Welcome to Rigibore. Innovation, technology and quality in design and manufacture. What our customers say about us...

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1 Wlcom to Rigior Manuacturrs o high quality tooling or prcision hol oring Rigior s us o tchnology in manuacturing mans w dlivr our products, vn complx multi-dg cutting tools, quickr than th comptition. W prid ourslvs on our nquiry rspons tim, our attntion to dtail, product quality and our coitmnt to customr satisaction. Our spok dsign and manuacturing systm dlivrs high quality oring tools in th shortst dlivry tims. What our customrs say aout us... Rigior s quality and on-tim dlivry prormanc is outstanding and considrd to Bst-in-Class. Th product, coupld with thir knowldg o diicult oring applications has provn to th prct partnr or a world class mtalworking solutions providr. Rigior has customisd thir sotwar and manuacturing srvics to it our vry nd (and mor importantly our customr s nds). Thir lxiility is unparalllld. Exprinc Mattrs Our dsign xprinc guarants that w can or you th st tool solution or your oring application. Rigior is an award winning company rcognisd or its us o tchnology and coitmnt to customr ocus. Hayl, UK Mukwonago, USA Innovation, tchnology and quality in dsign and manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 1

2 Smartor Cartridgs Supports high-prcision inishing and smi-inishing applications; ors a mor accurat mthod o adjustmnt on th machin spindl. Us th Smartor Digital Torx Wrnch to plug in to th Smartor Cartridg, rotat th Torx Wrnch handl to mak your adjustmnt and rtract rom Cartridg... it s that asy! Accurat to just 1 micron; ast, asy adjustmnt using our digital torx wrnch. Eas and accuracy o adjustmnt Rducs tim pr-stting. Singl or multi-point cartridg systms Fatur any numr o Smartor cartridgs pr Smartor tool. Easily rplacal cartridgs I th cartridg gts damagd you just rplac th cartridg and not th complt tool! Excllnt rpataility and rigidity A consistnt prload maintains accuracy in th toughst o applications. Smartor Cartridgs Tchnical Spciication RIGHT HAND Shown LEFT HAND Mirror Imag x* a* h* D a* = 0.3 Adjustmnt on all UFP s Adjustmnt = pr division on diamtr h* 8.5 on UFP h* 18.0 on UFP x* 1.0 on UFP x* 1.6 on UFP l imum or: 28 (cartridg) 16 (uilt-in) Smartor Cartridgs Tchnical Spciication Smartor Cartridg Data Smartor & UFP Mounting Dimnsions No machin spindl modiication rquird. Smartor ars can carrid in a standard magazin and tool managmnt systm. Smartor cartridgs ar asily rplacal. Part Numr D ( Bor Ø) Insrt Datum Rad STANDARD SB-UFP0695 SB-UFP0695LH CC UFP A B (min.) H L2 R S K STANDARD M5 x SB-UFP07120 SB-UFP07120LH DC LARGE M8 x UFP G T U (Dia.) V J (.) E M SB-UFP1195 SB-UFP1195LH TC STANDARD M5 x LARGE M10 x Smartor Spars and Accssoris SB-UFP1290 SB-UFP CC UFP Clamp Hxagon