S/SX Tubes series Extremely robust and sturdy covered steel cable carriers

Transcription

1 S/SX Tubes Extremely robust and sturdy covered steel cable carriers Trademarks are legally protected for the TSUBAKI KABELSCHLEPP GmbH as a national or international registration in the following countries: tsubaki-kabelschlepp.com/trademarks

2 S/SX Tubes Overview S/SX Tubes Innenhöhe Inner heights Aluminum covers available in 1 mm width sections 2 4 bolted aluminum covers for extreme loads 3 Joint design with hardened bolts for long service life Cranked link plate design 5 Can be opened quickly on the inside and the outside for cable laying 6 Different separation options for the cables S Side bands made of galvanized steel SX Side bands made of steel resistant to rust and acid 7 Extremely robust side bands, galvanized or stainless steel 8 Steel band cover available in 1 mm width sections 9 Replaceable glide shoes 10 End connectors for different connection variants Chain widths tsubaki-kabelschlepp.com/ s-sx-tubes Features Extremely robust, sturdy steel cable carriers for heavy mechanical loads and rough environmental conditions Side bands made of steel or stainless steel Very sturdy link plates, each consisting of two individual plates Very extensive unsupported lengths even with large additional loads Joint design with multi stroke system and hardened bolt Bolted stay systems, solid end connectors Explosion protection with classifi cation EX II 2 GD as per ATEX RL The design Proven steel cable carriers with extremely sturdy link plates and dedicated joint design with multi stroke system and hardened bolt. The extremely sturdy design allows extensive unsupported lengths and high possible additional loads. 1 mm Sandwich design: Link plates consist of two plates welded together Glide shoes available for gliding applications Stroke system with hardened bolt and circlips Also available as open variants with different stay variants 615

3 S/SX Tubes Key for abbreviations on page 12 S/SX Tubes Overview Type S/SX0650 Tubes Opening variant Stay variant h i h G B i B k B i- grid t Additional load [kg/m] d max RMD X mm S/SX0950 Tubes RMD Design guidelines from page 38 S/SX1250 Tubes RMD Technical support: S/SX1800 Tubes RMD * More information can be found in our technical manual. ** Depending on the specifi c application, additional gliding elements or rollers are required. *** Application-specifi c, values on request. 616 Technical manual Do you need additional information on the S/SX? Our technical manual at tsubaki-kabelschlepp.com/download contains all information for selecting your cable carrier.

4 S/SX Tubes Overview Unsupported arrangement Gliding arrangement Inner distribution Installation variants Travel length [m] v max [m/s] a max [m/s 2 ] Travel length [m] v max [m/s] a max [m/s 2 ] TS0 TS1 TS2 TS3 vertical hanging or standing lying on the side rotating arrangement Page S/SX Tubes Innenhöhe Inner heights ,8 2,5 5 *** Chain widths ,8 2,5 5 *** ,5 2,5 5 *** tsubaki-kabelschlepp.com/ s-sx-tubes 17,8 2 3 *** 0,

5 Technical support: S/SX0650 Key for abbreviations S/SX Tubes on page 12 Design guidelines from page 38 S/SX0650 Stay variants Overview Pitch 65 mm Stay variants Inner height 30 mm Chain widths mm Bending radii mm Aluminum stay RMD... page 620 Aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Inside/outside: Threaded joint easy to release. TOTALTRAX complete systems Benefi t from the advantages of the TOTALTRAX complete system. A complete delivery from one source with a warranty certifi cate on request! Learn more at tsubaki-kabelschlepp.com/totaltrax TRAXLINE cables for cable carriers Hi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de 618

