Connection 1 Connection 2 ft m in mm psi bar in mm

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1 RUBBER WATERBLAST HOSES These high pressure hose assemblies combine rugged construction, dependability, and safe performance at an economical price.. Constructed with four spiral layers of high tensile steel wire plus one braid of high tensile steel wire. Jetstream hoses feature the exclusive No-Blo stainless steel end fitting, still the safest design on the market.. Most assemblies are supplied with a durable braided Cordura cover for abrasion resistance. Custom lengths and configurations available below Standard Assemblies Part Types* Inside Custom Assemblies Rubber water blast hoses of lengths other than those above or with different end fittings or cover types are available upon request. Use the part numbering system below to order the desired assembly: LLL AA BB C Specify in Feet (up to 50 ft) Example: "050" for a 50ft long hose Specify End Fittings by See End Fitting s chart at right. For a hose requiring two different end fittings, codes must be listed in numerical order. Specify Cover Option by See cover descriptions and codes at right. Leave blank if no cover is desired. Maximum Working Minimum Bend Radius 1 2 ft m in mm psi bar in mm Cover Type* K QD Male 20K QD Female ,000 1, Cordura Cover K QD Male 20K QD Female ,000 1, Cordura Cover " Type "M" Female 1" Type "M" Female ,000 1, Cordura Cover " Type "M" Female 1" Type "M" Female ,000 1, Cordura Cover " Type "M" Female 1" Type "M" Female ,000 1, No Cover " Type "M" Female 1" Type "M" Female ,000 1, No Cover * See details on all connection types beginning on page I-2. End Fitting s Type Fitting 1" Type "M" Female 42 20K Quick Disconnect Male 63 20K Quick Disconnect Female 64 3/8" Jetstream Lance Female 66 9/16" Jetstream Lance Female 67 20K Jetstream Port Female 69 Cover Options Cordura Cover (Cover Option : 4) Constructed of thick, heavy-duty braided nylon, this cover protects the hose from abrasion caused by vibration or moving the hose along a rough surface. Replacements Parts K Seal (used in 20K QD connection) Cordura Cover FITTINGS See Section F HOSE CHECKS See Safety, Page G-6 SAFETY SHROUDS & WHIP HOSES See Safety, Page G-5 FLEX LANCE STRAIN RELIEF HOSES See Safety, Page G-6 D-1 Copyright 2004

2 THERMOPLASTIC HOSES These premium hoses provide the most durable and reliable means of connecting system components.. Constructed of plastic core reinforced by four or six spiral layers of high tensile steel wire enclosed in a tough, flexible polyamide jacket.. Smooth plastic core minimizes pressure loss and offers the maximum resistance to damage caused by aging, moisture absorbtion, and changing environmental factors.. Stainless steel end fittings with industry standard connections.. Heavy duty vinyl abrasion cover prevents damage caused by vibration and movement of hose on rough or uneven surfaces (see page D-5 for cover details).. See pages D-6-7 for pressure drop graphs.. For special lengths, end fittings, or cover options, see custom order instructions on page D-4. Part End Fitting s* Inside Max. Operating Minimum Bend Radius ft m in mm psi bar in mm /16" Type "M" Female ,300 1, /16" Type "M" Female ,300 1, " MP Tube Nipple ,300 1, " MP Tube Nipple ,300 1, " Type "M" Female ,300 1, " Type "M" Female ,300 1, /4" MP Tube Nipple ,300 1, /4" MP Tube Nipple ,300 1, /16" MP Tube Nipple ,300 1, /16" MP Tube Nipple ,300 1, /4" Type "M" Female ,750 1, /4" Type "M" Female ,750 1, /16" MP Tube Nipple ,750 1, /16" MP Tube Nipple ,750 1, /16" Type "M" Female ,750 1, /16" Type "M" Female ,750 1, * See details on all connection types beginning on page I-2. Medium (MP) Tube Nipple connections do not include gland nuts and collars. FITTINGS See Section F HOSE CHECKS See Safety, Page G-6 SAFETY SHROUDS & WHIP HOSES See Safety, Page G-5 FLEX LANCE STRAIN RELIEF HOSES See Safety, Page Page G-6 D-2 Copyright 2004

