Flowbus Corporation General Presentation

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1 Flowbus Corporation General Presentation

2 About us: We are process valve control and safety specialist Establishment in 2004 Mission - As a control and safety specialist, provide Ultimate safety and reliability in products and services to the global energy and process industries. Main business - Pneumatic & Hydraulic Actuators - Valve Automation System Manufacturing basement Sihwa Industrial Complex, Korea Production capacity 68,000 units per year about us

3 About us : We provide ultimate safety & reliability to our global customer base Sales offices Seoul, Busan in Korea Osaka in Japan Customer service centers Korea Singapore Japan International sales network Kuwait, Saudi Arabia, UAE, Qatar, Bahrain UK, Indonesia, Malaysia, Brunei Thailand, India, Brazil, Mexico, Columbia, Venezuela, Ecuador, USA Tokyo Seoul SiHWha about us

4 Wide range of products and services EP and EH Series Actuators Pneumatic Line Scotch Yoke, Rack & Pinion Double Acting, Spring Return Light to Heavy Duty Hydraulic Line Scotch Yoke Mechanism Double Acting, Spring Return Electro Hydraulic Quick operation Manual Line Declutchable Gear operator Jackscrew override Declutchable Side Handwheel Hydraulic Pump Valve Automation One Stop Solutions Valve and Leakage test Functional test Products and services

5 Products and services Pneumatic Actuators Model Duty Features & Advantages EPR-Series EPRY-Series EPAR-Series EPA-Series Light Light Light Medium Rack & Pinion Design Hard Anodized Aluminum Body Light weight, Compact design Scotch Yoke Design Hard Anodized Aluminum Body High start and end torques in a very compact packages Rack & Pinion Design Advanced Rack & Pinion Design Lightweight, Compact design Scotch Yoke Design Inherently safe spring return designed Dual Valve Mounting Pads EPL-Series Medium Reliable Linear Actuators Double Acting & Spring Return Configuration Output-Force up to 950,000 N EPT-Series Heavy Scotch Yoke Design Symmetric & Canted Yoke Configuration Versatile Modular Products and services

6 Products and services Hydraulic Actuators Model Duty Features & Advantages EHA-Series Light Advanced Rack & Pinion Mechanism Lightweight and compact design Ductile Iron Body EHT-Series Heavy Scotch Yoke Design Symmetric & Canted Yoke Versatile modular E-Type Heavy Electro Hydraulic Actuators Tailor-made solutions Available with Bus Communications Q-Type Heavy Quick Operating Actuators Suitable for Turbine Industry Available Partial Stroke Test Products and services

7 Products and services Flowbus provides full range of torque outputs Flowbus actuators can be used for the valves up to 2500lb fully rated shut off pressure customer requirements. Output Torque Range: 10 ~ 800,000 N.m Operating Pressure: 3 bar ~ 12 bar Torque output (N.m) Products and services

8 Products and services Actuator Packages, Valve Automation Services We provide ideal solutions for valve automation Emergency Shutdown (ESD) High Integrity Pressure Protection Systems Partial Stroke Test Fire protection Pneumatic or Hydraulic control panels Local control panels Quick operation Lockup Function Fieldbus Modulating Duties Complete Valve Automation including Final Function test Leakage test Products and services

9 Reliability and confidence Product & Management certificates CE certification to PED 97/23/EC European Pressure Equipment Directive ATEX 94/9/EC Atmospheres Exposable Safety Integral Level (SIL) 3 & 4 rating in accordance with IEC 61508, IP 66, IP 67 ISO 9001:2008 ISO 14001:2004 ISO 18001: 2007 Technical Regulation (GOST-R) Reliability and confidence

10 Reliability and confidence User Approval Abu Dhabi Gas Liquefaction Company (ADGAS) Ruwais Fertilizer Industries (FERTIL) Saudi Basic Industries Corporation (SABIC) Abu Dhabi Oil Refining Company (TAKREER) Petronas Carigali Reliability and confidence

11 Reliability and confidence User Approval Samsung Total Petrochemical PT Pertamina Saline Water Conversion Corporation (SWCC) Kuwait Oil Company (KOC) Kuwait National Petroleum Co. (KNPC) PTT Gas Separation Plant (PTT GSP) Reliability and confidence

12 Ideal Solutions for Valve Actuation 1 - Copyright (c) Flowbus Corporation. All Rights Reserved -

13 A. Definition of Actuator 2 It is operated by a source of energy, usually in the form of an electric, hydraulic fluid pressure or pneumatic pressure, and converts that energy into some kind of motion. CONTROLLER Flowbus Heavy Duty Actuator SENSOR ACTUATOR