Axial Axial Insrt Torx Gras Hxagon Torx Scrw Wrnch or Adjusting Wdg Scrw Wrnch Gun Wrnch Wrnch or Clamp Scrw or Insrt or Axial Adjustmnt Scrw Scrw Scrw Scrw Standard WS360 R58 WS359 WP311 RS2560 R37 UFPG_00 R48 R57 (T10) Larg WS1035 R108 WS830 WP411 UFPG_00 R88 R RS40120 R87 (T10) 1690 RS4084 R77 Country Smartor RF Smartor Battry Adjustr (Digital Smartor Rmot R-chargr Torx Wrnch Radr Europ, North Amrica, Australia, Nw Zaland All othr Countris SB ADJ912 SB ADJ433 SB RDA912 SB RDA433 SB -CHR02 SB -CHR02 2 Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 3

3 UFP Cartridgs A wid rang o adjustal cartridgs or inish oring. Idal or high productivity situations whr clostolrancs on siz ar rquird. Faturs includ in graduations and intrchangal componnts. Accurat, ultra-in prcision cartridgs. Fin tolranc adjustmnt Rigior UFP Cartridgs atur zro acklash and ar graduatd to 5 microns/ pr division on diamtr ovr a rang o 0.6/0.24. Axial Positional Adjustmnt or lngth tolrancs Spcial tools ar asily adjustd to xtrmly high lvls o accuracy. Outstanding valu Maintaining clos tolrancs mor consistntly ovr longr priods o tim mans productivity incrass signiicantly. UFP Cartridg Data Part Numr D ( Bor Ø) Insrt Datum Rad UFP-1190 UFP-1190LH UFP-1195 UFP-1195LH STANDARD TC or TP TC or TP UFP CC or CP l Availal or havy duty inishing UFP Cartridgs Tchnical Spciication UFP Cartridg Data UFP TC or TP Part Numr D ( Bor Ø) Insrt Datum Rad UFP-0390 UFP-0390LH STANDARD WCGX UFP Cartridgs Tchnical Spciication RIGHT HAND Shown LEFT HAND Mirror Imag a* = 0.3 Adjustmnt on all UFP s Adjustmnt = pr division on diamtr h* = 8.5 on UFP on UFP x* = 1.0 on UFP on UFP UFP-0690 UFP-0690LH CC or CP For Mounting Dimnsions, plas rr to Smartor Cartridg Mounting Dimnsions on pag 3. UFP-0695 UFP-0695LH CC or CP Smartor Spars and Accssoris UFP-0690BB UFP UFP-07120LH CC or CP DC UFP Clamp Hxagon Axial Axial Insrt Torx Grs Hxagon Torx Scrw Wrnch or Adjusting Wdg Scrw Wrnch Gun Wrnch Wrnch or Clamp Scrw or Insrt or Axial Adjustmnt Scrw Scrw Scrw Scrw Standard WS360 R58 WS359 WP311 RS2560 R37 (R27 UFPG_00 R48 R57 (RS2055 or or WC WC Insrt) Insrt) Larg WS1035 R108 WS830 WP411 UFPG_00 R68 R RS40120 R RS4084 R77 4 Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 5

4 ISO and Small Cartridgs Rigior ISO (lay-in) Cartridgs ar availal in a wid rang o styls and sizs or all applications including: 06CAx7 06CA 08CA 10CA 12CA (16CA availal to ordr) l Tools or uilding-in Standard stockd ISO and Small Cartridgs. Grat choic Complt rang in stock. Outstanding valu Tlphon today or st pric and dlivry tims. imum or 15.6/0.614 l Full rang availal ISO and Small Cartridgs Tchnical Spciication RIGHT HAND Shown LEFT HAND Mirror Imag L2 ISO and Small Cartridgs Tchnical Spciication ISO and Small Cartridg Data STFCR/L 06CA-06X TC06..T STFCR/L 06CA-06 STFPR/L 06CA-06 