3 FLEX LANCES Flex lances are uncovered hoses used for the cleaning of small diameter tubes such as those found in heat exchangers, condensers, and boilers.. Flex lances have a small minimum bend radius which allows them to pass through bends in the tubes. Constructed of plastic core reinforced by four spiral layers of high tensile steel wire enclosed in a tough, flexible polyamide jacket.. Smooth plastic core minimizes pressure loss and offers the maximum resistance to damage caused by aging, moisture absorbtion, and changing environmental factors.. Stainless steel end fittings.. See pages D-6-7 for pressure drop graphs.. Standard lengths are 25, 35, and 50 feet and must be specified in the part number, but special lengths or end fitting combinations can be ordered using the instructions on page D-4. Part * xxx = length (ft) End Fitting s** Inside Outside *** TUBE CLEANING NOZZLES See Nozzles, Pages E DURASAFE FOOT CONTROL GUNS See Control Guns & Valves, Pages C-7-8 LANCE FITTINGS AND STINGERS See Fittings, Pages F FLEX LANCE STRAIN RELIEF HOSES See Safety, Page G-6 FLEX LANCE SAFETY GRIP See Safety, Page G-6 Max. Operating Minimum Bend Radius Inlet Side Nozzle Side in mm in mm psi bar in mm XXX4072 3/4" Type "M" Female 9/16" MP Nozzle Nipple LH ,750 1, XXX4075 3/4" Type "M" Female 9/16" MP Nozzle Nipple RH ,750 1, XXX4067 3/4" Type "M" Female 9/16" JS Lance Female ,750 1, XXX6767 9/16" JS Lance Female 9/16" JS Lance Female ,750 1, XXX3971 9/16" Type "M" Female 3/8" MP Nozzle Nipple LH ,750 1, XXX3974 9/16" Type "M" Female 3/8" MP Nozzle Nipple RH ,750 1, XXX3966 9/16" Type "M" Female 3/8" JS Lance Female ,750 1, XXX6666 3/8" JS Lance Female 3/8" JS Lance Female ,750 1, XXX3971 9/16" Type "M" Female 3/8" MP Nozzle Nipple LH ,100 1, XXX3974 9/16" Type "M" Female 3/8" MP Nozzle Nipple RH ,100 1, XXX3966 9/16" Type "M" Female 3/8" JS Lance Female ,100 1, XXX6666 3/8" JS Lance Female 3/8" JS Lance Female ,100 1, XXX3970 9/16" Type "M" Female 1/4" MP Nozzle Nipple LH ,320 2, XXX3973 9/16" Type "M" Female 1/4" MP Nozzle Nipple RH ,320 2, XXX3965 9/16" Type "M" Female 1/4" JS Lance Female ,320 2, XXX6565 1/4" JS Lance Female 1/4" JS Lance Female ,320 2, * Specify flex lance length in feet. For example, specify "050" for a fifty foot long flex lance. ** See details on end fittings for these assemblies on page D-5 and specifications for all connection types beginning on page I-2 *** Outside diameter of end fitting sleeve on nozzle end of flex lance. D-3 Copyright 2004

4 THERMOPLASTIC HOSES & FLEX LANCES CUSTOM ORDER All Jetstream 20,000 psi thermoplastic hoses and flex lances are available in custom lengths or with special end fitting combinations or covers. Common lengths and configurations are available on the two preceding pages. Constructed of plastic core reinforced by four or six spiral layers of high tensile steel wire enclosed in a tough, flexible polyamide jacket.. Smooth plastic core minimizes pressure loss and offers the maximum resistance to damage caused by aging, moisture absorbtion, and changing environmental factors.. Stainless steel end fittings.. See pages D-6-7 for pressure drop graphs.. Use charts and instructions below to build a custom hose or flex lance Part Jacket Color Inside (A) Outside (B) Maximum Burst Maximum Burst Minimum Bend Radius Weight in mm in mm psi bar psi bar in mm lbs/ft kg/m Gray ,760 3,500 20,300 1, Gray ,760 3,500 20,300 1, Gray ,100 3,800 21,750 1, Gray ,100 3,800 21,750 1, Gray ,250 4,500 26,100 1, Blue ,300 5,400 31,320 2, * Outside diameter shown is for hose material. For maximum OD, see sleeve diameters listed in charts on the following page. Specify five digit Series from chart above (#####) Insert a dash between the Series and length (-) Specify in Feet (up to 500 ft) (LLL) Example: Use "050" for a 50ft long hose or lance. Specify End Fittings by (AA & BB) See End Fittings on the following page to select end fittings. For a hose or lance that has different end fittings, list codes in numerical order. Example: Use "4067" for a hose or lance that has a 3/4" Type "M" Female fitting on one end and a 9/16" Jetstream Lance Female fitting on the other. Specify Cover Option by (C) See Cover Options on the following page. Leave blank if no cover is needed. ##### - LLL AA BB C D-4 Copyright 2004