14 A. Definition of Actuator 1 3 It is operated by a source of energy, usually in the form of an electric, hydraulic fluid pressure or pneumatic pressure, and converts that energy into some kind of motion. Motion of Mechanism Rotary Actuator Linear Actuator Valve Type: Ball, Butterfly, Plug, Damper Quarter Turn up to 90 Multi Turn up to 135 Piston Valve Type: Gate, Globe, Knife Diaphragm Piston

15 C. Type Of The Actuator 2 4 Source of Energy Hydraulic Pneumatic Electronic Scotch Yoke Rack & Pinion Scotch Yoke Rack & Pinion Product Range

16 C. Type Of The Actuator 2 5 The Scotch Yoke is a mechanism for converting the linear motion of a slider into rotational motion. This setup is most Commonly used in valve actuators in high pressure in flow control industry. Scotch Yoke Animation Scotch Yoke Quarter turn actuators based on the entire rotational angle range of 90 EPT-Series EPRY-Series EPA-Series EHT-Series

17 C. Type Of The Actuator 2 6 The Rack & Pinion is a mechanism that a circular gear called "the pinion" engages teeth on a linear "gear" bar called "the rack"; rotational motion applied to the pinion causes the rack to move, thereby translating the rotational motion of the pinion into the linear motion of the rack. Rack & Pinion Animation Hard Anodized Aluminum body Aluminum Die casting Piston Carbon Steel Shaft Spring Return Double Acting EPR-Series EPAR-Series EHA-Series

18 F. Manual Override 7 The Manual Override can be used in an automation system when the system get an emergency control on air failure or a controller malfunction. Various manual overrides such as gear override, jackscrew and hydraulic can be incorporated in accordance with customer s requirements. Manual Override Gear Override Jackscrew Override Hydraulic Override

19 F. Manual Override 1 8 The Gear Override provides efficient precise performance for quarter turn manual override duties. This is specially designed to offer quick and simple operation of the highest torque valves when the air or power supply fails. Drawing

20 F. Manual Override 2 9 The Jackscrew Override can be used efficient performance for manual operation duties. High precision, selflocking gears provides safe, positive, manual positioning and extend gearbox life. This is be designed for in accordance with customer s requirements Drawing

21 F. Manual Override 3 10 The specially designed Hydraulic Override cylinder is installed inside the spring module; this standardizes actuator overall length and isolates the hydraulic fluid to eliminate contamination and spillage. The hydraulic override should be mounted horizontally to the surface. Drawing

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26 Ordering Codes Spring Return Actuator EPA S1-C-JO : Manual Override JO : Jackscrew Override DG : Declutchable Gear Box : Fail Position C : Close O : Open : SR - Spring Return Configuration (S1,S2) : Cylinder Diameter : Yoke Classification Double Acting Actuator EPA DA-DG : Manual Override JO : Jackscrew Override DG : Declutchable Gear Box : DA - Double Acting Configuration : Cylinder Diameter : Yoke Classification A-type Corporation Sales Division l 6F, Samdaeyang B/D, Ohgum-Dong, Songpa-Gu, Seoul, , Korea Tel l Fax l l sales@flowbus.com Due to continuous development product data is subject to change without prior notice. Literature # PA Rev.1-07/12/07 EP-Series Actuators for Quarter-Turn Valves SIL Applicable

27 Introduction The EPA-Series pneumatic actuator provides a rugged and compact solution for quarter-turn valve actuation. The scotch yoke design offers high torque output while reducing maintenance requirements. Available in both double acting and spring return configurations, the modular design can be quickly and easily converted in the field. By incorporating the design advantages of the EPO and EPT heavy-duty actuators, Flowbus is able to make the EPA a high quality, reliable actuator, utilizing tried and tested methods of operation combined with the latest innovations in technology. Inherently Safe Design The EPA actuator has been designed with an inherently safe spring return unit. The actuator spring rod is connected to both the spring end cover and retainers so that the spring is fully retained during assembly or disassembly. This prevents accidental release of the spring force, and ensures that installation or maintenance can be performed in complete safety. Efficient and Reliable The EPA actuator is constructed to offer efficient and reliable performance with reduced maintenance and increased actuator life. The permanently lubricated, sliding bearings combine with a low friction, corrosion resistant electroless nickel internal coating to ensure perfect operation of the internal components while the heavy duty construction and external coating protect the actuators from corrosive environments. For flexible installation, dual valve mounting pads offer a simple method for changing the actuator fail position and the bi-directional travel stops allow easy adjustment of valve seating and fully open positions. Torque Outputs The EPA double acting actuator torque output ranges from 243 to 6957 N.m (2150 to ins.ibs.), while the spring return actuator produces spring end torques from 36 to 1905 N.m (310 to ins.ibs.). The actuators are rated for continuous operation at pneumatic supply pressures from 3 to 10 bar (40 to 150 psig). Temperature Ranges Standard EPA actuators are designed for operating temperature of -20 C to +80 C (-4 F to +176 F). Options are available for low -40 C (-40 F) and high +177 C (+350 F) temperatures, and special requirements can be supplied on request. Flowbus ; A Complete Solution Flowbus can supply, not only an actuator, but a complete tailored solution to meet your application. From basic ancillaries such as solenoids, through to ESD systems and smart positioners, Flowbus is able to use their years of valve and actuator experience to enhance performance and provide the perfect solution to your application requirements.

