Test Report: Reference Axle
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1 Test Report: Reference Axle Legislation UNECE Regulation to Supplements 10-13, Annex 11, Appendix 3 Test Details Location of Test: Konya Organized Industrial Zone / Selçuklu / Konya / Turkey Date of Test: VCA Representative(s): Serdar Şahbudak, Erdal Çınarcı Manufacturer s Representative(s): No Attendance Reason for Test Report: New approval / Extension of approval / Test report only Manufacturer Details Name and Address: Type: Commercial Description: Category: MUAMMER PIRLANTA DİNGİL DÖKÜM OTO YEDEK PARÇA İMALAT SAN. VE TİC. A.Ş. 3. Organize Sanayi Bölgesi Vali İhsan Dede Cad. No:12 Selçuklu / Konya / Turkey PD-P14 14CL O3/O4 Conclusion The above mentioned component was tested in accordance with the above mentioned legislation and was found to comply in all respects. Test witnessed by*: Test approved by*: Signature: Serdar Şahbudak Erdal Çınarcı Name: Erdal Çınarcı Position: Type Engineer Date: *To be signed by different persons, even when the Technical Service and are the same or alternatively, a separate authorisation is issued with the report. List of Annexes Annex No of Pages Subject I 5 Information Document. Document no: MPD-003 rev. 00 dated TR-CTB-BRAKE-003 Revision 3 Page 1 of 8
2 Worst Case Rationale The axle type ID1- PD-P14 which is fitted with ID2- MPD-003 braking system, was tested according to the regulation. There is no axle or brake variant and only one tyre dimension. For that reason test results are only valid for the tested axle type. Note: Include information on variants and versions this report covers, as applicable Tests Required General: Test Record: Component Specification Yes Yes Yes, NA, See Report / / Annex Axle Identification Number: ID1- PD-P14 Manufacturer s Documentation Manufacturer s documentation is complete and reflects the agreed specification for the component tested and covers all variants and versions agreed in the worst case rationale. Yes Facility and Equipment Checks Calibration certificates checked and valid, recorded in the following table: Yes Equipment Serial / Certificate No. Calibration due* V-Box 28- E Manometer Set Manometer Set Manometer Set Tape measure Laser Thermometer Stopwatch Tyre Pressure Gauge *Specify calibrated date + (interval) or calibration due date. TR-CTB-BRAKE-003 Revision 3 Page 2 of 8
3 Test Requirements Complies Yes / NA General Note: Test report as prescribed in section 3.9 of Appendix 2 to Annex Axle manufacturer name and address: MUAMMER PIRLANTA DİNGİL DÖKÜM OTO YEDEK PARÇA İMALAT SAN. VE TİC. A.Ş. 3. Organize Sanayi Bölgesi Vali İhsan Dede Cad. No:12 Selçuklu / Konya / Turkey Make of axle manufacturer: Pırlanta 1.2. Brake manufacturer name and address: See item Brake identifier ID2-: MPD Automatic brake adjustment device: - Integrated* - Non-integrated* 1.3. Manufacturer's information document: MPD-003 TR-CTB-BRAKE-003 Revision 3 Page 3 of 8
4 Test Record The following data is recorded for each test: 2.1. Test code: TST Test specimen: Test variant: Drum Brake S-Cam Brake Axle code: See below Axle identifier: ID1- PD-P Identification of tested axle: PD-P Test axle load (Fe identifier): ID Brake: See below Brake identifier: ID2- MPD Identification of tested brake: MPD Maximum stroke capability of the brake: NA mm Note: Applies to disc brakes only Effective length of the cam shaft: 750 mm Note: Applies to drum brakes only Material variation: NA Note: As per paragraph 3.8 (m) of Appendix 2 to this annex Brake: - Drum* - Disc* Actual test mass of drum/disc: 58 kg Nominal external diameter of disc: NA mm Note: Applies to disc brakes only Type of cooling of the disc: - Ventilated* - Non-ventilated* Integrated hub: TR-CTB-BRAKE-003 Revision 3 Page 4 of 8
