8Th. Revision Jan. 01, /33 (D2) S/N 330,000_349,999. Turbine Drive Water-Reels Engine Drive Slurry-Reels 30/33A & 30LP (D2) Parts Manual

Transcription

1 8Th. Revision Jan. 01, /33 (D2) S/N 330,000_349,999 Turbine Drive Water-Reels Engine Drive Slurry-Reels 30/33A & 30LP (D2) Parts Manual Serial No. 330, , S. Schrader Ave. Havana, Illiniois Phone: Fax Page 1

2 Table Of Contents Assembly Page Running Gear Assembly 3 Cradle Assembly 4 Spool Assembly 5-6 Levelwind Assembly 7 Boom Assembly For 30LP 8 Boom Assembly & Shutoff For 30A/33A 9 Shield Group 10 Turbine Assembly T Turbine Assembly T Gearbox Drive Train Group Sprinkler Cart Assembly 30LP 21 Sprinler Cart Assembly 30A, 33A Hydraulic Curcuit Engine Drive Assembly For Parts that are described as "Left" or "Right" the water inlet side of the machine is considered the right side Items Such as common fasteners, grease fitting, and other small parts easy to acquire locally are not listed. Page 2

3 Running Gear Assembly WHEEL,15X10 6BOLT 6"BCD TIRE 11L PLY CAP,HUB WILT NUT,SLOTTED 7/8 WIL BEARING,TIMKEN LM A Hub, With Races Only, Wilton B HUB ASSY,6BOLT W BEARING,TIMKEN LM SEAL,CR LUG BOLT 1/2 X SPINDLE, BEARING,TURNTABLE D Chassis JACK,TONGUE 41,45,T27-T CRANK HANDLE PIN,HITCH 3/4X4-1/8 ZN PIN,HITCH 3/4 X 6-1/ PIN, 3/4 X PIN,HAIR.118DIAX2-11/ WASHER,SPINDLE WILTON # RACE,LM RACE,INNER LM HANDLE Screw, Allen Cap 1/2 x 5" 1 Page 3

4 Cradle Assembly NUT,10-1.5MM NYLOC 2 2A NUT 2 2B WASHER SPRING, RUBBER STABILIZER CRANK HANDLE HANDLE,PAWL PIN.55 X 3.37 OAL SPRING,RIGHT TORSION SPRING,LEFT TORSION FOOT,STABILIZER CHAIN SIDE FOOT,STABILIZER TURBINE SIDE LEG, STABILIZER LEFT - D LEG, STABILIZER RIGHT - D ROLLER SHAFT,PTO60"OAL#1 BUSH Cradle, SCREW,BRAKE CONTROL WASHER,BRAKE SPRING PLATE,BRAKE BRAKE PAD 2 23A PLATE,THREADED BRAKE 1 23B BOLT,8-1.25MM X 20 BR BRAKE MT. ( D2 ) PIN,20MM X 203MM Plate HAND GRIP MOD X PIN Page 4

5 Spool Assembly 1A SEAL RING 4" 6-3/8 OD X 9/16 1 1B SEAL RING 3" 4.5 X 3.5 X 1/2 1 2A FITTING, ENTRY - 25/120 TURBINE 1 2B FITTING, ENTRY - 10/50 TURBINE 1 3A O-RING 104MM X 3.53MM 2 3B O-RING,DIA X A ELBW,UPPER(T-33A,E33A) 1 4B ELBW,UPPER(T-30A,30LP) O-RING 5-1/8"OD X 1/8" CS SEALING RING SUB A SEAL KIT,UNIVERSAL FIT-D2/AR5 27K RING,RET WASHER,SLIP JOINT SPACER,D2 SPOOL HOSE DRUM SUPPORT NUT, SLIP JOINT 30 - D2/AR SUPPORT,FLANGED (D2-AG5) SPACER D2 BASE 1 14A HOSE END OUTLET - 4" BALL 1 14B HOSE END, 3" BALL TO 3" HOSE 1 15A LEVER RING 4" MM 1 15B LEVER RING 3" MM 1 16A HOSE, IRR SUPPLY REMNANT 4"(PERFT) Ft B HOSE, IRR SUPPLY REMNANT 3"(PERFT) Ft. 30 Page 5