6 S/SX0650 Installation dim. Unsupported Gliding Unsupported arrangement S/SX Tubes L B U B t Fixed point L S L f L S/2 Driver H H z H H z L B U B Inner heights 30 Chain widths Load diagram for unsupported length depending on the additional load. Intrinsic cable carrier weight q k = 4.5 kg/m. For other inner widths, the maximum additional load changes. Velocity up to 2.5 m/s Travel length up to 5.8 m Acceleration up to 5 m/s 2 Additional load up to 30 kg/m L f in m 0.5 Additional load qz in kg/m L S in m ER 1 / ER 1S Galvanized steel/er tsubaki-kabelschlepp.com/ s-sx-tubes Gliding arrangement U B L S 2 R L S L B t Fixed point Driver H Velocity up to 1 m/s Travel length on request Acceleration up to 2 m/s 2 Additional load up to 30 kg/m Glide shoes have to be used for gliding applications. The gliding cable carrier has to be routed in a channel. See p Our technical support can provide help for gliding arrangements: 619

7 S/SX Tubes Key for abbreviations on page 12 S/SX0650 RMD Dimensions Technical data Aluminum stay RMD aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Available customized in 1 mm grid. Inside/outside: Threaded joint easy to release. Stay arrangement on each chain link (VS: fully-stayed) 1 mm B i mm in 1 mm width sections Design guidelines from page 38 Recommended max. Ø 24 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. Calculating the cable carrier length Cable carrier length L k Technical support: B i 17.5 B St 7.5 B k bolt-on glide shoes for extended travel lengths min = 115 mm L L k S + L B 2 Cable carrier length L k rounded to pitch t for odd number of chain links B EF h i h G h G B i B St * B k B EF B i + 35 B i + 40 q k [kg/m] * in 1 mm width sections Order example 620 SX RMD St Type B St Stay variant Material L k Our technical support can provide help for gliding arrangements: VS Stay arrangement

8 S/SX0650 RMD Inner distribution TS0 TS1 Divider systems As a standard, the divider system is mounted on every 2 nd cover/chain link (HS). As a standard, dividers or the complete divider system (dividers with height separations) are movable in the cross section (Version A). S/SX Tubes Inner heights 30 Divider system TS0 without height separation Chain widths Vers. min a x min a c min n T min A The dividers can be moved in the cross section. a x a c 13 3 End divider Increments 1 mm Divider system TS1 with continuous height separation Vers. min max a x min a c min n T min A The dividers can be moved in the cross section. a x a c VD0 VD End divider tsubaki-kabelschlepp.com/ s-sx-tubes Order example TS1. A. 3 Divider system Version n T - - VD0 VD1 Height separation Please state the designation of the divider system (TS0, TS1 ), version and number of dividers per cross section [n T ]. If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from the left driver belt. You are welcome to add a sketch to your order. 621

9 S/SX Tubes S/SX0650 End connectors Steel connectors End connectors steel End connectors made of steel. The connection variants on the fi xed point and on the driver an be combined and changed later on, if necessary. Key for abbreviations on page 12 L k l 1 = 95 Connection type 3 50 Connection type outside Connection type inside Bk 43 Bk + 19 Bk + 45 Design guidelines from page 38 Assembly options Technical support: Connection point F fi xed point M driver FKI FKA FHI FHA FII FIA Fixed point FAI FAA Order example MHI MHA MKI MKA Connection surface I connection surface inside A connection surface outside MAI MAA Driver MII MIA Steel. F A I Steel. M A I End connector Connection point Connection type Connection surface Connection type A threaded joint to outside (standard) I threaded joint to inside H threaded joint, rotated 90 to the outside K threaded joint, rotated 90 to the inside Caution: The standard connection variant FAI/MAI is only possible from B k of 70 mm. We recommend the use of strain reliefs before driver and fi xed point. See from p More product information online 622 Assembly instructions etc.: Additional info via your smartphone or check online at tsubaki-kabelschlepp.com/ support Confi gure your custom cable carrier here: onlineengineer.de

