HIGH QUALITY AND RELIABLE HOSE AND FITTING PROTECTION

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1 HIGH QUALITY AND RELIABLE HOSE AND FITTING PROTECTION Essential parts to safeguard the production, testing, storage and transportation of fluid handling components and equipment. CAPS AND PLUGS protect threads and control oil residue from hose fittings SPIRAL WRAP shields hydraulic hoses with anti-crushing and abrasion resistance SAFETY SLEEVES control fluid burst from potential hose punctures, protecting the operator and equipment.

2 HYDRAULIC AND PNEUMATIC PROTECTION HOSE PROTECTION 064 HOSE CLAMPS 076 SPECIALIST HYDRAULIC CAPS AND PLUGS

3 Spiralguard SR 1081 HDPE The highest quality, uniquely produced hand inspected hose protection focused on reducing expensive downtime costs and increasing site safety. Spiralguard Benefits Spiralguard quality means your hose protection will last longer Spiralguard reduces your costs by cutting hydraulic downtime by up to 80% Increase site safety with Spiralguard's market leading level of abrasion and anti-crush resistance High material memory leading to maximum coverage of your hydraulic hose Cut from extruded hose providing material memory Characteristics Suitable for the protection of most types of hydraulic, pneumatic and industrial hose assemblies The only plastic hose protection to be cut from pipe Exceptional anti-crushing and abrasion resistance Operating temperature: minimum -65 C, continuous +90 C, max +100 C Hand inspected product ensuring a high quality finish Available in black and yellow Manufactured within the UK Coiled and packed in cartons for easy storage Standard product packed in 20-metre coils Request your free sample to test the suitability of this product to your application. Light duty alternative now available. Please see Spiral Wrap Polypropylene. 64 tel

4 Fitting Spiralguard How to calculate quantity: Outside diameter of hose Nominal diameter Spiralguard x length (m) of hose to be covered Example: 25m length of 40mm diameter hose, select the Spiralguard product based on wrapping range SGX = x 25 (m) = 30 metres of Spiralguard SGX-40 Nominal Diameter (inside diameter) Wrapping Range Hose Inside Diameter Black Yellow SGX mm 3 16" m SGX-16 SGX-16Y mm 1 4" m SGX-20 SGX-20Y mm 1 4" m 5 16" m 3 8" m SGX mm 1 2" m SGX-32 SGX-32Y mm 5 8" m 3 4" m SGX mm 1" m SGX-50 SGX-50Y mm 11 4" m 11 2" m SGX-75 SGX-75Y mm 2" m SGX-90 SGX-90Y 80 Hose Looms 80mm-200mm 20m 1-Wire 2-Wire Multi Spiral Dash Size Spiral Wrap Black PP Providing maximum protection against abrasion Dramatically increases hose serviceable life Reduce costly repair, downtime and operator safety incidents Light duty material compared to HDPE, can be cut with scissors Operating range -40 C / +105 C New Wrapping Range Nominal Diameter I.D. Pitch Wall Thickness m m m m m m m m m sales@essentracomponents.fi web 65

5 Spiral Guard FRAS SR 1081 Black HDPE Flame Retardant Anti-Static Spiral Guard Tested and approved in accordance with the former British Coal specification 182:1986, satisfying the requirements of the non-metallics scheme for use underground Tested and approved by Mine Safety Laboratory Department of Mineral Resources, NSW to AS2660 FRAS Compliance International Standard : ISO 6805 Patents apply: Australia: Germany: Italy: United Kingdom: United States: Nominal Diameter (inside diameter) Wrapping Range Hose Inside Diameter 1-Wire 2-Wire Multi Spiral Dash Size SGX-16FRAS mm 1 4" m SGX-20FRAS mm 1 4" m " m " m SGX-25FRAS mm 1 2" m SGX-32FRAS mm 5 8" m " m SGX-40FRAS mm 1" m SGX-50FRAS mm 11 4" m " m SGX-75FRAS mm 2" m SGX-90FRAS 80 Hose Looms 80mm-200mm 20m QUESTIONS? GIVE US A CALL Our Customer Service advisors are here to help you find the right product for your application. Call tel