STFCR/L 08CA-09 STFPR/L 08CA-09 STFCR/L 10CA-11 STFPR/L 10CA-11 STFCR/L 12CA-16 STFCR/L 12CA-16 STFCR/L 16CA-16 STFPR/L 16CA TC06..T1.. TP06..T1.. TC TP STTCR/L 06CA-06X STTCR/L 06CA-06 STTPR/L 06CA-06 STTCR/L 08CA-09 STTPR/L 08CA-09 STTCR/L 10CA-11 STTPR/L 10CA-11 STTCR/L 12CA-16 STTPR/L 12CA TC..06T1.. TP..06T1.. TC TP STSCR/L 06CA-06X TC..06T STSCR/L 06CA-06 STSPR/L 06CA-06 STSCR/L 08CA-09 STSPR/L 08CA-09 STSCR/L 10CA-11 STSPR/L 10CA-11 STSCR/L 12CA-16 STSPR/L 12CA-16 STRCR/L 08CA-09 STRPR/L 08CA-09 L TC..06T1.. TP..06T1.. TC TP TP STUCR/L 08CA AXIAL ADJUSTMENT () 06CA X7 = +/ CA = +/ CA = +/ CA = +/ CA = +/ CA = +/- 1.5 STKCR/L 06CA-06X TC..06T STKCR/L 06CA-06 TC..06T1.. STKPR/L 06CA TP..06T1.. STKCR/L 08CA-09 STKPR/L 08CA Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 7

5 ISO and Small Cartridgs Tchnical Spciication ISO and Small Cartridgs Mounting Dimnsions ISO and Small Cartridg Data Continud Mounting Dimnsions L2 STLCR/L 06CA-06X TC06..T STWCR/L 06CA-06X TC06..T STWCR/L 06CA-06 STWPR/L 06CA TC06..T1.. TP06..T1.. STWCR/L 08CA-09 STWPR/L 08CA SCLCR/L 08CA-06 SCLPR/L 08CA CC CP Cartridg D D1 E K Max 06CA-06X M3 x G J H T B R 06CA M3.5 x CA M4 x SCFCR/L 08CA-06 SCFPR/L 08CA-06 SCFCR/L 10CA-09 SCFPR/L 10CA CC CP CC..09T3.. CP..09T3.. 10CA M6 x CA M6 x CA M8 x (@45º) ISO Cartridg Spars and Accssoris SCKCR/L 08CA CC SCRCR/L 08CA CC SSKCR/L 10CA-09 SC..09T3.. SSKPR/L 10CA SP..09T3.. SSKCR/L 12CA-12 SC SSKPR/L 12CA SP CARTRIDGE TORX TORX MOUNTING HEXAGON AXIAL RADIAL HEXAGON SCREW WRENCH DRIVER SCREW WRENCH ADJ ADJ WRENCH (MTG) SCREW SCREW (RADA AJD) 06CA-06X7 RS2045 R27 R27D C06X7/5 R28 C06X7/7 C06X7/8 C06X7/9 06CA-06 RS2045 R27 R27D C06X8/14 R38 C06X7/7 C06X7/8 C06X7/9 08CA-09 RS2263 R37 R37D C08X10/5 R38 C08X10/7 C08X10/8 C06X7/9 08CA-06 RS2560 R37 R37D C08X10/5 R38 C08X10/7 C08X10/8 C06X7/9 10CA-09 RS4084 R77 R77D C10X14/5 R58 C10X14/7 C10X14/8 R28 10CA-11 RS2560 R37 R37D C10X14/5 R58 C10X14/7 C10X14/8 R28 12CA-12 RS40120 R87 R87D C12X20/5 R58 C10X14/7 C12X20/8 R38 12CA-16 RS35100 R77 R77D C12X20/5 R58 C10X14/7 C12X20/8 R38 16CA-16 RS35100 R77 R77D C16X25/5 C16X25/6 C10X14/7 C16X20/8 R38 NOTE: Th ollowing ar rquird or th 16CA-16 cartridg SHIM RS SHIM SCREW RSS SHIM WRENCH R D () = 20.0 whn H = 6.0 to ISO (ut D () = 19.0 is achival with H = 5.5) 2. D () = 25.0 whn H = 8.0 to ISO (ut D () = 20.0 is achival with H = 7.0) 8 Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 9

