Specialized for Air-Cooled Heat Exchanger Module

Transcription

1 Specialized for Air-Cooled Heat Exchanger Module 1

2 TABLE OF CONTENTS 1. Brief History 8. Engineering 2. Products 9. Manufacturing Equipment and Facilities 3. Business Volume 10. Quality Management 4. Company Organization 11. Reference 5. Location & Lay-out 12. Clients List 6. Overall Process 7. Manufacturing Capacity 2

3 1. Brief History Apr 2017 Jun 2015 Mar 2014 Dec 2012 Acquisition of Construction License ( For Site Installation of Steel Structure Module ) Engineering Cooperation with ACC Team for Air Cooled Condenser Certified to CSA 47.1 Div.2(CWB Certificate) Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government Mar 2012 Development of Round Header(Patent No ) Jun May 2008 Jan Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS Certified Established Gunsan Shop Registered as a member of Heat Transfer Research Institute (HTRI) Jul Registered as a member of the Heat Transfer & Fluid flow Service (HTFS) Aug Jun Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No ) Korea Heat Exchanger Industrial Co., Ltd. Established 3

4 2. Products Air Cooled Heat Exchanger 4

5 2. Products Heat Exchanger Module Skid Steel Structure 5 Air Cooled Condenser

6 3. Business Volume Sales order plan for year 2018 : USD 120 Million % 5% Awared Turnover Air Cooled Heat Exchanger Steel Structure Order received & Turnover (Million U.S.) Products Ratio of Last 10 Years 6

7 4. Company Organization C E O COO O QA/QC Business Production Engineering PM Research Institute Management Support HSE TEAM QA QC Customer Service Sales Estimation PP Bundle Steel Structure Material Control Coating Engineering PM R&D Team Procurement General Affairs Financial & Accounting Packing 18 Persons 13 Persons 286 Persons 45 Persons 8 Persons 3 Persons 24 Persons 3 Persons Total : 400 Persons 7

8 5. Location Lay-out Seoul Sales Office Gunsan Gunsan Factory in F.T.Z Busan * Address : 19 Jayumuyeok 3-gil, Gunsan-Si, Jeonbuk, Korea 8

9 5. Location & Lay-out KHE Gunsan Shop Shop Name Area(m2) Area(acre) A Bundle A ssy-shop 21, B Header Box-Shop 10, C Steel Structure-Shop 9, D Galvanizing Shop 3, E Painting Shop 4, F Heat Treatment- Shop G NDE Shop Location - Gunsan, Korea The Area of Site - 158,856 m2 (38.13acre) The Area of Buildings - 54, m2 (13.1acre) 1acre) H Material-Shop 1, I Gantry crane 20Ton*4EA 28M*12M J Gantry crane 15Ton*4EA 28M*361M 9

10 6. Overall Process Shop Working Flow Efficient and Specialized Working Flow for Air Cooled Heat Exchanger MODULE AREA <KHE LAY OUT> Whole Process being operated in House including engineering, small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop HEADER BOX BUNDLING FINNING PAINTING SHOP GALVA. SHOP Starting Point HEADER BOX SHOP Starting Point STEEL STRUCT. SHOP 10

11 7. Manufacturing Capacity Current Capacity(2017) Bundle Steel Structure Galvanizing Painting Assembly/RIT 2,400 Bundle / Year Light : 20, Ton / Year Heavy: 50,000 Ton / Year 30,000 Ton / Year 30,000 Ton / Year 2,400 Module/Year Automated Production Ratio : 60% Self Production Ratio : 95%, Subcontracted Ratio : 5% 11

12 8. Engineering Design Computer Programs No Program name Purposes Developer 1 HTRI XACE V7.0 SP3 Thermal design HTRI (U.S.A.) 2 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc.(USA) 3 STAAD.Pro V8i Stress analysis for steel structure Bentley Systems, Inc.(USA) 4 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M Siemens PLM Software(USA) Applicable Code & Standard d ASME Section VIII, Div I & Div II ASME Section I. ASME B31.1 API 661 AISC ASCE BC CSA W47.1. Div. II CE /PED DPEM / ARH GOST HPGSL HEI JIS MOH TEMA 12

13 9. Manufacturing Equipment Manufacturing Equipment 1. Finning Equipments ( 11 sets ) Automatic Finning Machine System Fin type : embedded ( 5 sets ),Extruded ( 6 sets ) Fin material : aluminum, copper, (4-11fin/inch) Tube size : OD(1/2-2 )*L20,000 mm Quantity 11 sets 2. Welding Equipments ( 210 sets / Manual & Automatic ) Welding Machines Automatic submerged arc welding train system for air cooled heat exchanger headers Submerged arc welding machine Gas tungsten t arc welding machine(tig) Gas metal arc welding machine (MIG, CO2) Shielded metal arc welding Arc(air) gouging machine Manipulator for welding machine (OD 3000 mm *L3,000 mm ) Turning roll for welding machine (60 ton, 30 ton, 10 ton) Baking & drying oven for electric rods (Controlling temp : ) Inside automatic welding machine (Stroke : 400L) Automated and Submerged Gas Welding machine Nozzle Automated Welding machine Quantity 5 sets 11 sets 55 sets 40 sets 66 sets 4 sets 2 sets 13 sets 9 sets 2 sets 2 sets 1 set 13