5 END FITTINGS Use the information contained in the charts below to select the fitting codes for the connection types desired. See specifications for all connection types beginning on page I-2. TYPE "M" FEMALE Hose Series (L) Sleeve OD (D) in mm in mm /16" Type "M" (M-21) " Type "M" (M-16) /4" Type "M" (M-12) /16" Type "M" (M-9) /16" Type "M" (M-9) /16" Type "M" (M-9) MEDIUM PRESSURE TUBE NIPPLES Male left-hand threaded end fittings designed for connection to other medium pressure fittings and ports using the appropriate gland nuts and collars. Hose Series (L) Sleeve OD (D) in mm in mm " MP Tube LH /4" MP Tube LH /16" MP Tube LH /16" MP Tube LH /8" MP Tube LH /16" MP Tube LH /8" MP Tube LH /4" MP Tube LH /8" MP Tube LH /4" MP Tube LH JETSTREAM LANCE FEMALE Hose Series (L) Sleeve OD (D) in mm in mm /16" JS Lance Female /8" JS Lance Female /8" JS Lance Female /4" JS Lance Female MEDIUM PRESSURE NOZZLE NIPPLES Connect directly to nozzles with female left or right hand medium pressure tube connections. Hose Series Size LH (L) Sleeve OD (D) in mm in mm /16" MP Tube /8" MP Tube /8" MP Tube /4" MP Tube RH COVER OPTIONS Abrasion Cover (Cover Option : 1) Constructed of clear PVC and reinforced with a rigid spiral coil, the Abrasion Cover helps protect the hose external damage and caused by vibration or movement along rough or uneven surfaces. Burst Shield Cover (Cover Option : 2) Constructed of steel wire reinforced heavy-duty synthetic rubber, the Burst Shield Cover protects the user from hose failure while protecting the hose from external damage. D-5 Copyright

6 HOSES & FLEX LANCES PRESSURE DROP DATA The charts on this page and the next are used to approximate how much pressure will be lost through a particular hose or lance at a given flow rate. Because of frictional forces, the water exiting a hose or lance could be at a significantly lower pressure than at entry. In some cases, especially when using smaller hoses and lances such as Series & 51953, the flow rate that can be used is determined by pressure drop through a lance rather than the pump's maximum output. PRESSURE DROP & NOZZLE SIZING drop is especially important to understand when sizing nozzles. Use the following procedure for correct nozzle sizing: 1. Determine the pressure needed for a particular cleaning operation and subtract that amount from the desired pump operating pressure. The result is the desired pressure drop. 2. Consult pressure drop chart for the hose to be used to determine what flow rate will result in the intended pressure drop. 3a. If this flow rate exceeds the maximum flow of the pump, use the chart to find the pressure drop at the maximum pump flow and subtract that amount from the desired pump operating pressure to get the pressure at the nozzle. Then use the flow charts provided for the desired nozzle to select a nozzle, or nozzles, matching the desired flow and pressure. 3b. If this flow rate is within the capability of the pump, use the flow charts provided for the desired nozzle to select a nozzle, or nozzles, matching the desired flow and pressure. Note: Doubling the length of a hose or lance will result in approximately twice the pressure drop at the same flow rate. SERIES THERMOPLASTIC HOSE See pages D-2 and D-4-5 for ordering information. SERIES RUBBER WATERBLAST HOSE See page D-1 for ordering information. SERIES THERMOPLASTIC HOSE See pages D-2 and D-4-5 for ordering information. Phone (US & Canada): or D-6 Copyright 2004

