Specifications are subject to change without notice. KSA-L15015-GC

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2 A member of the TSUBAKI GROUP 3D movement nylon open style able carriers for 3D movements For three-dimensional movements an be deployed on robots for swiveling and rotational movements: The same system for robot feet and arms With channel system, it is a universal solution for rotary applications Also ideally suited for rotary tables Optimum system for long service life of the cables: The minimum bend radius can be maintained The cables are cleanly isolated in three separate chambers Steel cable for transmission of extremely large tensile forces Open design Fast cable laying by simple pressing in of the cables no threading through is necessary Simple inspection of all the cables Special plastic for long service life Easy fastening on every chain link with quick-opening mounting bracket possible Protective covers or heat shields made of different materials are available for different environmental conditions accessories Impact protection hucking device LineFix saddle-type clamps for strain relief* Quick-opening bracket on a rotary plate Quick-opening bracket on a helical spring * for types R075, R085 and R100 Need help? or

3 GENERAL DATA Example of typical 3D articulation E V A 5 ONOMI ALUE DDED 1 D a B i KR t h i Dimensions in inches (mm) Technical Data Bend Radius KR Outer Link Diameter Ø Da Inner Link Diameter Ø B i avity Height h i Pitch Link Length t Recommended able/hose Diameters Ø R (80) 1.57 (40) 1.06 (27) 0.39 (10) 0.85 (21.5) 0.08 to 0.33 (2) to (8.5) R (115) 2.20 (56) 1.54 (39) 0.55 (14) 1.26 (32) 0.08 to 0.43 (2) to (11) R (145) 2.95 (75) 2.05 (52) 0.87 (22) 1.57 (40) 0.12 to 0.71 (3) to (18) R (175) 3.35 (85) 2.13 (54) 0.94 (24) 1.57 (40) 0.12 to.079 (3) to (20) R (195) 3.94 (100) 2.52 (64) 1.22 (31) 1.57 (40) 0.12 to 1.06 (3) to (27) Typical System omponents Links Steel Wire & Shim Bolts Mounting Brackets Accessories.02 How To Order Ordering a complete cable carrier system carrier system; completely assembled with the required number of mounting brackets, steel wire and metal shim bolts. For example: R x 50 links + 4 mounting brackets Number of Systems Req. 10 x x arrier Type R Bend Radius 145 x x Links in Length 50 Links + + Number of Brackets 4 Brackets

4 A member of the TSUBAKI GROUP 3D movement nylon open style h1 b4 b3 b2 b1 l1 lam-shell closure with spring-clip locking pin Dimensions for Hinged-Opening Mounting Brackets inches (mm) Type Overall Height h1 Overall Depth l1 Overall Width b1 Mounting Width b2 Outer Hole Offset b3 Inner Hole Offset b4 Fastening Bolt Types R (54) 0.59 (15) 3.23 (82) 1.97 (50) 1.42 (36) 0.71 (18) M4 Required R (70) 0.87 (22) 3.39 (86) 2.48 (63) 1.89 (48) 0.94 (24) M4 Required R (86) 1.10 () 4.33 (110) 3.23 (82) 2.52 (64) 1.26 (32) M6 Required R (105) 1.18 (30) 5.24 (133) 3.78 (96) 2.83 (72) 1.42 (36) M8 Required R (120) 1.26 (32) 5.91 (150) 4.41 (112) 2.76 (70) 1.38 (35) M8 Required Standard omponents A B Type Mounting Bracket omponents 2 of each required per bracket set Metal lamp Bolts 2 bolts required per system Steel Wire please specify the total length of individual segments required Strain Relief required to properly secure cables and hoses Bracket Half (A) Hinge Pin (B) R R R Diameter Ø = 0.07 (1.8) Diameter Ø = 0.09 (2.38) Diameter Ø = 0.09 (2.38) R Diameter Ø = 0.09 (2.38) R Diameter Ø = 0.16 (4) Need help? or

