1300 BE TUFF TUFF BY NAME * TUFF BY NATURE

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Nelson Goodwin
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TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF (1300 23 88 33) 5-7 Holt Drive, (P.O. Box 1977) Fax: 07 4633 1236 Torrington, sales@tuffbullbars.com.au Toowoomba, admin@tuffbullbars.com.au Queensland 4350, feedback@tuffbullbars.

1 TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF ( ) 5-7 Holt Drive, (P.O. Box 1977) Fax: Torrington, Toowoomba, Queensland 4350, AUSTRALIA MITSUBISHI TRITON ML & MN BULLBAR - BOLT & BRACKET KIT 1 40mm x 10mm bolts 1 30mm x 10mm x 1.25 fine thread bolt 2 50mm x 10mm x 1.25 fine thread bolt 13 10mm flat washers 3 10mm spring washers 4 50mm x 10mm bolts 5 10mm Nylock Nuts 4 16mm Nylock Nuts 4 16mm Flat Washers 2 3/16 bolts & nuts 2 Bullbar Brackets 2 Indicators (brytec) 2 Indicator leads 6 Wire tap connectors 2 7 rubbers 1 2.5m bumper rubber (Large) BE TUFF TUFF BY NAME * TUFF BY NATURE AUSTRALIA S LEADING BULLBAR MANUFACTURER Page 1

2 REMOVE GRILLE & FRONT BUMPER REMOVE CRASH BOX NOTE: DO NOT REMOVE METAL MUD GUARD SUPPORTS Page 2

BOLT BRACKETS TO CHASSIS CONNECT TUFF WIRING KIT INTO

WIRING - GO UNDER & BEHIND HEADLIGHTS YELLOW = INDICATOR

VEHICLE (MOUNTING PLATES POINT OUTWARDS) PLACE RECTANGULAR

3 BOLT BRACKETS TO CHASSIS CONNECT TUFF WIRING KIT INTO WIRING HARNESS, USING WIRE TAPS OR SOLDER. WIRING - GO UNDER & BEHIND HEADLIGHTS YELLOW = INDICATOR WHITE = EARTH BLACK = PARK LEFT & RIGHT HAND BRACKETS ON VEHICLE (MOUNTING PLATES POINT OUTWARDS) PLACE RECTANGULAR 2 HOLED RUBBER WASHERS ON TO BULLBAR MOUNTING BOLTS (THEY MAY BE ALREADY FITTED) Page 3

Place Bullbar onto the brackets. Bolt it up loosely with washers and 12 mm nuts. Align the bullbar left and right and make sure that the wings follow the line of the vehicle.

CUTTING THE BUMPER THE TOP HALF OF YOUR ORIGINAL BUMPER HAS TO BE CUT & RE-FITTED TO THE VEHICLE THERE WILL BE A GAP, 10MM BETWEEN THE BULLBAR & THE BUMPER, THIS IS TO ACCOMMODATE A

4 Place Bullbar onto the brackets. Bolt it up loosely with washers and 12 mm nuts. Align the bullbar left and right and make sure that the wings follow the line of the vehicle. Tighten all bolts TIP: TIGHTENING THE BOTTOM BOLTS MOVES THE WING OF THE BULLBAR UPWARDS. TIGHTENING THE TOP BOLT MOVES THE WING DOWN MAKE SURE BOLTS ARE TIGHT! CUTTING THE BUMPER THE TOP HALF OF YOUR ORIGINAL BUMPER HAS TO BE CUT & RE-FITTED TO THE VEHICLE THERE WILL BE A GAP, 10MM BETWEEN THE BULLBAR & THE BUMPER, THIS IS TO ACCOMMODATE A RUBBER SUPPLIED WE DO THIS BY MEASURING SIX MEASUREMENTS FROM BULLBAR TO VEHICLE BODY POSITIONS THREE EACH SIDE FIRST MEASUREMENT MEASURE THE DISTANCE BETWEEN THE END OF THE BULLBAR & THE END OF THE WHEEL ARCH Page 4

SECOND MEASUREMENT MEASURE THE DISTANCE BETWEEN JUST UNDER THE OUTSIDE OF THE HEADLIGHT TO BULLBAR (AS SHOWN IN PICTURE) THIRD MEASUREMENT MEASURE

THE BUMPER AT THEIR CORESPONDING POSITIONS.

5 SECOND MEASUREMENT MEASURE THE DISTANCE BETWEEN JUST UNDER THE OUTSIDE OF THE HEADLIGHT TO BULLBAR (AS SHOWN IN PICTURE) THIRD MEASUREMENT MEASURE THE DISTANCE BETWEEN JUST UNDER THE INSIDE OF THE HEADLIGHT TO THE BULLBAR (AS SHOWN IN PICTURE) THESE SIX POSITIONS SHOULD BE MARKED ONTO THE TOP OF THE BUMPER AT THEIR CORESPONDING POSITIONS. NOTE: TAKE 10MM OFF THESE MEASUREMENTS TO ALLOW THE BUMPER TO SIT OFF THE BULLBAR (TO ACCOMMODATE A RUBBER SUPPLIED). RUN MASKING TAPE OR SIMILAR ALONG ALL SIX POINTS TO ESTABLISH THE CUTTING LINE, MAKE SURE THE TAPE IS STRAIGHT IN THE HORIZONTAL PLANE Page 5

Mark all six measurements (3 on each side)

6 Mark all six measurements (3 on each side) on the bumper (less 10 mm to accommodate a gap between the bullbar and the bumper) 1 st 2 nd 3 rd RUN TAPE ALONG THE SIX MARKED POSITIONS TO HIGHLIGHT CUTTING LINE CUT ALONG TAPE LINE WITH JIGSAW OR SIMILAR TOOL Page 6

Once the top bumper is ready it will look like this.

BUMPER TO VEHICLE Connect 25 x 25 RHS Stabiliser Rod between

7 Once the top bumper is ready it will look like this. Try it on the vehicle. You may need to trim it if it is not fitting evenly. FIT RUBBER SUPPLIED TO CUT EDGE OF BUMPER, REPLACE TOP OF BUMPER TO VEHICLE Connect 25 x 25 RHS Stabiliser Rod between the bullbar and the bracket as shown Holes in RHS will have to be marked and drilled. Use two 10 x 50 Bolts, Nuts & Washers. Page 7

DON T HESITATE TO CALL US ON 1300 BE TUFF (1300 23 88 33) IF

8 Fit number plate and indicator/park lights connect lights into wiring harness Use 3mm Bolts and Nuts supplied PLEASE DON T HESITATE TO CALL US ON 1300 BE TUFF ( ) IF YOU HAVE ANY PROBLEMS WITH FITTING BEST REGARDS THE TUFF TEAM! Page 8

1300 BE TUFF TUFF BY NAME * TUFF BY NATURE

1300 BE TUFF TUFF BY NAME * TUFF BY NATURE TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF (1300 23 88 33) 5-7 Holt Drive, (P.O. Box 1977) Fax: 07 4633 1236 Torrington, sales@tuffbullbars.com.au Toowoomba, admin@tuffbullbars.com.au Queensland 4350, feedback@tuffbullbars.com.au