28 Advantages 2 1 Modular Design The EPA s modular design allows the actuator to be easily converted from double acting to single acting configuration, and provides for the simple addition of ancillaries such as manual override units. 2 Dual Valve Mounting Pads Valve mounting interfaces on either side of the actuator provide the ability to change the spring fail mode, from clockwise to anti-clockwise, by simply inverting the actuator and allows installation in any required orientation. 4 WATS TM Wide Adjustable Stopper The EPA actuator offers bi-directional travel stops allowing +/-5 of adjustment to give a travel range from 80 to 100. Both the stops are externally accessible, for easy travel adjustment. Optional extended travel stops provide a greater range of adjustment. Alternatively adjustable limit stops can be mounted at either end of the pneumatic power or spring module. 6 Integral Bearing Low friction, permanently lubricated, high performance bearings ensure accurate alignment and balanced support of the piston rod for extended actuator life. 7 NAMUR Standard Interface For ancillary equipment such as positioners and switchboxes a VDI/VDE 3845 mounting interface is provided to allow simple and quick mounting. 8 ISO5211 Standard Valve Pad The EPA actuator is designed to the latest ISO5211 valve interface standards, for optimum strength, and standardized dimensions. 9 External Tie Rods The EPA s external tie rods protect the cylinder tube from accidental damage during installation or piping work. Also by removing the tie rod nuts a spring return unit can be simply added or removed to change the actuator configuration Replaceable Sliding Bearings EPA actuators have permanently lubricated, long lasting, sliding bearings. The soft nitrided finish provides superior corrosion and wear resistance for longer life. 5 Cylinder Tube Coating The EPA actuators incorporate an electroless nickel internal coating to resist wear, corrosion, thermal and physical shock, while providing a low friction, lubricating interior finish. The coating ensures that no matter what corrosive elements are drawn in from the surrounding atmosphere the cylinder tube is fully protected. To ensure long life the coating bonds to the cylinder surface eliminating the problems of cracking or flaking experienced with inferior solutions. 10 Secondary Ancillary Interface The secondary mounting interface allows ancillaries, such as filter regulators, to be mounted directly to the actuator. This removes the needs of a bracket making for a compact, space saving assembly and keeps all the ancillary equipment mounted on the actuator. 11 Safety and Confidence EPA-Series actuators are designed to provide safe, simple and reliable performance and maintenance. The units are manufactured by Flowbus with the highest QA procedures, so confidence is built in.

29 Features and Benefits Manual Override 1. Jackscrew A compact jackscrew override is available as an option, and offers efficient and precise performance with the following advantages. Full rated torque available even when the air supply fails. The jackscrew allows the actuator to be manually operated with no loss of torque or decrease in operating speed. Even when operating at maximum speed, the jackscrew is designed to withstand the forces produced without damage to itself or the actuator. Weather Proof EPA-Series actuators are IP66 / IP67 protection rated and are suitable for high-pressure water deluge resistance. Versatile Modular Design The EPA actuator is designed to be flexible to meet the ever changing requirements of today s applications. The modular design is easily field converted from spring return to double acting, without the need for special tools or equipment. The spring module can be stocked to allow quick change over, and has been designed so that the spring is not under tension until fitted to the actuator to prevent loss of power due to spring set. Manual overrides such as jackscrews and declutchable gear boxes can be also retrofitted. 2. Declutchable Gear Box The EPA actuator is available with a declutchable gear box option. This allows quick and simple operation of the highest torque valves, even when the air or power supply fails. External Coating The standard EPA Series paint specification is as follows; Sand blast to grade SA 2.1/2 (SSPC-SP50) Epoxy primer Epoxy top coat Jackscrew Override Pneumatic Power Module Drive Module Jackscrew Override Flowbus also offers special paint specifications and coatings for any environment, from offshore protection or high temperatures to chemical atmospheres. Spring Module Declutchable Gear Box Torque Output Curves EPA YOKE Double Acting Spring Return Approvals and Industry Standards TORQUE TORQUE Actuators manufactured in conformity with CE certification to PED 97/23/EC Actuators certified in accordance with ATEX 94/9/EC Actuators certified to IP66/IP67 Actuators designed and manufactured under a third party accredited ISO 9001:2000 quality assurance program. Suitable for Safety Integrity Level applications in accordance with IEC : 2000 CLOSE(0 ) R OPEN(90 ) ANGLE CLOSE(0 ) R OPEN(90 ) ANGLE

30 THANK YOU!

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