6 Qualiid Roughing Cartridgs Wid rang o cartridgs availal and dirct rom stock. Rigior Roughing Cartridgs ar availal in a rang o styls including: 10CX 12CX Standard Roughing Cartridgs. Outstanding prormanc No adjustmnt ndd, provids rigidity and rliaility. imum or 30/1.181 Roughing Cartridgs Tchnical Spciication Roughing Cartridg Data SWXCR 08CX WCGX SWXCR 10CX-05 SWXCR 10CX-05-HD SWXCR 12CX-06 SWXCR 12CX-06-HD SWXCR 12CX-07 SWXCR 12CX-07-HD SWXCR 16CX-09 SWXCR 16CX-09-HD WCGX WCGX05T3.. WCGX WCGX06T3.. WCGX WCGX WCGX WCGX STFCR 10CX-11 STFPR 10CX TC TP STFCR 12CX-16 STFPR 12CX-16 l Standard Roughing Cartridg l Ngativ CX Cartridg Roughing Cartridgs Tchnical Spciication SSYCR 10CX SC..09T3.. SSYCR 12CX-12 SC STGCR 12CX-16 Ngativ CX Styl Roughing Cartridgs NEGATIVE MTFNR 10CX TN * = Ovr Insrt Clamp on Ngativ Rak CX Styl Roughing Cartridgs Roughing Cartridgs Tchnical Spciication MTFNR 12CX TN MSYNR 10CX SN SWFCR 08CX WCGX SWFCR 10CX-05 WCGX SWFCR 10CX-05-HD WCGX05T3.. SWFCR 12CX-06 WCGX SWFCR 12CX-06-HD WCGX06T3.. SWFCR 12CX-07 WCGX SWFCR 12CX-07-HD WCGX SWFCR 16CX-09 WCGX SWFCR 16CX-09-HD WCGX MSYNR 12CX SN MCFNR 10CX CN..09T3.. MCFNR 12CX CN Roughing Cartridg Mounting Dimnsions s pag 9 or dtails 10 Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 11

7 Roughing Cartridg Mounting Dimnsions (s pag 9 or dtails) Roughing Cartridg Data Cartridg D K B R G E Max H T Max 08CX M4 x CX M6 x CX M6 x CX M8 x (@45º) CX Styl Cartridgs Spars and Accssoris Insrts y Rigior Duraility and Prormanc All aras o production catrd or including low spd roughing, intrruptd cuts and optimisd machining o spcialist matrials. Ground to ISO H tolranc, long lasting, ast mtal rmoval. Finishing Choic o gomtris Uncoatd and coatd grads Insrts or Cast Iron, Aluminium, Stl, Brass, Bronz and Titanium Alloys. Rigior Insrt Grads Grad I.S.O ANSI Dscription Coating Matrials Ngativ CX Styl Spars and Accssoris CARTRIDGE TORX TORX MOUNTING HEXAGON SCREW WRENCH DRIVER SCREW WRENCH 08CX-03 RS2055 R27 R27D CX8X4/10 R48 10CX-05 RS2560 R37 R37D CX10X6/16 R88 10CX-05-HD RS2560 R37 R37D CX10X6/16 R88 10CX-09 RS3580 R77 R77D CX10X6/16 R88 10CX-11 RS2560 R37 R37D CX10X6/16 R88 12CX-06 RS3590 R77 R77D CX12X6/16 R88 12CX-06-HD RS3590 R77 R77D CX12X6/16 R88 12CX-07 RS4095 R77 R77D CX12X6/16 R88 12CX-07-HD RS4095 R77 R77D CX12X6/16 R88 12CX-12 RS40120 R87 R87D CX12X6/16 R88 12CX-16 RS3580 R77 R77D CX12X6/16 R88 16CX-09 RS4095 R77 R77D CX16X8/20 R78 16CX-09-HD RS4095 R77 R77D CX16X8/20 R78 Chiprakr Gomtris RC217 M10 - M25 C2-C3 High-spd inishing PVD Composit Cast iron K05 - K25 Excptional rsistanc to war, coatd Hat-rsisting oxidation & thrmal shock titanium alloy R71 P05-P25 P6-P7 Light roughing & inishing Uncoatd Stl, cast stl M10-M20 High cutting spds with modrat ds High rsistanc to war & thrmal shock R22 K10-K25 C2-C3 Wid rang o applications Micro-grain Cast Iron M10-M30 High rsistanc to war & uncoatd Frrous matrials, good dg sharpnss. & hat rsisting Modrat cutting titanium alloy & aircrat spds & high ds matrials & plastics aluminium Chiprakr Gomtris A choic o 4 gomtris is availal to suit most applications Ultra-prcision ground to I.S.O. H tolranc or indxing within.0005 / º T.R. Brass, S.G. Cast Iron, Hardnd Stl, Short-chipping Bronz 8 