFORMANCE OSE CLIPS

14 eavy Duty Clamps made of Steel (DIN 3017) eavy duty clamp made of stainless steel New special screw with integrated distance tube and better performance Reinforced band strap and therefore higher torques (very high breaking torque and very high clamping force) Mechanical mounting, therefore no welding points and corrosion contact Bridge for sustainable hose relief Robust band with rounded edges prevents injuries and hose break Simple installation (with manual, pneumatic or electrical standard tools) Packed in boxes For applications with strict requirements for the hose clamps (for the application of suction and compressed air hoses with high degree of hardness or with plastic / steel core) Band: Stainless steel Body, Screws: Steel zincplated (free of chrome VI) Norm DIN 3017 eavy Duty Clamps torque Range Band width Band thickness mm inch Max. Nm. B1 S /163/ /413/ /1615/ / / /161 1/ /1 1/ /41 5/ /161 7/ /161 9/ /161 11/ /161 7/ / / /162 5/ /162 1/ /22 11/ /162 7/ /3 1/ a Weight Type No. GBSM 19 GBSM 21 GBSM 23 GBSM 25 GBSM 27 GBSM 29 GBSM 31 GBSM 34 GBSM 37 GBSM 40 GBSM 43 GBSM 47 GBSM 51 GBSM 55 GBSM 59 GBSM 63 GBSM 6 GBSM 73 GBSM 79 S B1 E A V Y D U T Y C L A M P S 417

15 Ferrules for Low Pressure ose Lines Ferrules of redhotted steel, zincplated and yellow passivated Easy, fast and absolutely safe hose crimping with handoperated assembly machine SPR 333 up to type LP23 No risk of injury, closed and unremovable connection For crimping of various hoses and fittings for use with various media Body: redhottet steel, zincplated and yellow passivated Max. Working Pressure PN 16 bar for hose D1 D L D DIN 2001 Water PVC L D1 AssemblyM. Weight a Type No SPR LP12, x SPR LP13, x SPR LP14,5 16 x SPR LP16 1 9x3.5 x SPR LP x SPR LP SPR LP19, SPR LP SPR LP x SPR LP x LP x LP x LP x LP x LP x LP41 For higher Working Pressure we recommend hydraulic crimping with turned steelferrules type P ( page 261) or on request. 41 FERRULES FOR LOW PRESSURE OSE LINES

16 andoperated Assembly Machine for Low Pressure Ferrules Crimping machine for easy and safe assembly of lowpressure hoses from 3 to 20 mm ose i.d. Clean: Exact assembling of fitting, hose and ferrule through centric crimping of the ferrule Inexpensive: Fast assembling at reasonable costs Safe: Improved safety through perfect fit Elegant: Reduced danger of injury With two crimpingjaw sets for crimping range from 3 to 20 mm and from to 20 mm. Flexible: For mobile use For hoses ose o.d./ ose i.d. Range suitable ferrule e.g. for fitting a Weight Type No LP PneumaticConnect., ESCouplings SPR333 ANDOPERATED ASSEMBLY MACINE 419

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