Prequalification. Taeyang Heavy Ind. Co., Ltd.

Transcription

1 1 Prequalification Head Quarter & Main Factory 111, Geumbuk-ro, Geumma-Myeon, Hongseong-gun, Chungcheongnam-do, Korea TEL : FAX : HOME PAGE : kimjo8700@hanmail.net Seoul Office 103 Dream B/D, 61, Gwangnaru-ro 15-gil, Gwangjin-gu, Seoul, Korea. TEL : FAX : HOME PAGE : kimjo8700@hanmail.net

2 2 Contents 01. CEO Greeting 02. Company Brief History 03. Company & Man Power status 04. Organization Chart 05. Shop Control Process 06. Main Factory Lay-Out 07. Main Facilities View 08. Production Facilities List 09. Manufacturing View 10. Experience List 11. Maximum Product Capacity 12. Certification & License 13. Company Registration 14. Location Map

3 3 1. CEO Greeting Since its founding in 1985, TAEYANG HEAVY INDUSTRY has been one of the leading companies in the fields of railroading and shipbuilding in Korea. We focus on design, manufacture and assembly of all types of high quality products to suit wide variety of challenging applications in the diversified steel products. The rapid development and growth of the company leads us to invest in manufacturing industrial & petro chemical equipment such as pressure vessels, heat exchangers, condensers, industrial towers, column and reactors and so on. Through our continuous R&D efforts to achieve the highest quality and technology, we are launching the TCC (Technology, Creativity, Creditability) campaign geared toward our customers. We are ready for the challenges of the 21 st Century, armed with more than two decades of experience & technology in addition to the competent & passionate efforts of all executives and staff. Our managerial target is to manufacture quality product with competitive price and to deliver them on time, based on our philosophy of striving for customer satisfaction throughout the entire process. We promise to become the best in the construction, refinery, chemical and other industrial equipment market by using our technological skills and expertise, quality and integrity to give us a competitive edge. Truly yours, SoonJa, Kim/C.E.O

4 4 2. Company Brief History Taeyang Metal Industry Established Business Expansion (Precision Machining & Plant Part) Conversion of Corporation ISO9001 Certification Acquired Takingover Susan Machinery Industry (2nd Hongsung Factory) Research Lab Established Company Name Changed to Won Commendation from Minister of Construction & Transportation ISO14001 Certification Acquired Authorized Manufacturing of High Pressure Gas Facilities Acquired from Korea Gas Safety Corporation ASME Certification U & S Stamp Acquired Seoul Sales Branch Office Opened Conversion Of Hongseong Factory To Head Quarter ASME Certification U & S Stamp Renewal ISO9001 Certification Renewal ISO14001 Certification Renewal

5 5 3. Company Profile 1) Company Name : Taeyang Heavy Industries Co., Ltd. 2) Name of CEO : Kim, Sun Ja 3) Capital : \330,000,000(KRW) 4) Founded Date : ) - Headquarter & Factory : Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, Korea Tel. : Fax. : kimjo8700@hanmail.net - Sales Branch Office : Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, Korea Tel. : Fax. : kimjo8700@hanmail.net 6) Factory Measure : 39,845 m2

6 6 4. Man Power Number of employees 1) Engineering(company s own manpower/subcontractor or agent manpower) - Designers : 2/12 - Drafters : 3/25 - Estimators : 2 2) Managing staff - Production Manager/Engineer : 1/2 - QA, QC Manager/Engineer : 1/3 -Purchaser : 1 3) Shop(company s own manpower/subcontractor) - Foreman : 1/5 - Fabricator : 15/35 - ASME Code qualified welder : 2/12 - Other welder : 7/25 - QC inspector : 1/5 - NDE personnel : 1/3 - Mechanic : 1/4

7 7 5. General Organization Chart CHAIRMAN VICE-CHAIRMAN SEOUL OFFICE CEO EXECUTIVE DIRECTOR Q.C MARKETING & SALES Q.M Q.A HEAD QUARTER MAIN FACTORY ADMIN. DEPT. PROCUREMENT DEPT. DESIGN DEPT. PRODUCT DEPT. R & D CENTER MAINTENANCE DEPT ACCOUNT CONTRACT MATERNL PURCHASING SUB-VENDOR CONTROL STRENGTH CALCULATION DETAIL DESIGN FABRICATION ASSEMBLY TEST OPERATION ENGINEERING R & D DESIGN DEVELOP 3D DESIGN EXAMINE TEAM REPAIR TEAM A/S TEAM TEST RUN

8 6. Shop Control Process

9 9 7. Factory Picture (View of HongSeong Factory)