5 - With* - Without* Disc with integrated drum: - With parking brake function* - Without parking brake function* Note: Applies to disc brakes only Geometric relationship between disc friction surfaces and disc mounting: NA Examples: One piece, casted, connection on action side Base material: Grey Cast Iron Brake: - Lining* - Pad* Manufacturer: Eren Balatacılık Sanayi ve Ticaret A.Ş Make: EREN Type: M Method of attachment: Riveted - Lining* - Pad on the brake shoe* - Back plate* Thickness of back plate: -- mm* Weight of shoes: 6,7 kg* Base material: Steel - Back plate* - Brake shoe* Automatic brake adjustment device: See below *Not applicable in the case of integrated automatic brake adjustment device. TR-CTB-BRAKE-003 Revision 3 Page 5 of 8
6 Manufacturer name and address: Geçgel Mak. San. Tic. Ltd. Şti. 2. Organize San. Vezirköy Cad. Kocadere Sok. No:10 Selçuklu / Konya / Turkey Make: GOS Type: SR Version: Wheel(s): 12 R 22,5 (Dual) Note: For dimensions, see Figures 1A and 1B in Appendix 5 to this annex Reference tyre rolling radius (R e) at test axle load (F e): 526 mm Data of the fitted wheel during testing: X Tyre Size Rim Size e D e E e G e 12 R 22,5 22,5x9, , Lever length le: 185 mm Actuator: See below Manufacturer: Arfesan A.Ş Make: Arfesan Type: 30/ (Test) identification number: BC TR-CTB-BRAKE-003 Revision 3 Page 6 of 8
7 2.3. Test results: See below Note: Corrected to take account of rolling resistance of 0.01 Fe In the case of vehicles of categories O 2 and O 3 where the O 3 trailer has been subject to the Type I test: Test Type 0 I Annex 11, Appendix 2, paragraph: / Test speed (km/h) Brake actuator pressure p e (kpa) Braking time (mins) - 2,33 - Braking force developed T e (dan) Brake efficiency T e/f e 0,55 0,07 0,40 Actuator stroke s e Brake input torque C e (Nm) Brake input threshold torque C 0, e (Nm) In the case of vehicles of categories O 3 and O 4 where the O 3 trailer has been subject to the Type III test: Test Type 0 III Annex 11, Appendix 2, paragraph: Initial test speed (km/h) Final test speed (km/h) Brake actuator pressure p e (kpa) Number of brake applications Duration of brake cycle Braking force developed T e (dan) Brake efficiency T e/f e 0,55 0,30 0,43 Actuator stroke s e Brake input torque C e (Nm) Brake input threshold torque C 0, e (Nm) This item is to be completed only when the brake has been subject to the test procedure defined in paragraph 4 of Annex 19 to this regulation, to verify the cold performance characteristics of the brake by means of the brake factor (BF) Brake factor B F: 9, Declared threshold torque C 0,dec: 38 Nm TR-CTB-BRAKE-003 Revision 3 Page 7 of 8
8 2.3.4 Performance of the automatic brake adjustment device, if applicable. Yes, see below Free running according to paragraph of Annex 11, Appendix 2: - Yes* - No* Application Range 3. Application range specifies the axle/brake variants that are covered in this test report, by showing which variables are covered by the individual test codes. NA 4. Test has been carried out and the results reported, in accordance with Appendix 2 to Annex 11 and, where appropriate, paragraph 4 of Annex 19 Part 1 to Regulation No. 13, as last amended by the 11 series of amendments. Yes 4. At the end of the test defined in paragraph 3.6 of Annex 11, Appendix 2, the requirements of paragraph of Regulation No. 13 are deemed to be fulfilled. Note: Only to be completed when an automatic brake wear adjustment device is installed. Yes Remarks None Note: VCA apply measurement uncertainty to calibrated items but not test results. TR-CTB-BRAKE-003 Revision 3 Page 8 of 8