5 Optional Accessory Overview Impact protection When a robot is moving, a striking of the against machine components often cannot be avoided. An impact protective device made of elastomer plastic can easily be attached to each link using a cable tie. Heat shield/protective sleeve Heat shield: The heat shield, made of aluminiumcoated textile fiber, protects the cable carrier and the cables within from flying sparks. A heat shield is recommended where there are flying sparks. Protective sleeve: The protective sleeve made of layered polyester offers protection against aggressive cutting and hydraulic oils as well as from fine dusts and paint sprays (not illustrated). hucking device This can be used to set the steel wire to the desired tension quickly and easily, and can be readjusted at any time. Strain relief For securing the cables and hoses. (A strain relief device cannot be used on the same end of the as a chucking device.) Strain relief with LineFix saddle-type clamps LFR (for types R075, R085 and R100) For secure and gentle cable fixing. Multilayer strain relief with double and triple clamps possible. Multiple systems can also be mounted one behind the other. Subject to change..04

6 A member of the TSUBAKI GROUP 3D movement nylon open style Optional Accessories Overview Active pull back mechanism Rapid, repetitive movements of relatively long cable carrier systems in large operating envelopes, constantly hitting the robot arm, are to blame for reducing the service life of the carrier and installed cables. This can lead to a failure of the overall robotic system with expensive downtime and production outages system failure must be prevented. Guidance holder System failure due to cable carrier striking the robot is avoided able carrier glides back and forth through holding device Easy and time saving assembly and disassembly arrier can be quickly and easily opened or closed for fast cable installation an be used in combination with standard holder Available for all sizes Quick-opening bracket mounted on a rotary plate Yet one more degree of freedom on the fastening points. The quick-opening mounting bracket can also rotate on a rotary plate, thus providing greater flexibility when the robot is performing complex movements. Quick-opening bracket on a helical spring If the bracket is mounted on a helical spring, it can give elastically in all directions, swivel, swing out in 3 dimensions and spring back ito place again. Need help? or

7 omponent Ordering Part numbers for ordering Mounted chain links Bend radius 3.15 (80) 4.53 (115) 5.71 (145) 6.89 (175) 7.68 (195) Number of links Part no Dimensions in inches (mm) Quick-opening bracket for Part no Shim bolts 2 pieces (one pair) Part no Steel wire Please specify total length or partial lengths Ø Strain relief 1 piece 0.04 (1.8) 0.10 (2.5) 0.12 (3.0) 0.12 (3.0) 0.16 (4.0) Part no Dimensions in inches (mm) Part no Locating bolt for LineFix strain relief LFR 1 piece Type R 075 R 085 R 100 Part no LineFix strain relief see page hucking device set 1 chucking device and 1 shim bolt Part no Impact protection Type R 075 R 085 R 100 Part no Packing unit: 5 complete items consisting of: 10 semi-circular shells and 5 cable ties Subject to change.

8 A member of the TSUBAKI GROUP 3D movement nylon open style omponent Ordering Part numbers for ordering Heat shield/protective sleeve Heat shield Protective sleeve (not illustrated) Please specify total length or partial lengths. Rotary plate for quick-opening bracket 8 x d 1 D B d 2 H E A A 2.24 (57) 2.56 (65) 3.23 (82) 3.78 (96) 4.41 (112) B 2.24 (57) 2.24 (57) 2.24 (57) 2.76 (70) 2.76 (70) 1.69 (43) 1.69 (43) 1.69 (43) 2.95 (75) 2.95 (75) D 1.69 (43) 1.69 (43) 1.69 (43) 1.77 (45) 1.77 (45) E 1.42 (36) 1.89 (48) 2.52 (64) 2.83 (72) 2.76 (70) H 0.98 (25) 0.98 (25) 0.98 (25) 1.34 (34) 1.34 (34) d1 M6 M6 M6 M6 M6 d2 M4 M4 M6 M8 M8 Part no Appropriate screws are supplied with the rotary plate. Dimensions in inches (mm) Helical spring for quick-opening bracket A B L 34 A 2.05 (52) 2.52 (64) 3.23 (82) 3.78 (96) 4.41 (112) B 1.42 (36) 1.89 (48) 2.52 (64) 2.83 (72) 2.76 (70) 0.20 (5) 0.20 (5) 0.26 (6.5) 0.33 (8.5) 0.33 (8.5) Length L = 110 mm Part no Length L = 150 mm Part no Length L = 165 mm Part no Length L = 190 mm Part no Length L = 230 mm Part no Length L = 315 mm Part no Length L = 465 mm Part no Dimensions in inches (mm) Need help? or