Traffic Guidance Signs Type TGS and Retrofit-Kit
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1 LED Airport Lighting Brief-Information Traffic Guidance Signs Type TGS and Retrofit-Kit Reduced CO 2 emmision by up to 85 % Up to 50,000 hrs LED service life Reduce maintenance and repair by up to 70 % LED Retrofit-Kit HELLA KGaA Hueck & Co. HELLA AIRPORT LIGHTING Rixbecker Straße Lippstadt /Germany Tel airportlighting@hella.com
2 Application The traffic guidance signs TGS LED provide guidance and orientation for pilots and vehicle drivers on runways and taxiways. They can be used as mandatory instruction signs or information signs. Features Robust, low-maintenance design Corrosion- and UV-resistant materials Illuminated by long-life LEDs Average operating hours of illuminants: h Supplied via series circuit transformer (6.6 A) Suitable for runway visual ranges of < 800 m One-piece front plate even for combined mandatory instruction and / or information signs Sign height: 650 mm or 850 mm Sign length: 800 mm to 3000 mm (special sizes on request) Pre-assembled on delivery Mountable on concrete foundation by use of columns + clamps + frangible couplings + mounting flanges + compound anchors Hinged front opening for easy maintenance access Standard Version Housing and Illumination: Housing made of double-walled aluminium profiles Polycarbonate front plate, screen-print lettering on the inside Hinged front opening for service Air vents Connection cable with standard FAA plug connector Earthing cable Mounting System (Aluminium): Columns and clamps (acc. to type and jet blast requirements) Frangible couplings and mounting flanges Compound anchors COMPLIANCES Has been developed according to the following standards: ICAO, Annex 14 BMVBS: NfL I, 96 / 03 Options Two safety ropes (stainless steel) Connecting cable with protective metal conduit Air vents with dust filters for IP 55 protection Bird spikes Short cut switch Electric button for resetting the electronics of the sign Transformer Technical Drawings Hinge 2 Service door 3 Housing frame 4 Earthing cable 5 Quick release fasten clamp 6 Air vent 7 Column 8 Fastening clamp 9 Cable gland 10 Frangible coupling Mounting flange 12 Stainless steel hinge 13 Sign fascia 14 Quick release fasten clamp (stainless steel) 15 Rubber seal 16 Aluminium profile 17 LED lamp 18 LED mounting base plate 19 LED mounting base plate 20 LED lamp
3 Technical DATA Optical data (height 650/850 mm, acc. to ICAO) Chromaticity Luminance: RVR < 800 m red 30 cd / m 2 yellow 150 cd / m 2 white 300 cd / m 2 Luminance: RVR > 800 m red 10 cd / m 2 yellow 50 cd / m 2 white 100 cd / m 2 Illuminants Acc. to ICAO, Annex 14, APP1-2 LED modules: 1 x LED module per 400 mm length at 650 mm height 2 x LED modules per 600 mm length at 850 mm height Electrical data Connection / power supply Serially, via series circuit transformer (6.6 A) Power consumption 9 W at 6.6 A per LED module Protection code Standard version IP 54 Version with opt. air vent dust filters IP 55 Mechanical data Housing Double-walled aluminium profile, white powder coating (RAL 9010, others on request) Front plate Clear polycarbonate (5 mm) Screen-print lettering on the inside Columns / clamps Aluminium, yellow powder coating (RAL 1006) Mounting flanges Aluminium Compound anchors / screws Stainless steel Housing dimensions (acc. to ICAO / NfL) - Height Type 650 / Type mm / 842 mm - Depth 213 mm - Length 800 to 3000 mm Jet blast (defines number of columns) Standard: 60 m /s (on request up to 90 m /s) Weight (depending on type) approx. 19 kg to 73 kg Ambient data Operating temperature -55 C to +85 C Storage temperature -55 C to +125 C Rel. humidity max. 95 % at +55 C Packing data (max. 5 signs on wooden pallet) TGS_A length: Pallet dimensions (L x B mm): 800 mm 900 x 700 mm up to 1,000 mm 1,100 x 700 / 900 1,200 mm 1,300 x 700/900 1,400 mm 1,500 x 700 / 900 1,600 mm 1,700 x 700 / 900 1,800 mm 1,900 x 700 / 900 2,000 mm 2,100 x 700 / 900 2,300 mm 2,400 x 700 / 900 2,650 mm 2,800 x 700 / 900 3,000 mm 3,100 x 700 / 900 Max. height: 1,522 mm
4 Details About Retrofit-Kit for Guidance Signs Type TGS Application area The LED Retrofit-Kit provides an easy and fast conversion of existing guidance signs to the latest LED-technology. Features Simple plug & play connection Module fitted with 5 high-performance LEDs with an expected lifetime of more than hours All components resistant to corrosion Fail-open function Connection to 6.6 A as well as to 230 V mains Description The LED Retrofit-Kit consists of four components: LED-Module (IP68) Internal connection cable External connection cable Electronic ballast (with or without fail open): The integrated fail-open function reports to the tower in case of module failure rate > 25 %.The electronic ballast allows connection to 6.6 A series circuits. COMPLIANCES Has been developed according to the following standards: FAA, AC 150/ J ICAO, Annex 14
5 One Kit illuminates a sign surface area of 400 mm length and 600 mm height. Regarding the defined dimensions of guidance signs as per FAA regulation the number of required kits are as follows: Distance to the frontplate Illumination wideness Illumination height Rel. illumination intensity Number of modules per modul per modul See configuration table below opt. distance between the modules opt. distance between the modules % % % % % 5 Configuration Table Sign illumination height Illumination wideness Number of module rows Numbers of modules per sign Table single-row vertical > two-rows horizontal > two-rows vertical > four-rows horizontal > three-rows vertical 6 Table single-row vertical > two-rows horizontal > two-rows vertical > four-rows horizontal > three-rows vertical 6 6 Table single-row horizontal > single-row vertical > two-rows horizontal > two-rows vertical Table single-row horizontal > single-row vertical > two-rows horizontal > two-rows vertical Table single-row horizontal > single-row vertical > two-rows horizontal > two-rows vertical The integrated fail-open function reports to the tower in case of module failure rate > 25 %. The electronic ballast allows connection to 6.6 A as well as to 230 V.
6 Installation information The LED-Retrofit Kit provides various mounting possibilities: Clip connection with 4 clips Screw connection with 4 bolts (default parts, not included in the delivery) Several LED-Retrofit Kits are connected with each other per plug connection in a parallel circuit. Sign height 600 mm installation: 1 module incl. internal cable per 40 cm 1 EVG incl. external cable per 5 LED modules Sign height 800 mm installation: 1 module incl. internal cable per 60 cm 1 EVG incl. external cable per 5 LED modules Technical Drawing max. 600 (161,5) R2 (16x) 10,1 (4x) 52 (4x) 108,5 194 ±0, (4x) 4 (4x) 25 (4x) Ø3,4 (4x) Ø max. 200 Traffic Guidance Signs Type TGS with LED Retrofit-Kit Ordering information The article numbers of the available components are as follows: 400 Item HELLA article number Minimum packaging size LED-module piece / box LED-module pieces / box Internal cable group pieces / box External cable group pieces / box Electronic ballast piece / box Electronic ballast with fail open piece / box These articles can be ordered separately. Please contact our sales department for further information. Development as of March Technical changes reserved. All rights reserved by HELLA KGaA Hueck & Co.
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