10 tsubaki-kabelschlepp.com/ s-sx-tubes S/SX Tubes Inner heights 30 Chain widths

11 Technical support: S/SX0950 Key for abbreviations S/SX Tubes on page 12 Design guidelines from page 38 S/SX0950 Stay variants Overview Pitch 95 mm Stay variants Inner height 44 mm Chain widths mm Bending radii mm Aluminum stay RMD... page 626 Aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Inside/outside: Threaded joint easy to release. TOTALTRAX complete systems Benefi t from the advantages of the TOTALTRAX complete system. A complete delivery from one source with a warranty certifi cate on request! Learn more at tsubaki-kabelschlepp.com/totaltrax TRAXLINE cables for cable carriers Hi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de 624

12 S/SX0950 Installation dim. Unsupported Gliding Unsupported arrangement S/SX Tubes L B U B t Fixed point L S L f L S/2 Driver H H z H H z L B U B Inner height 44 Chain widths Load diagram for unsupported length depending on the additional load. Intrinsic cable carrier weight q k = 7.6 kg/m. For other inner widths, the maximum additional load changes. Velocity up to 2.5 m/s Travel length up to 8.8 m Acceleration up to 5 m/s 2 Additional load up to 45 kg/m Additional load qz in kg/m L f in m L S in m ER 1 / ER 1S Galvanized steel/er tsubaki-kabelschlepp.com/ s-sx-tubes Gliding arrangement U B L S 2 R L S L B t Fixed point Driver H Velocity up to 1 m/s Travel length on request Acceleration up to 2 m/s 2 Additional load up to 45 kg/m Glide shoes have to be used for gliding applications. The gliding cable carrier has to be routed in a channel. See p Our technical support can provide help for gliding arrangements: 625

13 S/SX Tubes Key for abbreviations on page 12 S/SX0950 RMD Dimensions Technical data Aluminum stay RMD aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Available customized in 1 mm grid. Inside/outside: Threaded joint easy to release. Stay arrangement on each chain link (VS: fully-stayed) 1 mm B i mm in 1 mm width sections Design guidelines from page 38 Recommended max. Ø 35 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. Calculating the cable carrier length Technical support: B i 18.5 B St 9.0 B k bolt-on glide shoes for extended travel lengths min = 170 mm Cable carrier length L k L L k S + L B 2 Cable carrier length L k rounded to pitch t for odd number of chain links B EF h i h G h G B i B St * B k B EF B i + 37 B i + 46 q k [kg/m] * in 1 mm width sections Order example 626 SX RMD St Type B St Stay variant Material L k Our technical support can provide help for gliding arrangements: VS Stay arrangement

14 S/SX0950 RMD Inner distribution TS0 TS1 Divider systems As a standard, the divider system is mounted on every 2 nd cover/chain link (HS). As a standard, dividers or the complete divider system (dividers with height separations) are movable in the cross section (Version A). S/SX Tubes Inner height 44 Divider system TS0 without height separation Chain widths Vers. min a x min a c min n T min A The dividers can be moved in the cross section. a x a c 14 4 End divider Increments 1 mm Divider system TS1 with continuous height separation Vers. min max a x min a c min n T min A The dividers can be moved in the cross section. a x a c VD0 VD End divider tsubaki-kabelschlepp.com/ s-sx-tubes Order example TS1. A. 3 Divider system Version n T - - VD0 VD1 Height separation Please state the designation of the divider system (TS0, TS1 ), version and number of dividers per cross section [n T ]. If using divider systems with height separation (TS1) please also state the positions [e.g. VD1] viewed from the left driver belt. You are welcome to add a sketch to your order. 627