ºT.R. Alloy Stls, Tool Stls, som ronzs, som gry cast irons & toughr matrials 14 º T.R. Mild stls, stainlss stls, som tool stls, hat-rsisting stl alloys, hard plastics 22 º T.R. Aluminum, aluminum alloys, sot plastics, rur, magnsium alloys, coppr LOCK HEXAGON MOUNTING HEXAGON CLAMP HEXAGON PIN WRENCH SCREW WRENCH CLAMP SCREW WRENCH (MTG) (CLAMP) MTFNR 10CX-11 PM01 C06X7/9 CX10X6/16 R88 CM22 SM04 R38 MTFNR 12CX-16 PM02 R28 CX12X6/16 R88 CM02 SM04 R38 MSYNR 10CX-09 PM02 R28 CX10X6/16 R88 CM02 SM04 R38 MSYNR 12CX-12 PM06 R28 CX12X6/16 R88 CM02 SM04 R38 MCFNR 10CX-09 PM02 R28 CX10X6/16 R88 CM22 SM04 R38 MCFNR 12CX-12 PM06 R28 CX12X6/16 R78 CM02 SM04 R38 Insrts or Aluminium Siz Ordr Cod Availal Grads R22 d l* d1 s r (I.C) inch inch inch inch inch TCHT FN-AL R TCHT FN-AL TCHT FN-AL TCHT 16 T3 08 FN-AL CCHT FN-AL R CCHT 09 T3 08 FN-AL CCHT FN-AL Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 13

8 TCHX TCHW CCHX CCHW Insrts or All Uss L = Lt hand (Boring) R = Right hand (turning) Siz Ordr Cod Availal Grads R217 TOP d l* d1 s r R22 RAKE (I.C) R71 (dg) inch inch inch inch inch TCHW 06 T1 02 RC217, R TCHW 06 T1 04 RC217, R TCHW 06 T1 08 RC TCHX 06 T L22 R TCHX 06 T L08 R TCHX 06 T R TCHX 06 T L22 R TCHX 06 T L08 R TCHW RC217, R TCHW RC217, R TCHW RC217, R TCHX L22 R TCHX R TCHX L22 R TCHX L08 R TCHX R TCHW RC217, R TCHW RC217, R TCHW RC217, R TCHX L22 R TCHX L08 R TCHX L08 R TCHX R TCHW 16 T3 02 R TCHW 16 T3 04 RC217, R TCHW 16 T3 08 RC217, R TCHW 16 T3 12 RC217, R TCHX 16 T R TCHX 16 T L22 R CCHW RC217, R CCHW RC CCHX RC CCHX L22 R CCHX L08 RC217, R22, R CCHX R08 R CCHX R CCHW 09 T3 04 RC217, R CCHW 09 T3 08 RC CCHX 09 T L08 RC CCHX 09 T L08 RC217, R CCHX 09 T L08 RC CCHW RC CPHW 04 T1 04 RC217, R Insrts y Rigior Duraility and Prormanc All aras o production catrd or including low spd roughing, intrruptd cuts and optimisd machining o spcialist matrials. Ground to ISO H tolranc, long lasting, ast mtal rmoval. Rigior Grads or WCGX Insrts - or rough oring Roughing Choic o gomtris Uncoatd and coatd grads Insrts or Cast Iron, Aluminium, Stl, Brass, Bronz and Titanium Alloys. Grad I.S.O ANSI Dscription Coating Matrials Mdium to havy Multi-coatd Stl, RC62A P10-P35 C6-C7 machining. Comins war Cast Stl, M15-M35 rsistanc to dormation High Alloy Stls at highr cutting spds a multi-purpos grad or us as th outoard insrt or drills & rough oring RC54A P20-P45 C5-C6 Mdium to xtrm roughing Multi Coatd Stl, M20-M45 conditions in stl, high alloy Cast Stls stls & cast stls High Alloy Stls Rcondd or unstal st-ups whr viration is likly to occur. Suital or roughing & intrruptd cuts in oring; or inoard & outoatd insrts in drills RC22A K05-K25 C2-C3 Excllnt war rsistanc Multi-coatd Cast iron M10-M25 For us at highr cutting spds. Arasiv matrials Primarlly a grad or cast iron ut also a supplmntary grad to RC26A whr gratr