P o o L e n c L o s u r e s nova & classic Assembly manual

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1 P o o L e n c l o s u r e s Nova & Classic Assembly manual

Box disassembly Model Outside dimensions weight Model Width Height Depth kg M3 4900 1350 410 300 PC M4 6300 1600 420 520 M5 6500 2000 530 740 M3 4900 1350 410 340 SAN M4 6300 1600 420 530 M5 6500

2 Box disassembly Model Outside dimensions weight Model Width Height Depth kg M PC M M M SAN M M PC SAN Model Outside dimensions weight Model Width Height Depth kg A A A4/ A A A A4/ A

part list 1 4,8 x 50 pen head torx screw 2 4,8 x 30 pen head 3 Pop rivet 4 torx screw (gray or white) 12mm 4,8 x 60 flat head torx screw 5 6x60 pen head 6 Anchor 7 torx screw Interior handle a b c d

3 part list 1 4,8 x 50 pen head torx screw 2 4,8 x 30 pen head 3 Pop rivet 4 torx screw (gray or white) 12mm 4,8 x 60 flat head torx screw 5 6x60 pen head 6 Anchor 7 torx screw Interior handle a b c d 8 Handle 9 Receiver profile cap 10 (including arrest) L - R Receiver profile cap L - R c a b d 11 Receiver profile cap 12 Keys 13 Latch sleeve 14 Rail joiner / rail buffer (on rubber side) L - R a b a b 15 Sliding door lock + plug 16 Front wall fixing nut 17 Plastic plug 18 (Gray or white) Sliding door buffer / screw a b a b a b 19 A5 Sliding door frame rubber seal 20 Rubber seal between 21 Sliding door bottom rubber 22 segments A5 M5 Outside rubber (double)* or or A3 A4 A4/5 A3 A4 A4/5 *With SAN plates T1 T2 T3 T4 T5 4.1 mm 7 mm TRX 3

4 1 Box disassembly

5 1 Box disassembly Recommended tools (not included) 5

6 part list BY enclosure types Nr. List of items for M3 enclosures Item Item name Pcs number Chapter 1a Rail S2/ b Rail S3/ a Front wall 1 8 2b Front wall 1 8 2a 1a 2c Front wall End wall 1 8 2b 2c 1b 4 1. segment segment segment 1 4 List of items for M4 enclosures Nr. Item name Item number Pcs Chapter 1a Rail S1/ b Rail S2/ c Rail S1/ d Rail S3/ a+1c 2a Front wall 1 8 2a 2b 2c 1b+1d 2b Front wall 1 8 2c Front wall End wall segment segment segment segment Nr. List of items for M5 enclosures Item Item name Pcs number Chapter 1a Rail S1/ b Rail S4/ c Rail S1/ d Rail S4/ a 2b 2c 1a+1c 1b+1d 2a Front wall 1 8 2b Front wall 1 8 2c Front wall End wall segment segment segment segment segment 1 4 6

7 part list BY enclosure types Nr. List of items for A3 enclosures Item Item name Pcs number Chapter 1a Rail S2/ b Rail S3/ Front wall End wall 1 8 1a + 1c 4 1. segment segment b + 1d 6 3. segment Side mounted sliding door 1 5 List of items for A4 enclosures Nr. Item name Item number Pcs Chapter 1a Rail S1/ b Rail S2/ c Rail S1/ d Rail S3/ a + 1c 2 Front wall b + 1d 3 End wall segment segment segment segment Side mounted sliding door Nr. List of items for a4/5, A5 enclosures Item Item name Pcs Chapter number 1a Rail S1/ b Rail S4/ c Rail S1/ a + 1c 1d Rail S4/ Front wall b + 1d 3 End wall segment segment segment segment segment Side mounted sliding door 1 5 7

8 2 rail assembly rail placement 1 S2/3 Item Nr. Item name Pcs Notes S2/3 Rail mm S3/3 Rail mm 5 Flat head Screw 60 6x60 6 Anchor 60 14a Rail joiner b S3/ Suggested spots for holes on the rail (depending on the ground surface) S/3 S/3 8