15 S/SX Tubes Key for abbreviations on page 12 S/SX0950 End connectors Steel connectors End connectors steel End connectors made of steel. The connection variants on the fi xed point and on the driver an be combined and changed later on, if necessary. 8.4 Connection type Connection type outside L k l 1 = Bk 71 Bk + 41 Bk + 91 Design guidelines from page 38 Assembly options Connection type inside Technical support: Connection point F fi xed point M driver FKI FKA FHI FHA FII FIA Fixed point FAI FAA Order example MHI MHA MKI MKA Connection surface I connection surface inside A connection surface outside MAI MAA Driver MII MIA Steel. F A I Steel. M A I End connector Connection point Connection type Connection surface Connection type A threaded joint to outside (standard) I threaded joint to inside H threaded joint, rotated 90 to the outside K threaded joint, rotated 90 to the inside Caution: The standard connection variant FAI/MAI is only possible from B k of 122 mm. We recommend the use of strain reliefs before driver and fi xed point. See from p More product information online 628 Assembly instructions etc.: Additional info via your smartphone or check online at tsubaki-kabelschlepp.com/ support Confi gure your custom cable carrier here: onlineengineer.de

16 tsubaki-kabelschlepp.com/ s-sx-tubes S/SX Tubes Inner height 44 Chain widths

17 Technical support: S/SX1250 Key for abbreviations S/SX Tubes on page 12 Design guidelines from page 38 S/SX1250 Stay variants Overview Pitch 125 mm Stay variants Inner height 69 mm Chain widths mm Bending radii mm Aluminum stay RMD... page 632 Aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Inside/outside: Threaded joint easy to release. TOTALTRAX complete systems Benefi t from the advantages of the TOTALTRAX complete system. A complete delivery from one source with a warranty certifi cate on request! Learn more at tsubaki-kabelschlepp.com/totaltrax TRAXLINE cables for cable carriers Hi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de 630

18 S/SX1250 Installation dim. Unsupported Gliding Unsupported arrangement S/SX Tubes L B U B t Fixed point L S L f L S/2 Driver Load diagram for unsupported length depending on the additional load. Intrinsic cable carrier weight q k = 13 kg/m. For other inner widths, the maximum additional load changes. Velocity up to 2.5 m/s Travel length up to 13.5 m Acceleration up to 5 m/s 2 H H z Additional load up to 50 kg/m H H z L B U B Additional load qz in kg/m 5.0 L f in m 1.0 L S in m ER 1 / ER 1S Galvanized steel/er Inner heights 69 Chain widths tsubaki-kabelschlepp.com/ s-sx-tubes Gliding arrangement U B L S 2 R L S Glide shoes have to be used for gliding applications. The gliding cable carrier has to be routed in a channel. See p L B t Fixed point Driver H Velocity up to 1 m/s Acceleration up to 2 m/s 2 Travel length on request Additional load up to 50 kg/m Our technical support can provide help for gliding arrangements: 631

19 S/SX Tubes Key for abbreviations on page 12 S/SX1250 RMD Dimensions Technical data Aluminum stay RMD aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Available customized in 1 mm grid. Inside/outside: Threaded joint easy to release. Stay arrangement on each chain link (VS: fully-stayed) 1 mm B i mm in 1 mm width sections Design guidelines from page 38 Recommended max. Ø 55 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. Calculating the cable carrier length Technical support: B i 24.5 B St 12.5 B k bolt-on glide shoes for extended travel lengths min = 200 mm B EF Cable carrier length L k L L k S + L B 2 Cable carrier length L k rounded to pitch t for odd number of chain links h i h G h G B i B St * B k B EF B i + 49 B i + 55 q k [kg/m] * in 1 mm width sections Order example 632 SX RMD St Type B St Stay variant Material L k Our technical support can provide help for gliding arrangements: VS Stay arrangement