6 Hose Protector SR 6000 Black, Orange and Yellow PVC Protects hose against point of contact wear with abrasive surfaces Very durable material with high wear factor Moulded grooves designed to fit with cable ties Easy to apply and remove Typically used on hydraulic hoses, fuel and oil lines, brake systems, wiring harnesses and battery cables Length Colour (ins) " Orange " Black " Orange " Black " Yellow " Orange " Black " Yellow " Black " Orange " Black " Yellow 50 OUR LARGE RANGE OF CAPS AND PLUGS......also available in small pack quantities! web 67

7 Fire Protection Sleeve SR 6001 Outer Sleeve: Red Silicone Inner Sleeve: 6 Micron Calcium Silicate Yarn High-performance flexible protection cover for cables, hydraulic leads and rubber hose lines Fire Protection Sleeving gives a protection against high temperatures, radiation heat, direct flames and liquid metal splashes Inner sleeve has good insulation properties, 700 C service temperature Red silicone outer cover is self-extinguishing Flexible sleeving allows easy application to curved or irregular shapes Internal Diameter m m m m m m m m m Spiralguard Fire Protection Sleeve SR 6002 Outer Sleeve: Grey Silicone Inner Sleeve: 6 Micron Calcium Silicate Yarn Premium Protection Cover for cables, hydraulic leads and rubber hose lines Provides protection against high temperatures, radiation heat, direct flames and liquid metal splashes Inner sleeve has good insulation properties, 700 C service temperature Smooth and thick extruded silicone outer cover Keeps shape well allowing easy application onto straight hoses, pipes and cables Internal Diameter m m m m m m m m m m m m 68 tel

8 Textile Sleeves SR 1082 Black Nylon 6 Highly abrasion and burst resistant Temperature resistance: -40 C to +130 C Standard roll length: 50 metres US Mine Safety and Health Administration (MSHA) approved product Spiralguard Quick Sleeves SR 1080 Black 1050 ballistic basket weave with oz urethane coating on one side Eliminates hydraulic line contamination during hose replacement Resistant to heat, ozone and abrasion Easy assembly and removal of bundles Inside Round Diameter External Flattened Width Inside Round Diameter Roll Length (m) TQS TQS TQS TQS TQS TQS TQS Aluminium Ring Aluminium Ring Use to seal the sleeve on the hose CALL W WIDTH WIDTH ID OD Dimensions (MM) OD ID W Width WE ARE HERE TO HELP... Our Customer Service advisors are friendly, knowledgeable, and ready to help you find the right product for your application. sales@essentracomponents.fi web 69

9 Cinch Straps: Standard & Hanging SR 1099 Strap - Black Nylon 11, plastic buckles Hook and loop design of strap holds hoses securely while allowing the hoses to expand or contract as pressure changes Heavy duty version is reinforced with Ballistic Cordura Nylon and is ultrasonically welded to a 11 2" hook and loop material All hardware is nickel-plated steel Standard Cinch Strap Standard Heavy Duty Circumference of Hose Bundles Straps per Package TCS-4 TCS-4H TCS-8 TCS-8H TCS-12 TCS-12H TCS-16 TCS-16H TCS TCS-24H Hanging Cinch Strap Standard Heavy Duty Circumference of Hose Bundles Straps per Package THCS-4 THCS-4H THCS-8 THCS-8H THCS-12 THCS-12H THCS-16 THCS-16H THCS-20H THERE'S MORE ONLINE! Buy online Request free samples Easy to find products Download 3D CAD files 70 tel

10 Radiant Heat Reflective Sleeve Outer Sleeve: Aluminium Foil Inner Sleeve: Fiberglass Silver Creates a thermal layer between wires, cables or hoses and the high temperature environments they are in Reflects more than 95% of the radiant energy that hits its surface New I.D. Dimensions Max. Bundle Diameter Roll Length (m) Thermal Protection Sleeve Nomex fibre Natural Provides thermal protection and high abrasion resistance Soft feel and smooth appearance makes installation easy Cuts easily with standard scissors Operating Range: -196 C to 350 C New Nominal Size Min Expansion Range Max Roll Length (m) sales@essentracomponents.fi web 71