10 10 8. Main Factory Lay-Out

11 11 9. Main Facilities View 1st Plant 2nd Plant Traverser Shot Room Paint Room Heat Treatment Furnace

12 Main Fabrication Equipment Pipe Bending M/C Turning Roller Sub Welding M/C Welding Manipulator Crane Bending Roll

13 Main Fabrication Equipment No. Equipment Name Q'ty Manufacturer Specification Remarks 01 Shot Blast Room 1 Lot W6.5mxH6.8mxL18m 02 Painting Room 1 Lot W13mxL100mxH8.3m 03 Surface Plate Bed 4 Sets W8mxL50mxH0.5m 04 Heat Treating Furnace 1 Set W6mxL18mxH6m 05 Car Body Jig 1 Set 300m (Portable) 06 Car Body Jig 1 Set 100m (Portable) 07 Vantilation Device 1 Lot 2500m 3 08 Rail 5Km 37Kg/m 09 Frame Car 70Cars 20 Ton 10 Hoist Crane 2 Sets Bando 30 Ton W25mxH9m 11 Hoist Crane 2 Sets Bando 20 Ton W25mxH9m 12 Hoist Crane 2 Sets Bando 10 Ton W25mxH9m 13 Hoist Crane 2 Sets Bando 5 Ton W25mxH9m 14 Traverser 1 Set Bando 60 Ton x 50m 15 Traverser 1 Set Bando 60 Ton x 30m

14 Main Fabrication Equipment No. Equipment Name Q'ty Manufacturer Specification Remarks 16 Locomotive 1 Car 10 Ton 17 Fork Lift 1 Car Daewoo 15 Ton 18 Fork Lift 2 Cars Daewoo 10 Ton 19 Fork Lift 2 Cars Daewoo 5 Ton 20 Bending Roller M/C 1 Set Daekwang 50t x 3000L 21 Turning Roller M/C 17 Sets Daekwang 50 Ton 22 Turning Roller M/C 13 Sets Daekwang 30 Ton 23 Pipe Thread M/C 1 Set Keysan Rigid No Radial Dril M/C 2 Sets Namsun NRP U-Bending M/C 1 Set Daesun Dia Milling M/C 1 Set Namsun 1700 x 730 x Lathe M/C 1 Set Namsun Ø480 x Arc Welding M/C 5 Sets Maeng-Ho Ind. 500A 29 Co2 Welding M/C 40 Sets Maeng-Ho Ind. 500A 30 Co2 Welding M/C 20 Sets Maeng-Ho Ind. 350A

15 Main Fabrication Equipment No. Equipment Name Q'ty Manufacturer Specification Remarks 31 Mig Welding M/C 2 Sets Ilhung 1500A 32 Submerged Arc W/D M/C 2 Sets Ilhung 1500A 33 Gouging M/C 2 Sets Hanhung 1000A 34 Portable Cutting M/C 2 Sets Youkwang 150 mm 35 Dry Oven 1 Set Duksan Eng 500kg 36 Hydro Tester 1 Set Hana 15MPa 37 H.P Cleaning Equipment 1 Set Hana 20 MPa

16 Major Experience Photos PROJECT: PETRO RABIGH REFINING PLANTS TYPE: CONVERTER UNIT SIZE: I.D3,400 x 15,216H

17 Major Experience Photos PROJECT: HONAM PETRO CHEMICAL TYPE: VAPOR COMBUSTION UNIT SIZE: W2,600 x 14,000H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: CONVERTER SIZE: I.D2,500 x 14,100H

18 Major Experience Photos PROJECT: PETRO RABIGH REFINING PLANTS TYPE: DEBUTANIZER SIZE: I.D2,900 x 31,070H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: DEISOBUTANZER SIZE: I.D2,500 x 21,080H

19 Major Experience Photos PROJECT: RUNG TAWAN TYPE: HEAT EXCHANGER SIZE: I.D1,307 x 4,984L PROJECT: RUNG TAWAN TYPE: HEAT EXCHANGER SIZE: ID1,720 x 7,920H

20 Major Experience Photos PROJECT: SLS SHIP BUILDING TYPE: HIGH PRESSURE TANK MARINE ENGINE TYPE PROJECT: ASAN HEAT & ENERGY TYPE: HRSG STACK SIZE: ID5,500 x 80,000H

21 Major Experience Photos PROJECT: PETRO RABIGH REFINING PLANTS TYPE: SURGE DRUM SIZE: I.D3,400 x 18,710H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: CAUSTIC SCRUBBER SIZE: I.D2,500 x 25,725H

22 Major Experience Photos PROJECT: DSME ODFJELL GVA TYPE: LIQUID MUD TANK SIZE: I.D4,120 x 8,020H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: DEBUTANIZER SIZE: I.D2,928 x 40,450H