6 Spool Assembly 17A SUPRA CLAMP 104MM-112MM 1 17B SUPRA CLAMP 79MM-85MM 1 18A HOSE END INLET B HOSE END INLET 3" TO 4" BAND,RING LOCK 4 IN 1 20A ELBW,3" PE TUBE - D &UP 1 20B ELBW,PE TUBE 100MM - D CLAMP,ATLANTIC 86MM X95MM HOSE A BAND, HOSE 90MM 2 23B BAND, HOSE 100MM 2 24A HOSE RING WITH FLANGE 90MM 1 24B TUBE END,100MM X FLANGE CHAIN 1/2 METRIC ROLLER Ft LINK 1/2 CONNECTOR LINK,1/2" OFF-SET METRIC 2 28A TUBE,PE 90MM X 3.0 ID X 1000FT 1 28B TUBE,PE 90MMX3.0IDX1100FT 1 28C TUBE,PE 100X3.3ID X 800 FT Spool RING,ANTIFRICTION GASKET, 5.75"BCD 4.3 ID O-RING 3-7/8X3-3/8 90DURO 1 Page 6

7 Levelwind Assembly 1A FRAME,LEVELWIND58-3/4"OAL 1 1B LEVELWIND ASSY, W/O DRIVE SPROCKET HUB, SPROCKET SPRKT,LVLWND IDLER 13T A BUSH,MACH 1-1/2X1X18GA RING,RET EX 1 8A FORK, (30, 90MM) - D2 1 8B FORK, (33, 100MM) - D SUPPORT,FORK CLIP,RETAINING LINK, HOSE GUIDE, ROUND END CHAIN 5/8 METRIC ROLLER PER FT. ( 150 Rollers) ft A SPRKT,.5X29TEETH (Model 30) 1 13B SPROCKET.5 X 25 TOOTH (Model 33) PIN,SPRING 7MM X 45MM SPRKT,LVLWND DRIVER 13T 5/8" GEARBOX,RIGHT ANGLE Bolt, M8x25 mm SCREW,12MMX25MM DOGPOINT(7.5MM DIA) SPACER, GEARBOX - A-SERIES 4 Page 7

8 Boom Assembly For 30LP PLLY,WRP17/32X2X7/8B STL BUSH,STL.843X.56X.62L WINCH FULTON K BOOM BASE D2 LP CLAMP PLATE Brace, Boom BOOM,LIFT - A BRACE D2 LP CABLE,1/4-7X19 GAC PER FT ft HOOK,CLEVIS SLIP 3/8 ZN 1 Page 8

9 Boom Assembly For 30A/33A & Shut Off For All D-2 s BOOM BRACE BAR, COMPENSATOR - D PLLY,WRP17/32X2X7/8B STL BUSH,STL.843X.56X.62L BUSH,STL 3/4X.51X1.75L ARM,LIFT BOOM,CATCH BOOM,LIFT ASSY LINK,BOOM CHAIN ARM,LIFT CHAIN,3/8 PROOF COIL PLTD ft HOOK,CLEVIS SLIP 3/8 ZN SPRING TNSN 1 X 6 PLATED WINCH FULTON K CABLE,1/4-7X19 GAC PER FT ft SPRING, COIL - SHUT OFF RETAINER BOOM BRACE TRANS. BRACE CAP PLUG RETAINER 1 Page 9

10 Shield Group SHIELD D GUARD, LEVELWIND TOP - FG SHIELD,30 SPOOL SHIELD, LEVELWIND BOTTOM SHIELD, BELT HINGE LATCH,RUBBER DRAW (not shown) 1 Page 10

11 Turbine Assembly T-100 (T30A & T30LP) NUT,SELF LOCKING M14 X IMPELLER 5.43 X.51VANE H SPACER,25MM X 16MM X 7MM SHIM,MYLLAR 16.2X23.8X BODY,TURBINE 10/ O-RING,DIA X GASKET,BY-PASS SCREW,6-1MM X 16MM O-RING DIA X SHAFT,BYPASS W/GROOVES FITTING, ENTRY - 10/50 TURBINE LEVER,CONTROL BY-PASS ROD, BYPASS CONTROL "L" - D2 50" U-BOLT ROD, INNER COMP. AA AND A SET SCREW X 8MM LONG ROD, OUTER CMPNSTR - AA/A1/D2 47.9" HANDLE, SLOTTED WITH THREAD PLLY,100MM,75MM,53MM3STEP W/SETSCR SPRING BELT TIGHTENER KEY 6 X 50 1 Page 11