11 PPS UL94V-0 Expandable Sleeve UL94 V-0 polyphenylene sulfide monofilament Black New Used on flame resistant and high temperature cable assembly and wire harness applications Lightweight sleeve that has chemical resistance, low wear, dimensional stability, and low moisture stability Cuts cleanly with a hot knife Nominal Flat Width Min Expansion Range Max Roll Length (m) PET Anti-Abrasion Sleeve Polyethylene terephthalate Black New Has 300% more abrasion resistance than the standard polyester expandable sleeve The material has a wide operating temperature range. Is resistant to UV radiation and chemical degradation Cuts cleanly with a hot knife Nominal Flat Width Min Expanded Range Max Roll Length (m) tel

12 Nylon Expandable Sleeve UL94 V-2 nylon 6/6 monofilament Black Offers excellent abrasion resistance while maintaining a high degree of flexibility and durability Provides a smooth and slick surface that resists snags when dragged over a rough surface Cuts cleanly with a hot knife New Nominal Flat Width Min Expanded Range Max Roll Length (m) Expandable Sleeve Polyester Black The open weave construction allows for easy installation reducing assembly cost Cut and abrasion resistant with high thermal properties Flame-retardant, chemical resistant, and halogen free Used on wire harnessing applications where durability and low cost are essential Typically used with cables or wires New Nominal Size Min Expansion Range Max Roll Length (m) sales@essentracomponents.fi web 73

13 Scissor Cut Sleeve Polyester Black New Can be cut with scissors and maintain a frayless end Perfect when used in the field where a hot knife is not available Excellent abrasion resistance Typically used with cables or wires Nominal Size Min Expansion Range Max Roll Length (m) Self-Closing Braided Wrap UL94 V-2 polyester Black New The self closing 25% overlap design allows easy access to the cables or wires inside Can be assembled over components after they have already been installed Lightweight and abrasion resistant Cuts cleanly with a hot knife or scissors I.D. Dimensions Max. Bundle Diameter Roll Length (m) tel

14 Textile Heatshrink Sleeve Polyester and polyolefin Black Shrink Ratio: 2:1 Minimum shrink temperature: 80 C Minimum full recovery temperature: 120 C Provides excellent abrasion resistance and noise reduction Can be easily installed over connectors, fittings, splices, cables and hoses New Nominal Size As Supplied I.D Dimensions After Recovery I.D Roll Length (m) YOUR JOB MADE EASIER: FREE SAMPLES try before you buy SMALL PACKS available in the quantities you need RELIABLE DELIVERY same day shipping from stock OUTSTANDING CUSTOMER SERVICE expert advice Call sales@essentracomponents.fi web 75

15 HOSE CLAMPS Worm-Drive Hoseclamps - AISI 304 / W4 SR 6121 Stainless Steel AISI 304 / W4 Band housing and screw is AISI 304 9mm band width has a recommended maximum tightening torque of 3.0 Nm 12mm band width has a recommended maximum tightening torque of 5.0 Nm Stamped rather than perforated band, with rolled-up edges, to avoid hose distortion when clamping a flexible rubber hose C7 hexagonal head allows standard tools to be used for fitting and removing BW D Band Width Clamping Range Auto Code M / X A /1X A /2X T-Bolt Clamps - AISI 304 / W4 SR 6122 Stainless Steel AISI 304 / W4 Band housing and screw is AISI 304 Clamp conforms to DIN 3017 Band has rolled up edges to prevent cutting into the hose The bridge, solid rings and three welded points ensure strength with increased safety The raised screw head facilitates tightening C7 hexagonal head allows standard tools to be used for fitting and removing BW Clamping Range Band Width Bolt Size M5 x M5 x M5 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M8 x M8 x M8 x M8 x M8 x tel