14 9. Manufacturing Equipment Manufacturing Equipment 3. Drilling Equipments Equipment Name Special purpose multi-hole and multi stage drilling machine drilling machine for air cooled heat exchanger header. CNC drill center (W3,000 mm *L 4,500 mm ) CNC drill center (W3,500 mm *L 4,500 mm ) CNC drill center (W2,000 mm *L 2,500 mm ) Radial drilling machine (L 2,000 mm ) Radial drilling machine (L 2,600 mm ) Radial drilling machine (L 1,600 mm ) Radial drilling machine (L 1,300 mm ) Hand drilling machine (ø 3~25 mm ) Magnetic drill machine (ø 3~25 mm ) Tool grinding machine Quantity 1 set 1 set 2 sets 1 set 5 sets 2 sets 2 sets 1 set 3 sets 4 sets 4 sets 14

15 9. Manufacturing Equipment Manufacturing Equipment 4. Inspection & Testing Equipments Type of Equipments Quantity Mechanical Test Equipment Run in Test Measuring Equipment Measuring Equipment Charpy Impact Tester (1ea), Universal Testing Machine (1ea) Hardness Tester (1ea), Steel M-Scope (1ea) CSI2130 Vibration Analyzers, Sound level Calibrator, Clamp Meter Digital Tachometer Load Cell, Push Pull Gauge, Radiation Pyrometer Sound Level Meter, Bavel Protractor Alloy Analyzer(Niton, Spectro), Borescopes, Coating Thickness Gauge, Surface Profile gauge, Digimatic Calipers, Digital Thermometer 4ea 40ea 85ea 15

16 10. Quality Management Certificates ISO 9001 ISO ASME CWB Certificate OHSAS

17 11. Reference Special Material Project User EPC Description Quantity (Bay/Bundle) Remark Badra CPF-#2 Gazprom SECL Tube: SB / 74 Jazan #9 Aramco SKEC Tube: SB / 48 Yanbu DHT Aramco TR Tube: SB / 38 Sadara Isocyanates SADARA Daelim Tube : SA / 10 Low/High Temperature Project User EPC Description Quantity (Bay/Bundle) Remark Bibiyana Expansion Chevron Foster Wheeler 90 kgf / cm2, 450 (DT) 13 / 13 Point Thomson Exxon Mobil Worley Parsons 10.3 kgf / cm2, - 45 (MDMT) 6 / 6 KASHAGAN AGIP Petrofac 80 kgf / cm2, - 46 (MDMT) 147 / 284 Note) Reference Records were extracted from experience record 17

18 11. Reference High Pressure Project User EPC Description Quantity (Bay/Bundle) GASCO NGI GASCO SECL 420 kgf / cm2 (DP), / 37 Remark ZCINA-HMD Sonatrach DODSAL 422 kgf / cm2, / 40 CO2 capture Aramco SECL 265 kgf / cm2, 200 2/ 3 Big Quantity Project User EPC Description Quantity (Bay/Bundle) Delivery RUCP S-OIL Daelim-Daewoo Tube : SB / 155 Jun AL ZOUR KNPC TSHJ Tube : SA / 177 Apr RAPID PETRONAS TR Tube : DS / 167 Apr NSRP NSRP Ltd JGC Tube : SA / 250 Feb.2015 CBDC TAKREER SECL Tube : SA / 245 Jan RMP-2 PETRON Daelim Tube : SA /159 Mar SGD #3 GASCO Saipem Tube : SA / 252 Nov Shaybah # 1 & # 4 ARAMCO SECL Tube : DS / 277 Aug RRE #1 TAKREER SK E&C Tube : SA 179, SA / 349 Apr Note) Reference Records were extracted from experience record 18

19 12. Clients List Oil Refineries & Petrochemicals (End-User) ADCO Hyundai Oil Bank QGC ADMA-OPCO IOEC QP ADNOC, GASCO JACOS Rayong Olefins Air Liquid Jurong Aromatics Reficar AGIP Khazahstan Petrochemical Ind. Reliance Petroleum ARAMCO KNPC SADARA Bahrain Petroleum Co. (BAPCO) KSC Sabic BHP Billiton Petroleum NIOEC Samsung Total BP Oxy SEEF Celanese PEMEX Sakhalin Energy Chevron PDO Shell ConocoPhilips PDVSA SK Innovation CPC Pertamina S-Oil Dow Chemical Petrobras Sonatrach Exxon Mobil Petronas TAKREER Formosa Petroleum Corp. Petron TAIF-NK GS Caltex ( Long-Term Agreement) Persian Gulf Star Oil Total Gazprom PTT 19 Tupras

20 12. Clients List Engineering and Construction (EPC) ABB Hitachi MES Air Liquid HHI Petrofac Aker Solution HDEC Prosernat AMEC HEC Saipem Bechtel Idemistu Engineering SECL CB&I INITEC SK E&C Chiyoda Jacobs Sinopec CTCI corporation JGC Corporation SNC Lavalin DSME KCC Tecnimont Daelim KBR Techint Daewoo E&C Kobelco Tecnicas Reunidas Dodsal Linde Technip ENPPI Lurgi Engineering Toyo Eng. Flour Daniel, Inc. Man Diesel & Turbo Worley Parsons Forster Wheeler MHI GS E&C Gusto B.V 20

21 21