12 Turbine Assembly T-100 (T30A & T30LP) SET SCREW X 8MM LONG PLLY,100MM,75MM,53MM3STEP W/SETSCR BELT AX RETAINING RING E STOP RING I BEARING,6204-2RS WASHER,FLAT 37MM X 20MMX3MM IMPELLER PIN SEAL,20 X GAUGE PROTECTOR ARM,COMP O-RING 8.73MM ID X 1.78MM CS REGULATOR FLAP O-RING DIA. 203 X COVER, 10/50 TURBINE LEVER LOCK HANDLE KEY 5 X TURBINE ASM, 10/50 - A1 (25/27/30) 1 Page 12

13 Turbine Assembly T-100 (T30A & T30LP) GAUGE, PRESS SHIM,28MM OD 20MM ID X1MM DISC. BY-PASS ROD END SEAL RING 3" 4.5 X 3.5 X 1/ HAND WHEEL KNOB BEARING, TAPERED ROLLER HAND GRIP MOD X BEARING,5204-2RS LEVER, BY-PASS - 25/ LEVER,BY-PASS PLATE, STOP 25/ SHIELD SUPPORT 1 Page 13

14 Turbine Assembly T-200 For T33A NUT,SELF LOCKING M14 X a IMPELLER 6.77ODX.51 VANE 1 2b IMPELLER 6.77ODX.87 VANE SHIM,MYLLAR 16.2X23.8X SPACER,25MM X 16MM X 7MM SPACER 25MM X 20MM X 5MM SEAL,20 X O-RING 4MM X 54MM O-RING 2.36 ID X.103 C/S TURBINE HUB T / KEY 5 X SHAFT,IMPELLER 25/ KEY 6 X BEARING,6204-2RS SPACER LONG STOP RING I RETAINING RING E PLLY,100MM,75MM,53MM3STEP W/SETSCR BELT AX HAND GRIP MOD X LEVER,BY-PASS 1 Page 14

15 Turbine Assembly T-200 For T33A LEVER, BY-PASS - 25/120 1 O-RING 15.54MM ID X 2.6MM SHAFT,BYPASS W/GROOVES KEY 6X SCREW,6-1MM X 16MM DISC,BY PASS GAUGE PROTECTOR BY-PASS LEVER SPACER, 1" OD X 2.4" 8MM THREAD-FG WASHER,10 X Nut, M SPRING BELT TIGHTENER PLATE,CLAMP COVER,IMPELLER TURBINE ASM, 25/120 U-BOLT ROD END ROD, BYPASS CONTROL "L" - D2 50" 1 HANDLE, SLOTTED WITH THREAD 1 REGULATOR FLAP WITH PIN 1 O-RING 8.73MM ID X 1.78MM CS 2 ROD, OUTER CMPNSTR - AA/A1/D2 47.9" 1 Page 15 1

16 Turbine Assembly T-200 For T33A BODY,TURBINE 25/ O-RING 104MM X 3.53MM SUPPORT - FG GAUGE, PRESS ELBW,UPPER(T-33A,E33A) HINGE SHIELD, BELT O-RING MM ID X 3.53C/S PLATE, STOP 25/ HAND WHEEL KNOB FITTING, ENTRY - 25/120 TURBINE KIT, RUNNER OVERHAUL - 25/ BEARING,5204-2RS ARM, COMPENSATION - FG ROD, INNER COMP. AA AND A LOOP, COMPENSATOR - 10/50, 25/ SPACER, 10MM THREAD - FG1 1 Page 16

17 Gearbox SHAFT, GEARBOX INPUT- A BOX SEAL,20MM X 47MM X 7MM SNAP RING I BEARING,6204-2RS RETAINING RING E BEARING, STOP TURRET PIN FREEZE PLUG SEAL,12MM X 32MM X 7MM SHAFT SNAP RING, E Gearbox Body Gearbox Cover SHIM 12 X KEY 4 X GEAR, DOUBLE Shim i12 x SHAFT ASSM R93 7-1/4" OAL SEAL,OIL 35X62X SNAP RING I BEARING, SHIM SP: Pinion Z72M KEY, 8MM X 8MM X 20MM SPACER, 33X42X STOP RING E30 1 Page 17