9 2 rail assembly rail placement 1 S1/3 S1/ Item Nr. Item name Pcs Notes S1/3 Rail mm S1/1 Rail mm S2/3 Rail mm S2/1 Rail mm 5 Flat head Screw 108 6x60 6 Anchor a Rail joiner S2/3 1b S2/ Suggested spots for holes on the rail (depending on the ground surface) S/3 S/1 S/1 S/3 9

10 2 rail assembly rail placement 1 S1/3 S1/1 Item Nr. Item name Pcs Notes S1/3 Rail mm S1/1 Rail mm S4/3 Rail mm S4/1 Rail mm 5 Flat head Screw 184 6x60 6 Anchor a Rail joiner S4/3 1b S4/ Suggested spots for holes on the rail (depending on the ground surface) 302 S/3 S/1 S/1 S/1 S/1 S/3 10

11 2 rail assembly rail placement 1 S1/3 S1/ b S4/3 S4/ Item Nr. Item name Pcs Notes S1/3 Rail mm S1/1 Rail mm S4/3 Rail mm S4/1 Rail mm 5 Flat head Screw 184 6x60 6 Anchor a Rail joiner Suggested spots for holes on the rail (depending on the ground surface) S/1 S/1 S/ S/3 S/1 S/1 11

12 installation process 2 rail assembly first segment assembly intermediate segment assembly sliding door assembly sliding door rubber seal installation (next to the SAN plate) segment rubber seal installation mounting segments onto rails / end wall installation Sliding door installation Final assembly

13 2 rail assembly a Hammer drill Hammer Measuring tape Cordless screw driver Cordless drill 13

14 2 rail assembly mm 7 mm 6 mm 10 mm 14

15 2 rail assembly mm 10 mm mm

16 2 rail assembly TRX TRX TRX 16

17 3 first segment assembly B3 1-U GS GS 1 1-B1 2 1-B2 Z 6 4a 1-H1 G 4b 1-HS Item nr. Item name Pcs Pcs Pcs Pcs Notes 1-B1 1. arch B2 2. arch B3 3. arch H Receiver profile HS Receiver profile with rail U SAN plate / PC plate Z Linking hollow section G Linking profile GS Linking profile with rail Flat head torx screw ,8 x 60 1 Pen head torx screw ,8 x 50 2 Pen head torx screw ,8 x 30 3 Rivet Receiver profile cap (including arrest) (L -R) right + 1 left 10 Receiver profile cap (L -R) right + 1 left 22 Outside rubber (double)* Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 17

18 3 first segment assembly 1-B2 1-B3 G G 1-U U 1-B1 Z 1-H1 Gy1 Gy2 1-H2 Item nr. Item name Pcs Pcs Pcs Notes 1-B1 1. arch B2 2. arch B3 3. arch H1 Receiver profile - right H2 Receiver profile - left U SAN plate / PC plate Z Linking hollow section G Linking profile Flat head torx screw ,8 x 60 1 Pen head torx screw ,8 x 50 2 Pen head torx screw ,8 x 30 3 Rivet Receiver profile cap (including arrest) (L -R) right + 1 left 10 Receiver profile cap (L -R) right + 1 left 22 Outside rubber (double)* Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 18

19 3 first segment assembly B3 1-B TRX * 1-HS = at the sliding door 1-H1 / 1-HS* U 19

20 3 first segment assembly *M5 ** a3, A4, a4/5, a G* / GS** Outside view B2 1-U TRX

21 3 first segment assembly U G* *A3, A4, A4/5, A5, M B

22 3 first segment assembly H1/1-HS*/1-H2** 3.22 * A3, A4, A4/5, A5 at the sliding door **M3, m4, m TRX TRX TRX 22

23 3 first segment assembly T2 4.1 mm TRX 4.1 mm TRX 2 TRX TRX

24 3 first segment assembly Z

25 4 intermediate segment assembly B2 B2 B3 B3 G** G U**/U1 U1 B1 B1 U2 U**/U2 H1 Gy1 ** = A5, M5 Z Z H2 Gy2 Item nr. Item name Pcs Pcs Pcs Pcs Notes x*-b1 1. arch x*-b2 2. arch x*-b3 3. arch H1 Receiver profile - right left H2 Receiver profile - left right x*-u SAN plate / PC plate x*-u1 SAN plate / PC plate x*-u2 SAN plate / PC plate Z Linking hollow section G Linking profile Flat head torx screw ,8 x 60 1 Pen head torx screw ,8 x 50 2 Pen head torx screw ,8 x 30 3 Rivet Receiver profile cap (including arrest) left + 1 right 11 Receiver profile cap (on rubber side) left + 1 right 22 Outside rubber (double)*** *x = number of segment (eg.: 2-B1 the first arch of the second segment) *** with SAN plates Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 25

