1300 BE TUFF TUFF BY NAME * TUFF BY NATURE
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1 TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF ( ) 5-7 Holt Drive, (P.O. Box 1977) Fax: Torrington, Toowoomba, Queensland 4350, AUSTRALIA NISSAN PATHFINDER R51 - BOLT & BRACKET KIT 6 12mm flat washers 4 50mm x 10mm bolts 6 12mm x 40mm x 1.25 fine thread bolts 6 12mm spring washers 8 Tech screws 8 ¼ x 1 ¼ mudguard washers 8 10mm Nylock Nuts 16 10mm Flat washers 4 40mm x 10mm botls 2 Inner guard brackets 2 3/16 bolts & nuts 2 Bullbar Brackets 2 Indicators (brytec) 2 Indicator leads 6 Wire tap connectors 2 7 Rubbers BE TUFF TUFF BY NAME * TUFF BY NATURE AUSTRALIA S LEADING BULLBAR MANUFACTURER Page 1
2 *** REMOVE GRILL BY TAKING OF THE 4 CLIPS ACROSS THE TOP OF GRILL AND RELEASE THE 4 CLIPS ON THE BOTTOM OF THE GRIL. THEN REMOVE THE 3 CLIPS FROM THE TOP OF THE BUMPER UNDER WHERE THE GRILL WAS. REMOVE 2 BOLTS EACH SIDE OF THE INSIDE OF THE INNER GUARD. REMOVE ALL 10mm HEAD BOLTS ACROSS THE BOTTOM OF THE BUMPER, REMOVE BUMPER, LEAVING A BARE CHASSIS *** Remove Grill Remove Bumper Page 2
3 Removal of bumper REMOVE CRASH BOX Page 3
4 REMOVE TOE POINT FROM PASSANGER SIDE Attach brackets to Chassis Using your six 12 x 40mm fine threaded bolts, flats and springs washers Page 4 Brackets attached to the front of vehicle ** without support bar**
5 Attach stabiliser bar to inside of brackets Teck screw the stone tray to the stabiliser bar Page 5
6 Teck screw both sides of the stone tray CONNECT TUF WIRING KIT INTO WIRING HARNESS, USING WIRE TAPS OR SOLDER. WIRING - GO UNDER & BEHIND HEADLIGHTS YELLOW = INDICATOR WHITE = EARTH BLACK = PARK Wiring sent in kit colours are as followed Yellow Indicator White- Earth Brown Park ( changed from Black) Page 6
7 CUTT INNER PLASTIC GUARD APPROX. LEVEL WITH BOTTOM MOUNTING BOLT USE A STANLEY KNIFE CUT & ROUND OUTER EDGE Install Curve shaped Aluminium brackets to support inner plastic mud guard. ** Both sides ** Place rectangular 2 holed rubber washers on to bulbar mounting bolts Page 7 ** They may be already fitted**
8 Place Bullbar on to brackets Bolt up finger tight with bolts and washers to hold in place CUTTING THE BUMPER THE TOP HALF OF YOUR ORIGINAL BUMPER HAS TO BE CUT & RE- FITTED TO THE VEHICLE THERE WILL BE A GAP BETWEEN THE BULLBAR & THE BUMPER WE DO THIS BY MEASURING SIX MEASUREMENTS FROM BULLBAR TO VEHICLE BODY POSITIONS THREE EACH SIDE First Measurement: Measure the distance between the end of the bulbar and the end of the wheel arch Page 8
9 Second Measurement: Measure the distance between just under the outside of the headlight to the bullbar Third Measurement: Measure the distance between just under the inside of the headlight to the bulbar As shown in picture THESE SIX POSITIONS SHOULD BE MARKED ONTO THE TOP OF THE BUMPER AT THEIR CORESPONDING POSITIONS. NOTE: TAKE 10MM OFF THESE MEASUREMENTS TO ALLOW THE BUMPER TO SIT OFF THE BULLBAR. RUN MASKING TAPE OR SIMILAR ALONG ALL SIX POINTS TO ESTABLISH THE CUTTING LINE, MAKE SURE THE TAPE IS STRAIGHT IN THE HORIZONTAL PLANE. Run the masking tape along all six points as shown in picture. Page 9
10 First Measurement point Second Measurement point Third Measurement point Page 10
11 Run tape along the six marked positions to highlight the cutting line Cut Along tape line with jigsaw or similar tool Fit top of bumper to the vehicle Page 11
12 Attach grill back to vehicle Attach the inner guard onto aluminium support Attach RHS Stabiliser, by a lining holes drill to suit Page 12
13 PLEASE DON T HESITATE TO CALL US ON 1300 BE TUFF ( ) IF YOU HAVE ANY PROBLEMS WITH FITTING BEST REGARDS, THE TUFF TEAM! Page 13
1300 BE TUFF TUFF BY NAME * TUFF BY NATURE
TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF (1300 23 88 33) 5-7 Holt Drive, (P.O. Box 1977) Fax: 07 4633 1236 Torrington, sales@tuffbullbars.com.au Toowoomba, admin@tuffbullbars.com.au Queensland 4350, feedback@tuffbullbars.com.au
More information1300 BE TUFF TUFF BY NAME * TUFF BY NATURE
TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF (1300 23 88 33) 5-7 Holt Drive, (P.O. Box 1977) Fax: 07 4633 1236 Torrington, sales@tuffbullbars.com.au Toowoomba, admin@tuffbullbars.com.au Queensland 4350, feedback@tuffbullbars.com.au
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TUFF BULLBARS AUSTRALIA, Ph: 1300 BE TUFF (1300 23 88 33) 5-7 Holt Drive, (P.O. Box 1977) Fax: 07 4633 1236 Torrington, sales@tuffbullbars.com.au Toowoomba, admin@tuffbullbars.com.au Queensland 4350, feedback@tuffbullbars.com.au
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