18 Gearbox PLUG DIA RING,STOP BASE A1 75MM E SPACER DIA18X2.8BASE A SAFETY KEY & THREADED PIN BREATHER, 1/4" PIN,BEARING 2X SPACER 22 X PIN,SPLINED BASE A1 75MM GEARBOX D2&A1 (49.5 : 1) SHIELD,PTO SPLINE CRANK, PTO REWIND 1 Page 18

19 Drive Train Group SNAP RING E SNAP RING I BEARING,6005-2RS SPACER DIA SPROCKET,CLUTCH SPRING PIN PIN CHAIN 5/8 METRIC ROLLER PER FT. ft a LINK,5/8 OFF-SET 1 11b LINK,5/8 CONNECTING SHFT,DIA 40MM/25MM 8.6"OAL - D KEY 8MM X 12MM X 40MM SPACER DIA. 40MM X 50MM X 1MM BEARING,6208-2RS WASHER,SPECIAL SCREW 10MMX25MM ALEN FLAT 1 17a SCREW 10MMX35MM ALEN FLAT Support PINION, 40MM BORE M20 PIN -FF1/D SHAFT,BELT IDLER SPACER 1 23a IDLER ASSY BEARING,6005-2RS RING,RET EX 1 Page 19

20 Drive Train Group SPRING BELT TIGHTENER END SUPPORT D SNAP RING E SPACER, 35MM X 45MM X 1MM SPROCKET, 5/ SAFETY KEY & THREADED PIN GEARBOX D2&A Gearbox Cover PULLEY,TACH-FOR D2 90/ BELT, TACH, DIA 3.5MM X 590MM PULLEY,TACH BRACKET, TACHOMETER TACHOMETER ASM,0-400 FT/HR A SERIES ARM, IDLER - D2/FF1/FG1/MF1/MG1/ PLLY,3 STEP 100,125,147 W/SETSCRW KEY 6 X PIN,ANTI-RETURN PAWL AR4/5/6/ PAWL,NON RETURN D2 & A SPACER SHIELD,PTO SPLINE PULLEY,166MM 191MM 213MM 1 Page 20

21 Sprinkler Cart Assembly For 30LP BAIL,LIFT BODY A1&D CHAIN,3/16PROOF COIL PLTP ft YOKE A1 CART AXLE,B160,B140,27/30CART LEG,INNER,25 GUNCART STRAP LEG,OUTER,25 GUNCART SPACER, WRT WHEEL&TIRE,4:80X12 4BOLT SPINDLE,A1 CART REAR AXLE PLUG,WITH LEVER,BALL 3" SEAL RING 3" 4.5 X 3.5 X 1/ WHEEL&TIRE,480/400X8 1B 2P CHAIN,3/8 PROOF COIL PLTD ft CLEVIS,DBL CMBL HITCH, CHAIN CAP,HUB NUT, SLOTTED NF 3/4" WASHER,SPINDLE WIL KIT, CUP AND CONE SET KIT, CUP AND CONE SET BOLT,LUG WILT HUB,WITH RACES ONLY W SEAL,CR Page 21

22 Sprinkler Cart Assembly For 30A & 33A BAIL,LIFT BODY GUNCART YOKE FRONT GUNCART AXLE,FRONT LEG,INNER 30 CART STRAP,CLAMP LEG,OUTER 30 CART SLEEVE 1 10A HUB,WITH RACES ONLY W B HUB & AXLE ASSM GUNCART SPINDLE,REAR GUNCART PLUG,GUNCART SEAL RING 4" 6-3/8 OD X 9/ A TIRE,16X6.5X8 4 PLY 1 14B TUBE,INNER 16X6:50X CHAIN,3/8 PROOF COIL PLTD ft CLEVIS,DBL CMBL HITCH, CHAIN 1 18A WHEEL,8X5.75 4BOLT 4BCD 1 18B WHEEL&TIRE,16X6:50X8 4PG KIT, CUP AND CONE SET WHEEL&TIRE ASSY 6.70X15 5"BCD4BOLT 2 Page 22