26 4 intermediate segment assembly 4.1 mm 4.2 x-b h1 1 4 TRX x-u**/x-u1 ** = A5, M5 26

27 4 intermediate segment assembly 4.7 x-b TRX 4.9 x-u**/x-u2 4.1 mm x-b1 **A5, m TRX 1 27

28 4 intermediate segment assembly 4.13 x-h TRX 1 TRX z 28

29 4 intermediate segment assembly 4.19 Repeat steps (see at page 21-22) 29

30 5 sliding door assembly 4 A-Z Z 1a H A-H 5 A-U B1 2 A-B 3 A-B B2 A-HM 1b Item nr. Item name Pcs Pcs Pcs Pcs Notes A-B 1. arch A-B 2. arch A-H Receiver profile A-HM Receiver profile marked A-U SAN plate / PC plate A-Z Linking hollow section Pen head torx screw Pop Rivet a Sliding door lock b Sliding door plug Plastic plug Sliding door bottom rubber Outside rubber (double)* *With SAN plates Cordless drill Window spray Cordless screw driver Rivet gun Rubber hammer Scissors 30

31 5 sliding door assembly a-hm 1 1 TRX A-U A-b * 1 A-H 21 TRX *A3, A4, A4/5 31

32 5 sliding door assembly 5.7* 5.8 *A3, A4, A4/5 TRX TRX A-Z a 32

33 5 sliding door assembly Outside view b

34 6 sliding door rubber seal installation (next to the SAN plate)

35 6 sliding door rubber seal installation (next to the SAN plate)

36 6 sliding door rubber seal installation (next to the SAN plate)

37 7 segment rubber seal installation

38 7 segment rubber seal installation

39 7 segment rubber seal installation

40 8 mounting segments onto rails

41 8 mounting segments onto rails end wall installation - last segment

42 8 end wall installation - last segment end wall installation - FIRST segment a 16b 42

43 8 end wall installation - FIRST segment

44 9 Sliding door installation with A3 - A4 - A4/5 models 44

45 9 Sliding door installation with A5 models 45

46 9 Sliding door installation a 4.1 mm d TRX 8b 8c 46

47 9 Sliding door installation min 300 mm 18a b 7b 7c 7d TRX TRX 47

48 9 Sliding door installation a min 500 mm mm TRX 18b 12b 48 rail assembly

49 10 11 Final assembly Item nr. Item name Pcs Pcs Pcs Notes 20 Rubber seal Receiver profile end cap - rubber side b Rail buffer Latch sleeve Item nr. Item name Pcs Pcs Pcs Pcs Notes 20 Rubber seal 9, Receiver profile end cap - rubber side b Rail buffer a Rail joiner Latch sleeve Cordless drill Hammer drill Rivet gun Rubber hammer Scissors Spirit level 49

50 10 inter-segment rubber seal installation mm 10 mm

51 10 inter-segment rubber seal installation

52 11 final assembly arrest system installation latch adjustment b mm

53 11 final assembly arrest system installation latch adjustment mm mm mm 7 mm 4.1 mm 53

54 11 final assembly arrest system installation latch adjustment

55 11 final assembly arrest system installation latch adjustment * 11.20* 11.21* 11.22* 13 6 mm 14 mm *a4, A4/5, a5, a6, M3, m4, m5 55

56 11 final assembly arrest system installation latch adjustment mm 14 mm

57 11 final assembly arrest system installation latch adjustment b 57

58 Notes 58

59 Notes 59

P o o L e n c L o s u r e s nova & classic Assembly manual

P o o L e n c l o s u r e s Nova & Classic Assembly manual Box disassembly Model Outside dimensions weight Model Width Height Depth kg M3 4900 1350 410 240 PC M4 6300 1600 420 415 M5 6500 2000 530 685