20 S/SX1250 RMD Inner distribution TS0 TS1 TS2 Divider systems As a standard, the divider system is mounted on every 2 nd cover/chain link (HS). Divider system TS0 without height separation Vers. min a x min a c min The dividers can be moved in the cross section. n T min A Divider system TS1 with continuous height separation Vers. min max a x min a c min The dividers can be moved in the cross section. n T min A Divider system TS2 with partial height separation Vers. min a x min a c min n T min A 11**/ */ * For VD0 ** For version with height separation to the end divider With grid distribution (1 mm grid). The dividers are attached by the height separation; the grid can be moved in the cross section VD0 VD0 VD a x VD a x a x As a standard, dividers or the complete divider system (dividers with height separations) are movable in the cross section (Version A). VD VD a c VD a c VD a c VD6 VD23 VD45 VD67 VD VD6 VD23 VD45 VD67 VD End divider End divider End divider S/SX Tubes Inner heights 69 Chain widths Increments 1 mm tsubaki-kabelschlepp.com/ s-sx-tubes Order example TS1. A. 3. K1. K5 Divider system Version n T Chamber a x VD1 VD3 Height separation Please state the designation of the divider system (TS0, TS1 ), version and number of dividers per cross section [n T ]. In addition, please also enter the chambers [K] from left to right, as well as the assembly distances [ /a x ] (as seen from the driver). If using divider systems with height separation (TS1 TS2) please also state the positions [e.g. VD23] as viewed from the left carrier belt. You are welcome to add a sketch to your order. 633

21 S/SX Tubes Key for abbreviations on page 12 S/SX1250 End connectors Steel connectors End connectors steel End connectors made of steel. The connection variants on the fi xed point and on the driver an be combined and changed later on, if necessary. L k l 1 = 155 Connection type 5 94 Connection surface outside Bk 74 Bk + 36 Bk + 86 Design guidelines from page 38 Assembly options Connection surface inside Technical support: Connection point F fi xed point M driver FKI FKA FHI FHA FII FIA Fixed point FAI FAA Order example MHI MHA MKI MKA Connection surface I connection surface inside A connection surface outside MAI MAA Driver MII MIA Steel. F A I Steel. M A I End connector Connection point Connection type Connection surface Connection type A threaded joint to outside (standard) I threaded joint to inside H threaded joint, rotated 90 to the outside K threaded joint, rotated 90 to the inside Caution: The standard connection variant FAI/MAI is only possible from B k of 125 mm. We recommend the use of strain reliefs before driver and fi xed point. See from p More product information online 634 Assembly instructions etc.: Additional info via your smartphone or check online at tsubaki-kabelschlepp.com/ support Confi gure your custom cable carrier here: onlineengineer.de

22 tsubaki-kabelschlepp.com/ s-sx-tubes S/SX Tubes Inner heights 69 Chain widths

23 Technical support: S/SX1800 Key for abbreviations S/SX Tubes on page 12 Design guidelines from page 38 S/SX1800 Stay variants Overview Pitch 180 mm Stay variants Inner height 104 mm Chain widths mm Bending radii mm Aluminum stay RMD... page 638 Aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Inside/outside: Threaded joint easy to release. TOTALTRAX complete systems Benefi t from the advantages of the TOTALTRAX complete system. A complete delivery from one source with a warranty certifi cate on request! Learn more at tsubaki-kabelschlepp.com/totaltrax TRAXLINE cables for cable carriers Hi-fl ex electric cables which were especially developed, optimized and tested for use in cable carriers can be found at traxline.de 636

24 S/SX1800 Installation dim. Unsupported Gliding Unsupported arrangement S/SX Tubes L B U B t Fixed point L S L f L S/2 Driver H H z H H z L B U B Inner heights 104 Chain widths Load diagram for unsupported length depending on the additional load. Intrinsic cable carrier weight q k = 26 kg/m. For other inner widths, the maximum additional load changes. Velocity up to 2 m/s Travel length up to 17.8 m Acceleration up to 3 m/s 2 Additional load up to 60 kg/m additional load qz in kg/m 5.0 L f in m L S in m ER 1 / ER 1S Galvanized steel/er tsubaki-kabelschlepp.com/ s-sx-tubes Gliding arrangement U B L S 2 R L S Glide shoes have to be used for gliding applications. The gliding cable carrier has to be routed in a channel. See p L B t Fixed point Driver H Velocity up to 0.8 m/s Acceleration up to 2 m/s2 Travel length on request Additional load up to 60 kg/m Our technical support can provide help for gliding arrangements: 637