arasion rsistanc is rquird. Not or us on aluminium or its alloys. R56 P15-P35 C6 Drilling and oring in stls Uncoatd Cast stls, Alloy stls M15-M35 Rcond or inoard Stainlss stl insrt o drills in stal Hat-rsisting stls conditions Alloyd Gry Iron Modular & Maal cast iron R54 P30-P50 C5 Roughing & intrruptd cuts Uncoatd Stls M30-M40 at lowr cutting spds Cast Stls High toughnss, high strngth & rsistanc to mchanical shock Rcondd as th inoard insrt on drills in unstal conditions R22 K10-K25 C2-C3 High rsistanc to war Micrograin Cast Iron M10-M30 & good dg sharpnss uncoatd non-rrous matrials Rough oring and drilling Modrat cutting spds Hat-rsisting titanium alloys & high ds. Rcondd alloys & plastics or oth inoard & outoard insrt whn drilling cast iron and non-rrous matrials R19 M10-M20 C1-C2 Good arasion and shock Micrograin High nickl matrials K15-K35 rsistanc. Rcondd uncoatd Tool stls or th drilling and oring o high nickl matrials & tools stls at low to mdium spds & ds. Suital or oth inoard & outoard insrts in drills 14 Rigior Innovation, Tchnology and Quality in Dsign and Manuactur Rigior Innovation, Tchnology and Quality in Dsign and Manuactur 15

9 Indxal Insrts WC Insrts Cutting Edgs - A choic o 2 cutting dgs is availal E - Lightly hond dg - mor positiv cutting dg or lowr cutting orcs - usd in stal conditions S - Ngativ land & lightly hond dg - rinorcd or mor diicult matrials and unstal working conditions Thicknsss - A choic o 2 insrt thicknsss is availal Rgular - th standard insrt which is rcondd or most oring applications in drilling and rough oring Havy duty (HD) - A thickr insrt usd on mor diicult matrials and applications WCGX - Rgular AVAILABLE GRADES Siz Ordr Cod Coatd Uncoatd d l* d1 s r Grads Grads (I.C) RC62A, RC54A, RC22A R56, R54, R22, R19 inch inch inch inch inch WCGX S RC62A, RC54A, R56, R54,R22 WCGX E RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX S RC62A, RC54A R56, R54, R22 WCGX E RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX S RC62A, RC54A R56, R54, R22 WCGX E RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX S RC62A, RC54A R56, R54, R22 WCGX E RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX S RC62A, RC54A R54, R22 WCGX E RC62A, RC54A, RC22A R56, R54, R22, R WCGX - Havy Duty (HD) AVAILABLE GRADES Siz Ordr Cod Coatd Uncoatd d l* d1 s r Grads Grads (I.C) RC62A, RC54A, RC22A R56, R54, R22, R19 inch inch inch inch inch WCGX 05 T3 04 S-HD RC54A R56, R54, R22 WCGX 05 T3 04 E-HD RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX 06 T3 04 S-HD RC62A, RC54A R56, R54, R22 WCGX 06 T3 04 E-HD RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX S-HD RC54A R54, R22 WCGX E-HD RC62A, RC54A, RC22A R56, R54, R22, R19 WCGX S-HD RC54A R54, R22 WCGX E-HD RC62A, RC54A, RC22A R56, R54, R22, R Rigior Innovation, Tchnology and Quality in Dsign and Manuactur