23 Major Experience Photos PROJECT: KNOC VRU SYSTEM TYPE: VAPOR RECOVERY UNIT PACKAGE PROJECT: SAMSUNG TOTAL ITEM: HEAT EXCHANGER TYPE: MAINTENANCE

24 Major Experience Photos PROJECT: PULVERIZED COAL INJECTION PLANT ITEM: INJECTION PRESSURE HOPPER SIZE: I.D6,400 x 6,475H

25 Major Experience Photos PROJECT: CHILEAN LNG PROJECT TYPE: FLARE STACK SYSTEM SIZE: I.D1,524 x 35,000H PROJECT: FLUOR CANADA TYPE: L/S DRUM SIZE: I.D2,740 x 9,800H

26 Major Experience Photos PROJECT: FLUOR CANADA TYPE: K/O DRUM SIZE: ID3,350 x 4,150H PROJECT: SAUDI KAYAN PETROCHEMICALCOMPLEX PP&PH TYPE: RECYCLE GAS FILTER SIZE: ID2,700 x 11,000H

27 Major Experience Photos PROJECT:KPPC AROMATICS COMPLEX PJT ITEM: TRANSPORTATION VESSEL SIZE: 2,600W x 4,000H x 8,000L PROJECT: SHUAIBA NORTH COGENERATION ITEM: CLEAN DRAIN FLASH VESSEL SIZE: I.D2,400 x 3,400H

28 Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 001 Jord KC/ Egypt Fin Tube Air Cooler Con. 304L S.S 3 Feb Jord KC/ Egypt Fin Tube O/H Con. 304L S.S 1 Oct Jord International(Egypt) Egypt Air Cooler 304L S.S 9 Dec Hyosung/ Korea Acid Tank 1 Apr KCC/S2 Project Korea Tower & Column A Sep Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 1 Dec Hanwha Chemical/VCM Pjt Korea S-301 Tank A Dec Jord International/Sugar Pjt Egypt Air Cooler 304L S.S 18 Feb Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 2 Apr TR/Rabigh Project Saudi Arabia Drum & Column SA HIC 164 2,022.0 May Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank NV DH32 5 Aug Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank DH Aug KCC/Stage & Pre-Process Korea Heat Exchanger S.S Mar SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Recycle Gas Filter A Mar HPC/Vapor Combustion Unit Korea Package 1set 1Unit 97.1 Mar-08 CPE

29 Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 016 HPC/Vapor Combustion Unit Korea Package 1set 1Unit Mar-08 e-tec 017 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Back Filter Apr HPC/VCU Incinerator Korea Vaporizer A Jun Samsung Total/Process MSR Korea Reboiler 304 S.S Jun SCPM/Expansion Batch System Pjt Korea Sand Silo SS400+Tivar Jun SCPM/Expansion Batch System Pjt Korea Silo #1~3 SS Jun HSC/Pulverized Coal Injection Plant Korea Conveying Hopper A516-70N Jan SGC / PTA PJT Korea Cooler 316L S.S May POSCO/Demi Plant Korea Preheater 316L S.S Jun POS-M/Demi Plant( 광양제철 ) Korea Cation Exchanger SS400/Rubber Apr Wonic/Propylene Purification Pjt Korea Crude Prorylene A Apr Zeeco Asia/KPPC Pjt. Kuwait Flare Stack System S.S 1Unit Dec Zeeco Asia/Camisea Exp. Pjt. U.S.A. Flare Stack System C.S 1Unit 26.3 Feb Zeeco Asia/ABU Dhabi HYL III Pjt. Saudi Arabia Flare Stack System C.S 1Unit 16.5 Jan Zeeco Asia/Gas Comp. Station Pjt. Pakistan Flare Stack System C.S 1Unit 7.9 Feb-08

30 Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 031 Zeeco Asia/Tianjin Bohai VCM/EDC Project Chaina Derrick Flare Stack C.S 1Unit 90.7 May Tecnimont/TR Vessel Kuwait Vessel S.S 1Unit 32.3 Mar Doosan Korea H/E, Vessel C.S/S.S 1Unit 3.7 Mar DPS Saudi Arabia Recycle Gas Filter S.S 1Unit 11.5 Mar DPS Saudi Arabia Back Filter S.S 1Unit 14.0 Apr Samsung Corning Korea KG04 Tank-Steel S.S 1Unit 35.4 Apr Samsung Precision Korea Goods wagon 26set Aug-08 US Army 038 Main Tech/GS Caltex VRU PJT Korea 6set 25.7 Jun Samsung Total Korea E1-EA133 Retubing 1set 24.3 Jun Samsung Corning/Sand Silo Pjt Korea Sand Silo 3set 25.0 Jun Jordan(knoc)/VRU Pjt. Korea VRU Project 1Unit Oct Jordan(knoc)/VRU Pjt. Korea VCU Project 1Unit 54.0 Oct Zeeco Asia/Jubail Acetyls Com. Pjt. Saudi Arabia Flare Stack System 1Unit 8.7 Sep S/Fine Chemical Korea Reserver Tank 1set 5.8 Nov Kolon Korea 용융로 1Unit 28.4 Dec-08