9 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. MPD-003 Revision Nr. 00 Page 1 / 5 1. GENERAL Name and address of axle or vehicle manufacturer MUAMMER PIRLANTA DİNGİL DÖKÜM OTO YEDEK PARÇA İMALAT SAN. VE TİC. A.Ş Commercial Description 14CL 2. AXLE DATA 3. Organize Sanayi Bölgesi Vali İhsan Dede Cad. No:12 Selçuklu / Konya / Turkey 2.1. Manufacturer (name and address) MUAMMER PIRLANTA DİNGİL DÖKÜM OTO YEDEK PARÇA İMALAT SAN. VE TİC. A.Ş Type / variant PD-P Axle identifier ID1- PD-P Test axle load (Fe) dan 2.5. Wheel and brake data according to the following Figures 1A and 1B 3. Organize Sanayi Bölgesi Vali İhsan Dede Cad. No:12 Selçuklu / Konya / Turkey Figure 1A Figure 1B Tyre Rim D e E e G e R e B e X e 12 R 22,5 22,5x9,00 285,
10 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. MPD-003 Revision Nr. 00 Page 2 / 5 3. BRAKE 3.1. General Information Name Pırlanta Manufacturer (Name and address) See item Type of brake Drum Brake Variant S-cam Brake Brake identifier ID2- MPD Brake data according to the following Figures 2A and 2B Brake Factor (Bf) 9,6 Figure 2A a e h e c e d e e e a 0 e ( o ) a 1 e ( o ) B e r e A e (cm 2 ) S 1e S 2e S 3e 163, , , x962 12, ,5
11 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. MPD-003 Revision Nr. 00 Page 3 / 5 Figure 2B X e d e e e l e b e A e (cm 2 ) Drum brake data Brake adjustment device (external/internal) External r e Manufacturer (Name and address) Geçgel Makina San. Tic. Ltd. Şti. 2. OSB Vezirköy Cad. Kocadere Sok. No:10 Selçuklu / Konya / Turkey Make GOS Type SR Version Declared maximum brake input torque (Cmax) 2800 Nm Mechanical efficiency (η) 0, Declared brake input threshold torque (C0,dec) 38 Nm Efficiency length of the cam shaft 750 mm 3.3. Brake drum
12 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. MPD-003 Revision Nr. 00 Page 4 / Max. diameter of friction surface (wear limit) 418 mm Base material Grey Cast Iron Declared mass 58 kg Nominal mass 58 kg Permitted range of the brake drum mass kg 3.4. Brake Lining Manufacturer (Name and address) Eren Balatacılık Sanayi ve Ticaret A.Ş. KOSBİ 13 Sok. No:6 Ulucak Bucağı Kemalpaşa / İzmir / Turkey Make EREN Type M Identification (type identification on lining) Minimum thickness (wear limit) 5 mm Method of attaching friction material to brake shoe Riveted Worst case of attachment (in the case of more than one) N/A Base material of the brake shoe Steel Range of the weight of the brake shoes (without brake lining) 6,7 kg 3.5. Disk brake data Connection type to the axle (axial, radial, integrated etc.) N/A Brake adjustment device (external / integrated) N/A Max. actuation stroke N/A Declared maximum input force (ThAmax) N/A Declared maximum brake input torque (Cmax) Cmax = ThAmax * le N/A Friction radius (re) N/A Lever length (le) N/A Input/output ratio (i) (le/ee) N/A
13 TRAILER AXLE & BRAKE INFORMATION DOCUMENT According to ECE R13.11, Annex 11, Appendix 5 Date Document Nr. MPD-003 Revision Nr. 00 Page 5 / Mechanical efficiency (η) N/A Declared brake input threshold force (ThA0,dec) N/A C0,dec = ThA0,dec * le N/A Minimum rotor thickness (wear limit) N/A 3.6. Brake disc data Disc type description N/A Connection/mounting to the hub N/A Ventilation (yes/no) N/A Declared mass N/A Nominal mass N/A Declared external diameter N/A Minimum external diameter N/A Inner diameter of friction ring N/A Width of ventilation channel (if appl.) N/A Base material N/A 3.7. Brake pad data Manufacturer and address N/A Make N/A Type N/A Identification (type identification on pad back plate) N/A Minimum thickness (wear limit) N/A Method of attaching friction material to pad back plate N/A Worst case of attachment (in case of more than one) N/A
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