23 Sprinkler Cart Assembly For 30A & 33A 21A TIRE,6.70X15 4 PLY 2 21B TUBE,INNER 5:90 & 6.70X CAP,HUB NUT,SLOTTED NF 5/ BUSH,MACH 1-1/2X1X18GA BEARING,TIMKEN LM RACE,OUTER LM Bolt, Wilton HUB,WITH CUPS ONLY W RACE,LM BEARING,TIMKEN LM SEAL,CR SEAL,CR NUT,SLOTTED NF 1" Washer Wilton BEARING,TIMKEN L BOLT,LUG WILT Page 23

24 Hydraulic Curcuit ADPTR,6MJICX6MSAEX90DEG PUMP,HYDRAULIC ADPTR,8MJICX8MSAE HOSE,8FJICX1/2"MNPTX 16" ADPTR,8MJICX1/2MNPTX90DEG BUSH,REDUCING,BLACK 1-1/4X1/2" FILTER HYD. OIL TANK,OIL 7 GAL BSHNG,RDCNG STEEL (PLTD) 1X3/ ADPTR,8MJICX3/4MNPTX90DEG 3 11A HEAD,OIL FILTER 1 11B FILTER,SPIN HYD OIL HOSE,8FJICX8FJIC90DEG105" 1 13A FLOW CONTROL MT 4 IN. 1 13B FLOW CONTROL MT ADPTR,8MJICX1/2MNPT CROSS W/BOLT NPPL,CLOSE BLK 1/2" VALVE 1/2"1/4 TURN HIGH P 1 Page 24

25 Hydraulic Curcuit HOSE,8FJICX1/2"MNPTX 16" NPPL,1/2"X 6.0 BLACK CONTROL,FLOW 4GPM HOSE,8FJIC90X1/2MNPTSW ELBW,1/2 BLACK NPT NPPL,CLOSE BLK 1/2" ELBW,STRT BIP 1/2X90DEG TEE,1/2 FNPT HYD. STEEL ADPTR,1/2MNPTX1/2MNPTX HOSE,10FJIC X 1/2MNPTX33" MOTOR HYD MK DIAPHRAGM,GAUGE PROTECTOR Body Gauge Proector GAUGE, PRESS ADPTR,FLANGE,PUMP-ENG4&5.5 1 Page 25

26 Engine Drive Assembly CAP,TANK-5.3 GAL GAS TANK,FUEL&CAP 5.3GAL STRAP, GAS TANK BELTING,NEOP 5 PLY 1 IN ft VALVE 1/4 TURN 1/8FNPT X 1/8MNPT BARB,HOSE BR 1/8 NPT X 1/4 2 7A CLAMP,SPRING.42 ID 2 7B CLAMP,SPRING.360 ODX A HOSE,GAS 1/4X27/64 ft. 1 8B HOSE,GAS 3/16X23/64 ft FILTER,FUEL 1/4" MT. TANK COMP.BRKT ARM,SPEED CONTROL CLAMP,PLATE HYD.MT. D2 & A CLAMP,PLATE WIRE,ELECT.3 WIRE 14 GA ft SWITCH 6 X GROMMET,CMPRSSN 1/2 NPT SWITCH MT SHUT OFF BAR 1 Page 26

27 Engine Drive Assembly VALVE MT. TUBE & STOP LINK VALVE SHUT OFF Slide SLIDE LINK COMP BACKING PLATE PIN MT.,HYD MOTOR FG1,& D SLIDE ADJ ARM, TANK,OIL 7 GAL CAP,TANK-OIL TACH PULLEY A1 & D TACH MT SPRKT,50B12 1 BORE SPRING TNSN 1 X 6 PLATED TACH PULLEY WITH TIRE TACHOMETER ASM,0-400 FT/HR A SERIES SPRING,TENSION 3/8OD.049WR X 2IN HOSE RETAINER HOSE LOOP 1 Page 27

28 Engine Drive Assembly WASHER,SNUBBING.09X.4X DAMPENER,MOTOR MT KNOB, STAR 3/8-16 X 1" MALE PLATE 4HP ENGINE,HONDA 4HP KEYED SH CPLNG,HALF ENG 3/4" BORE CPLNG,RUBBER 25 THROUGH CPLNG,HALF PUMP 1/2" BORE ENGINE COVER HONDA LINK BARB,RDCNG HOSE 1/4X3/16 1 Page 28