7 HOSES & FLEX LANCES PRESSURE DROP DATA SERIES THERMOPLASTIC HOSE & LANCE See pages D-2-5 for ordering information. SERIES THERMOPLASTIC HOSE & LANCE See pages D-2-5 for ordering information. SERIES THERMOPLASTIC HOSE & LANCE See pages D-3-5 for ordering information. SERIES THERMOPLASTIC HOSE & LANCE See pages D-3-5 for ordering information. D-7 Copyright 2004

8 RIGID LANCES For use in manual or automatic tube cleaning applications Machined from high tensile strength, cold drawn stainless steel Three connection types available: Left Hand Medium Tubing (MP Tube LH) Can be used with glands and collars or with tube nozzles. Available in 1/4" to 3/4" sizes. Right Hand Medium Tubing (MP Tube RH) Available in 1/4" to 3/4" sizes. Jetstream Lance s (JS Lance) Available in 1/4", 3/8", & 9/16" sizes. See page pressure drop graphs on the next page To order, use five digit part number followed by a dash (-) and length in feet (up to 25 ft). Part * xx = length (ft) * See details on all connection types beginning on page I-2. NIPPLES See Fittings, Page F-13 for lengths under 2 feet (24 inches). DURASAFE FOOT CONTROL GUNS See Control Guns & Valves, Pages E-7-8 LANCE FITTINGS AND STINGERS See Fittings, Pages F Available Nozzle Types TUBE SPINNING See page E-12 Types* DRIL-JET See page E-13 Outside Outside HPF & HPE See pages E Max. Operating 1 (C1) 2 (C2) in mm in mm psi bar XX 3/4" MP Tube LH 3/4" MP Tube LH ,000 1, XX 3/4" MP Tube LH 3/4" MP Tube RH ,000 1, XX 3/4" MP Tube RH 3/4" MP Tube RH ,000 1, XX 9/16" MP Tube LH 9/16" MP Tube LH ,000 1, XX 9/16" MP Tube LH 9/16" MP Tube RH ,000 1, XX 9/16" MP Tube LH 9/16" JS Lance ,000 1, XX 9/16" MP Tube RH 9/16" MP Tube RH ,000 1, XX 9/16" MP Tube RH 9/16" JS Lance ,000 1, XX 9/16" JS Lance 9/16" JS Lance ,000 1, XX 3/8" MP Tube LH 3/8" MP Tube LH ,000 1, XX 3/8" MP Tube LH 3/8" MP Tube RH ,000 1, XX 3/8" MP Tube LH 3/8" JS Lance ,000 1, XX 3/8" MP Tube RH 3/8" MP Tube RH ,000 1, XX 3/8" MP Tube RH 3/8" JS Lance ,000 1, XX 3/8" JS Lance 3/8" JS Lance ,000 1, XX 1/4" MP Tube LH 1/4" MP Tube LH ,000 1, XX 1/4" MP Tube LH 1/4" MP Tube RH ,000 1, XX 1/4" MP Tube LH 1/4" JS Lance ,000 1, XX 1/4" MP Tube RH 1/4" MP Tube RH ,000 1, XX 1/4" MP Tube RH 1/4" JS Lance ,000 1, XX 1/4" JS Lance 1/4" JS Lance ,000 1,379 MP Tube LH MP Tube RH JS Lance D-8 Copyright 2004

9 RIGID LANCE PRESSURE DROP See Page D-6 for information regarding pressure drop. 3/4" RIGID LANCES.740" O.D. x.437" I.D. 9/16" RIGID LANCES.553" O.D. x.312" I.D. 3/8" RIGID LANCES.368" O.D. x.203" I.D. 1/4" RIGID LANCES.245" O.D. x.109" I.D. STINGERS See Fittings, Section F SLIM LINE COUPLERS See Fittings, Section F FITTINGS,CONNECTORS,COUPLINGS See Fittings, Section F FLEXIBLE HOSES See Hose, Section C NOZZLES See Nozzles, Section D D-9 Copyright 2004

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