Specialized for Air-Cooled Heat Exchanger Module

Transcription

1 Specialized for Air-Cooled Heat Exchanger Module 1

2 TABLE OF CONTENTS 1. Brief History 8. Engineering 2. Products 9. Manufacturing Equipment and Facilities 3. Business Volume 10. Quality Management 4. Company Organization 11. Reference 5. Location & Lay-out 12. Clients List 6. Overall Process 7. Manufacturing Capacity 2

3 1. Brief History Jun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser Mar 2014 To be certified to CSA 47.1 Div.2(CWB Certificate) Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government Mar 2012 Development of Round Header(Patent No ) Jun Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS Certified May 2008 Established Gunsan Shop Jan Registered as a member of Heat Transfer Research Institute (HTRI) Jul Registered as a member of the Heat Transfer & Fluid flow Service (HTFS) Aug Jun Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No ) Korea Heat Exchanger Industrial Co., Ltd. Established 3

4 2. Products Forced Draught Type Cooler Induced Draught Type Cooler Forced Draught With Hot Air Recirculation Heat Exchanger Module Skid Air Cooled Heat Exchanger 4 Air Cooled Condenser

5 3. Business Volume Sales order plan for year 2016 : USD 150 Million 5% 95% Air Cooled Heat Exchanger Steel Structure Order received & Turnover (Million U.S.) Products Ratio of Last 10 Years 5

6 4. Company Organization C E O C O O QA/QC Business Production Engineering PM Research Institute Management Support HSE TEAM QA QC Customer Service Sales Estimation PP Bundle Steel Structure Material Control Coating Engineering PM R&D Team Procurement General Affair Financial & Accounting Packing 18 Persons 13 Persons 286 Persons 45 Persons 8 Persons 3 Persons 24 Persons 3 Persons Total : 400 Persons 6

7 5. Location Lay-out Seoul Sales Office Gunsan Gunsan Factory in F.T.Z Busan * Address : Osikdo-Dong, Gunsan, Jeonbuk, Korea

8 5. Location & Lay-out KHE Gunsan Shop Shop Name Area(m2) Area(acre) A Bundle A ssy-shop 21, B Header Box-Shop 10, C Steel Structure-Shop 9, D Galvanizing Shop 3, E Painting Shop 4, F Heat Treatment- Shop G NDE Shop Location - Gunsan, Korea The Area of Site - 158,856 m2 (38.13acre) The Area of Buildings - 54,570 m2 (13.1acre) H Material-Shop 1, I Gantry crane 20Ton*4EA 28M*12M J Gantry crane 15Ton*4EA 28M*361M 8

9 6. Overall Process Shop Working Flow Efficient and Specialized Working Flow for Air Cooled Heat Exchanger MODULE AREA <KHE LAY OUT> Whole Process being operated in House including engineering, small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop HEADER BOX BUNDLING FINNING PAINTING SHOP GALVA. SHOP Starting Point HEADER BOX SHOP Starting Point STEEL STRUCT. SHOP 9

10 7. Manufacturing Capacity Current Capacity(2016) Bundle Steel Structure Galvanizing Painting Assembly/RIT 2,400 Bundle / Year 20,000 Ton / Year 30,000 Ton / Year 30,000 Ton / Year 2,400 Module/Year Automated Production Ratio : 60% Self Production Ratio : 95%, Subcontracted Ratio : 5% 10

11 8. Engineering Design Computer Programs No Program name Purposes Developer 1 X-ACE V6.0 SP3 Thermal design HTRI (U.S.A.) 2 ALGOR V19.3 Finite Element Analysis (FEA) ALGOR (U.S.A.) 3 STAAD-III Stress analysis for steel structure U.S.A. 4 SOLID WORKS 3D + 3D Modeling, drawing and B.O.M SOLIDWORKS (U.S.A.) 5 MAIDAS/GEN V6.3.2 Stress analysis for steel structure POSCO (KOREA) Applicable Code & Standard ASME Section VIII, Div I & Div II ASME Section I. ASME B31.1 API 661 AS ASCE BC CSA W47.1. Div. II CE /PED DPEM / ARH GOST HPGSL HEI JIS MOH TEMA 11

12 9. Manufacturing Equipment Manufacturing Equipment 1. Finning Equipments ( 11 sets ) Automatic Finning Machine System Fin type : embedded (4 sets ),Extruded ( 7 sets) Fin material : aluminum, copper, (4-11fin/inch) Tube size : OD(1/2-2 )*L18,000 mm Quantity 11 sets 2. Welding Equipments ( 210 sets / Manual & Automatic ) Welding Machines Automatic submerged arc welding train system for air cooled heat exchanger headers Submerged arc welding machine Gas tungsten arc welding machine(tig) Gas metal arc welding machine (MIG, CO2) Shielded metal arc welding Arc(air) gouging machine Manipulator for welding machine (OD 3000 mm *L3,000 mm ) Turning roll for welding machine (60 ton, 30 ton, 10 ton) Baking & drying oven for electric rods (Controlling temp : ) Inside automatic welding machine (Stroke : 400L) Automated and Submerged Gas Welding machine Nozzle Automated Welding machine Quantity 5 sets 11 sets 55 sets 40 sets 66 sets 4 sets 2 sets 13 sets 9 sets 2 sets 2 sets 1 set 12