25 S/SX Tubes Key for abbreviations on page 12 S/SX1800 RMD Dimensions Technical data Aluminum stay RMD aluminum cover system Bolted aluminum covers for maximum stability. For applications generating chips or coarse contamination. Available customized in 1 mm grid. Inside/outside: Threaded joint easy to release. Stay arrangement on each chain link (VS: fully-stayed) 1 mm B i 250 1,000 mm in 1 mm width sections Design guidelines from page 38 Recommended max. Ø 83 mm The maximum cable diameter strongly depends on the bending radius and the desired cable type. Please contact us. Calculating the cable carrier length Technical support: B i 31 B St B k bolt-on glide shoes for extended travel lengths min = 320 mm 16.5 Cable carrier length L k L L k S + L B 2 Cable carrier length L k rounded to pitch t for odd number of chain links B EF h i h G h G B i B St * B k B EF B i + 62 B i + 70 q k [kg/m] * in 1 mm width sections Order example 638 SX RMD St Type B St Stay variant Material L k Our technical support can provide help for gliding arrangements: VS Stay arrangement

26 S/SX1800 RMD Inner distribution TS0 TS1 TS3 Divider systems As a standard, the divider system is mounted on every 2 nd cover/chain link (HS). Divider system TS0 without height separation Vers. min a x min a c min The dividers can be moved in the cross section. n T min A Divider system TS1 with continuous height separation Vers. min max a x min a c min The dividers can be moved in the cross section. n T min A a x a c VD1 VD2 VD3 VD4 VD5 VD Divider system TS3 with height separation consisting of plastic partitions Vers. min a x min a c min n T min A 1 16 / 42* 8 2 * For aluminum partitions The dividers are fi xed with the partitions. The entire divider system can be moved in the cross section. a x As a standard, dividers or the complete divider system (dividers with height separations) are movable in the cross section (Version A). a c VR0 VR1 VR2 VR4 VR6 VR8 VR10 VR45 VR a x a c 15 8 End divider without VR0 5 4 End divider End divider End divider without VR0 S/SX Tubes Inner heights 104 Chain widths Increments 1 mm tsubaki-kabelschlepp.com/ s-sx-tubes a x 4 Aluminum partitions with 1 mm increments with a x > 42 mm are also available. a x (center distance of dividers) a c (nominal width of inner chamber) When using plastic partitions with a x > 112 mm, we recommend an additional center support with a twin divider (S T = 4 mm). Twin dividers are also suitable for retrofi tting in the partition system. 639

27 S/SX Tubes Key for abbreviations on page 12 S/SX1800 End connectors Steel connectors End connectors steel End connectors made of steel. The connection variants on the fi xed point and on the driver an be combined and changed later on, if necessary. L k l 1 = 210 Connection type Connection type outside Bk 88 Bk + 41 Bk + 91 Design guidelines from page 38 Assembly options Connection type inside Technical support: Connection point F fi xed point M driver FKI FKA FHI FHA FII FIA Fixed point FAI FAA Order example MHI MHA MKI MKA Connection surface I connection surface inside A connection surface outside MAI MAA Driver MII MIA Steel. F A I Steel. M A I End connector Connection point Connection type Connection surface Connection type A threaded joint to outside (standard) I threaded joint to inside H threaded joint, rotated 90 to the outside K threaded joint, rotated 90 to the inside Caution: The standard connection variant FAI/MAI is only possible from B k of 139 mm. We recommend the use of strain reliefs before driver and fi xed point. See from p More product information online 640 Assembly instructions etc.: Additional info via your smartphone or check online at tsubaki-kabelschlepp.com/ support Confi gure your custom cable carrier here: onlineengineer.de

28 tsubaki-kabelschlepp.com/ s-sx-tubes S/SX Tubes Inner heights 104 Chain widths Increments 1 mm 641