31 Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 046 KNOC/Vapor Combustion Unit Korea Site Erection 1Unit Jordan 047 Jordan(SK Inchon) Korea VRU Project 1Unit Feb Jordan(SK Ulsan) Korea VRU Project 1Unit Mar HIS( 현대제철 ) Korea PCI Equipment(6종18기 ) Mar HIS( 현대제철 ) Korea Injection Hopper Aug WUSDP( 주택공사 ) Korea CHP HRSG Stack Jan Jordan(S-Oil) Korea Blower Skid Dec Khalil Bahman Kuwait Flash Vessel Feb Samsung ENG. Korea Chute(Hard Facing) 1Unit Feb Samsung ENG. Korea Sampling Tower & I-Beam 1Unit 80.1 Mar Doosan 메카텍 Korea Tubular Conveyor 1Unit Feb Pields Eng. Korea Propylene Purification 1Unit 37.8 Apr Posco Korea Demi Plant 합리화 1Unit 40.9 Apr Cheil Ind. Inc Korea Preheater, Cooler 1Unit 7.3 May Samsung Petro Korea EA-1203 Charge 1Unit 4.1 Jun-09

32 Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 061 Fine Innovation Korea Stack 2기 Oct Fine Innovation Korea Stack 2기 Dec Samsung ENG. Korea Chute 2기분 2Unit Oct HDO/No. 2 HOU Pjt. Korea Vessel C.S, S.S Apr Hankook Silicone/NTC Pjt. Korea Reactor L/In800H Mar Korea Corona Korea Incineration Jan Korea Corona Korea Structure & Duct 1Unit 54.2 Feb Daelim Korea Small Pot(17기 ) C.S, S.S Apr Jordan Korea VRU Project 1Unit 12.5 Aug Huchems/No. 4 DNT Project Korea Vessel-1 C.S, S.S Nov Huchems/No. 4 DNT Pjt.-Vessel-2 Korea Vessel-2 C.S, S.S Nov Huchems/No. 4 DNT Pjt.-H/Exchanger Korea Heat Exchanger 316L/B Nov Huchems/No. 4 DNT Pjt.-WWT Korea Condenser외 A L Feb Huchems/MNB Plant Korea Heat Exchanger 904L/316L/C.S Jul Huchems/COG Refinery Plant Korea Tank 304 S.S Aug-12

33 Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 076 HDO/No. 2 BTX Pjt. Korea Vessel A May Takreer/Ruwais Refinery Expansion Pjt. Saudi Arabia Vessel A Apr TTCL/Rung Tawan Pjt. Tailand Heat Exchanger C.S, S.S Mar Samsung Total #2 Aromatics Korea Column 70N+304L,C.S,S.S Mar Samsung Total #2 Aromatics Korea Vessel C.S, S.S Mar HEC/Olkaria IV Geothermal PP Kenya Storage Tank C.S Apr-13

34 Main Product & Capacity Kinds of Products Heat Exchanger (ASME Sec.Ⅷ Div.1, TEMA Class R,C,B) Pressure Vessel (ASME Sec.Ⅷ Div.1, ASME Stamped) Reactor (ASME Sec.Ⅷ Div.1, ASME Stamped) Column & Tower (ASME Sec.Ⅷ Div.1, ASME Stamped) Storage Tank (API, AWWA) Fabrication Capacity (Maximum) t100 x ID5,000 X L20,000 t150 x ID5,500 x L25,000 t150 x ID5,500 x L15,000 t120 x ID6,000 x L65,000 Production Yield (Ton/Year) 5,000Ton Steel Structure Others(Steel Mill & HRSG) 10,000Ton

35 Certification & License 1) ISO9001:2008 / EN ISO 9001:2008 2) ISO 14001:2004 / KS A 14001:2004

36 Certification & License 3) NATIONAL BOARD 4) Authorized Corporation Research

37 Certification & License 5)ASME S STAMP 6)ASME U STAMP

38 Certification & License 7)Registered Fabrication for Pressure Vessel 8)Specialized Facilities from Korea Gas Safety Corporation

39 Certification & License 9) Takreer Registration

40 Certification & License Head Quarter & Main Factory (HongSeong)

41 Location Map