16 HOSE CLAMPS Worm-Drive Hoseclamps SR 6100 Stainless Steel Band (AISI 430 / W2) Yellow Galvanised Steel Screw 9mm band width has a recommended maximum tightening torque of 3.0 Nm 12mm band width has a recommended maximum tightening torque of 5.0 Nm Solid band offers better hose protection than perforated alternative Spotwelded house C7 Hexagonal screw 9mm Band Width 12mm Band Width Clamping Range Auto Code M / X A X A 50 BW D T-bolt Clamps SR 6101 Stainless Steel (AISI 430 / W2) Clamp conforms to DIN 3017 Secures pipes and hoses at high pressure Strong construction with full bushings Clamping Range Band Width Bolt Size M5 x M5 x M5 x M5 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M8 x M8 x M8 x M8 x M8 x M8 x M8 x M8 x M8 x BW sales@essentracomponents.fi web 77

17 HYDRAULICS SELECTION GUIDE The right hydraulic protection depends on your application. Use this guide to help you pinpoint the range that s perfect for your needs. WHAT S YOUR PRIORITY? HOSES Flame resistance Impact resistance SPIRAL GUARD FRAS FIRE PROTECTIVE SLEEVES MSHA HOSE PROTECTION SLEEVES SOLUTION HOSE WEAR PROTECTORS SPIRALGUARD Burst resistance HOSE PROTECTION SLEEVES FITTINGS SOLUTION Prevents ingress of dirt and moisture BANJO UNION CAPS/PLUGS GREASE NIPPLE CAPS THREADS Internal thread protection SOLUTION THREADED O-RING PLUG THREADED PLUG External thread protection THREADED PROTECTION CAP MACHINED PARTS 78 Internal Profile External Profile SLOTTEX PLUG COMPRESSION FIT PLUG MULTI-FLEX CAP tel Thread Hand Tool Protection Installation Installation SNAP FIT PLUG HEXAGONAL CAP Prevents leakage THREADED SEALING CAP SOLUTION Easy access to protected hoses Protects common external coupling Protects less common profiles

18 Plastic Hose Clamps SR 1934 Nylon 6.6 HOSE CLAMPS Grey White Black Hose Diameter W Steel Clamp with Rubber Cushion SPN/SPNW SPNW Material: Cold Rolled Steel, RMS-198; Zinc Electroplated, RMS-339; Cushion: SPN: TPE, RMS-387, SPNW: Neoprene, RMS-67 Color: Steel with Black Cushion No. "E" Ref. "D" Holding Ø Standard Pack No. "E" Ref. "D" Holding Ø Standard Pack SPN SPN SPNW SPN SPNW SPN SPNW SPN SPNW SPN SPNW SPN SPN SPNW SPN SPNW SPN SPN SPNW SPN SPNW SPN SPN SPNW REF. SPN sales@essentracomponents.fi web 79

19 SPECIALIST HYDRAULIC CAPS AND PLUGS SAE Butt Weld Covers SR 1029 Type 1 - Red LDPE Type 2 - Natural LDPE Designed to protect split-flange coupling surfaces The translucent material allows the O-ring to remain visible while providing secure protection by an internal locking bead Type 1 SAE 3000psi Nominal Diameter (ins) d h Type 2 Type 2 - SAE 3000psi h d SAE 6000psi Nominal Diameter (ins) d h Nominal Diameter (ins) d h O-Ring Face Seal Caps SR 1078 Blue LDPE Purpose-made for protection of ORF female fittings Grease Nipple Caps SR 1019 Red LDPE Effective, low-cost protection for grease nipples Designed to remain attached to the base l D d 2 d 1 Type 1 l 1 UNF/JIC Thread Size D d1 d2 l l " " " " " " " Type 2 Type d1 d2 l h tel