13 9. Manufacturing Equipment Manufacturing Equipment 3. Drilling Equipments Equipment Name Special purpose multi-hole and multi stage drilling machine drilling machine for air cooled heat exchanger header. CNC drill center (W3,000 mm *L 4,500 mm ) CNC drill center (W3,500 mm *L 4,500 mm ) CNC drill center (W2,000 mm *L 2,500 mm ) Radial drilling machine (L 2,000 mm ) Radial drilling machine (L 2,600 mm ) Radial drilling machine (L 1,600 mm ) Radial drilling machine (L 1,300 mm ) Hand drilling machine (ø 3~25 mm ) Magnetic drill machine (ø 3~25 mm ) Tool grinding machine Quantity 1 set 1 set 2 sets 1 set 5 sets 2 sets 2 sets 1 set 3 sets 4 sets 4 sets 13

14 9. Manufacturing Equipment Manufacturing Equipment 4. Inspection & Testing Equipments Type of Equipments Quantity Mechanical Test Equipment Run in Test Measuring Equipment Measuring Equipment Charpy Impact Tester(1ea), Universal Testing Machine(1ea) Hardness Tester(1ea), Steel M-Scope (1ea) CSI2130 Vibration Analyzers, Sound level Calibrator, Clamp Meter Digital Tachometer Load Cell, Push Pull Gauge, Radiation Pyrometer Sound Level Meter, Bavel Protractor Alloy Analyzer(Niton, Spectro), Borescopes, Coating Thickness Gauge, Surface Profile gauge, Digimatic Calipers, Digital Thermometer 4ea 40ea 85ea 14

15 10. Quality Management Certificates ISO 9001 ISO ASME CWB Certificate OHSAS

16 11. Reference Special Material Project User EPC Description Quantity (Bay/Bundle) Remark Badra CPF-#2 Gazprom SECL Tube: SB / 74 Jazan #9 Aramco SKEC Tube: SB / 48 TAIF LLI & EP TAIF-NK Toyo Eng. Tube: SA789-S / 61 Sadara Isocyanates SADARA Daerim Tube : SA / 10 Low/High Temperature Project User EPC Description Quantity (Bay/Bundle) Remark TAIF LLI & EP TAIF-NK Toyo Eng. 208 kgf / cm2, -47 (MDMT) 31/ 60 Bibiyana Expansion Chevron Foster Wheeler 90 kgf / cm2, 450 (DT) 13 / 13 Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / cm2, -45 (MDMT) 6 / 6 KASHAGAN AGIP Petrofac 80 kgf / cm2, -46 (MDMT) 147 / 284 Note) Reference Records were extracted from experience record 16

17 11. Reference High Pressure Project User EPC Description Quantity (Bay/Bundle) Remark TAIF LLI & EP TAIF-NK Toyo Eng. 208 kgf / cm2 (DP), / 60 GASCO NGI GASCO SECL 420 kgf / cm2 (DP), / 37 CO2 capture Aramco SECL 265 kgf / cm2, / 3 Big Quantity Project User EPC Description Quantity (Bay/Bundle) Delivery SRIP ORPC Petrofac-Daelim Tube : SB / 106 Jun NSRP NSRP Ltd JGC Tube : SA / 250 Feb.2015 CBDC Takreer SECL Tube : SA / 245 Jan RMP-2 PETRON Daelim Tube : SA /159 Mar SGD #3 GASCO Saipem Tube : SA / 252 Nov Shaybah # 1 & # 4 ARAMCO SECL Tube : TP316L, DS31254, SA / 277 Aug RRE #1 TAKREER SK E&C Tube : SA 179, SA / 349 Apr Karan Gas ARAMCO HDEC Tube : SA179, SA /234 Dec Note) Reference Records were extracted from experience record 17

18 12. Clients List Oil Refineries & Petrochemicals (End-User) ADCO ADMA-OPCO ADNOC, GASCO Air Liquid AGIP ARAMCO Bahrain Petroleum Co. (BAPCO) BHP Billiton Petroleum BP Celanese Chevron ConocoPhilips CPC Dow Chemical Exxon Mobil Formosa Petroleum Corp. GS Caltex ( Long-Term Agreement) Gazprom Hyundai Oil Bank JACOS Jurong Aromatics Khalda Petroleum Khazahstan Petrochemical Ind. KNPC KSC Oxy PEMEX PDO PDVSA Petrobras Petronas Petron Oil Refinery Persian Gulf Star Oil PTT QGC 18 QP Rayong Olefins Reficar Reliance Petroleum SADARA Sabic Samsung Total SEEF Sakhalin Energy Shell SK Innovation S-Oil Sonatrach TAKREER TAIF-NK Total Tupras

19 12. Clients List Engineering and Construction (EPC) ABB Air Liquid Aker Solution AMEC Bechtel CB&I Chiyoda CTCI corporation DSME Daelim Daewoo E&C ENPPI Flour Daniel, Inc. Forster Wheeler GS E&C Gusto B.V Hitachi HHI HDEC HEC Idemistu Engineering INITEC Jacobs JGC Corporation KCC KBR Kobelco Linde Lurgi Engineering Man Diesel & Turbo MHI MES Petrofac Prosernat Saipem SECL SK E&C Sinopec SNC Lavalin Tecnimont Techint Tecnicas Reunidas Technip Toyo Eng. Worley Parsons 19

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