20 SPECIALIST HYDRAULIC CAPS AND PLUGS Hexagonal Caps SR 1127 Natural LDPE Hexagonal caps are available in all common hydraulic coupling sizes Rigid design allows easy application and removal Also suitable for protecting round components To Suit Size h H S M M12, 1 8" BSP, 7 16" UNF M14, 1 2" UNF M16, 1 4" BSP, 9 16" UNF M18, 3 8" BSP, 3 4" UNF M22, 1 2" BSP, 7 8" UNF M24, 5 8" BSP M26, 3 4" BSP, 11 16" UNF M M36, 1" BSP, 15 16" UNF 100 h H S Quick Release Dust Plug SR 1182 TPE Male fitting suitable to plug ISO A and ISO B series Designed to remain attached to the hose Excellent Protection from dirt, moisture and corrosion Temperature -40 C / 135 C Size Serie Red Yellow Green Blue D d /4" ISO A /8" ISO A /2" ISO A /4" ISO A " ISO A /4" ISO B /8" ISO B /2" ISO B /4" ISO B " ISO B D d Quick Release Dust Caps SR 1181 TPE Female fitting suitable to cap ISO A and ISO B series Designed to remain attached to the hose Excellent Protection from dirt, moisture and corrosion Temperature -40 C / 135 C Size Serie Red Yellow Green Blue D d /4" ISO A /8" ISO A /2" ISO A /4" ISO A " ISO A /4" ISO B /8" ISO B /2" ISO B /4" ISO B " ISO B d D sales@essentracomponents.fi web 81

21 SPECIALIST HYDRAULIC CAPS AND PLUGS Banjo Union Caps SR 1071 Type 1 - Yellow Flexible PVC Snug fitting protects against dirt ingress Flexible, for easy fitting Fits hydraulic banjo unions to DIN 7642 B/E Finger tab for quick fitting and removal Type 2 - Yellow HDPE Fits hydraulic banjo unions to DIN 7642 B/E Clicks into place for secure fitting Harder material allows quick application h Type 1 Pipe Outside Diameter L1 L2 h BCWJ / BCWJ BCWJ BCWJ L2 L1 Type 2 Pipe Outside Diameter H L1 L / Banjo Union Plugs SR 1016 Natural LDPE Prevent ingress of dirt and moisture Fit banjo unions DIN 7642 B/E Banjo Bolt Caps SR 1083 Black LDPE Protection cap and retaining washer in one unit Hold everything together during assembly, storage and shipment Protect against damage and dirt ingress Easy to grip, even when wearing gloves D Type 2 Type 1 h d1 d1 d1 D l D D Type 1 l1 l2 Pipe Outside Diameter d1 l1 l2 D Type 2 Pipe Outside Diameter d1 D h l * Supplied with bridged retaining loop. d For Banjo Bolt Diameter d D d1 Length * M M M M M d1 82 tel

22 SPECIALIST HYDRAULIC CAPS AND PLUGS Side Release Plugs SR 1120 Natural LDPE Continuous sealing lip and strong flexible side-tab on both designs Type 1 - rounded plug design ensures a low-abrasion fit Type 2 - fins provide firm fit Compression Fit Plugs SR 1121 Yellow LDPE Designed to protect DKO-compression fittings Fin gives a firm fit into the DKO-swivel nut Type 2 Type 1 d h L2 D L1 Thread Type Size D d h L1 L M10 x M10 x M12 x M12 x M14 x M14 x M16 x M16 x M22 x M22 x Thread Size To fit DKO fittings (nipple 24 with O-Ring) D d h L1 L M12 x 1.5 6L M14 x 1.5 6S, 8L M16 x 1.5 8S, 10L M18 x S, 12L M20 x S M22 x S, 15L M24 x S M26 x L M30 x 2 20S, 22L M36 x 2 25S, 28L M42 x 2 30S M45 x 2 35L M52 x 2 38S, 42L Pull-Tab Hose Plug SR 6111 Yellow EVA (Ethylene Vinyl Acetate) Material provides good tensile strength, toughness and increased flexibility Large pull-tab allows easy removal Ideal for plugging hydraulic hoses Ribs provide comfortable fit, without stretching hose d1 d2 D H sales@essentracomponents.fi web 83

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