Centred disc butterfly valves with AMRING elastomer liner. PS 16 bar: DN 40 to 200. PS 10 bar: DN 250 to 1000

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1 Typ sris booklt /3-10 OX - Cntrd disc buttrfly valvs with MRING lastomr linr PS 16 bar: DN 40 to 200 PS 10 bar: DN 250 to 1000 Dsign in accordanc with EN 593 and ISO pplications Gnral circuits: watr, ful, oil, gas. O.E.M. Flow shut--off or rgulation functions in th sctors including watr supply, tratmnt, distribution, swag, irrigation. Working conditions Tmpratur: from --10 C minimum up to +110 C maximum. llowabl prssur (PS) at ambint tmpratur for th following discs: DN 10 bar 16 bar 40 to 200 3g -- 6g to 600 3g -- 6g g 650 to g -- 6g Matrials S pag 2. Dsign Smi lug typ body (Typ 2): DN 40 to 600 Full--lug typ body with raisd facs (Typ 4): DN 40 to 600 Wafr typ body (Typ 1): DN 650 to 1000 Flangd body with flat facs (Typ 5): DN 150 to 1000 Possibl downstram dismantling and nd of lin for bodis Typ 2, 4 and 5. Elastomr linr: an xtra volum of rubbr, locatd at th shaft passags aras, provids by comprssion btwn th valv body and th disc dg a prfct lak--tightnss at th shaft passags. Sphrical machind disc nsurs prfct upstram/ downstram saling: zro lakag visibl to th nakd y. Fac--to--fac dimnsions in accordanc with: ISO 5752 sris 20, EN sris 20. Connction standard dfind pag 9. Hat barrir btwn th valv and th handl. Mounting plat mting th ISO 5211 standards. Marking in accordanc with EN 19. Valvs prfctly tight shut--off (no visibl lakag at th nakd y) in ithr flow dirction, in accordanc with th following standards: EN lak lvl and ISO 5208 catgory. Dsign in accordanc with EN 593 Contains no asbstos, CFC, PC and substancs impairing paint wtting. ody coatd with polyurthan paint, thicknss 80 µm, colour light blu rf. RL 5012 conforming with th watr spcifications. Discs in sphroidal graphit cast iron coatd with poxy paint, colour brown rf. RL 8012, for drinking watr. Th valvs mt th safty rquirmnts of th prssur Equipmnts Dirctiv 97/23/EC (PED) appndix I for liquids of th group 1 and fluids of th group 2. Standard variants Pnumatic actuator CTIR / DYNCTIR Elctric actuator CTELEC Limit switchs MTROOX Positionr MTRONIC / SMRTRONIC Rmarks ctuator slction /.-90 Oprating instructions /.-90 Data to b supplid whn ordring OX-- sris valv in accordanc with typ laflt /.--10 Siz. Working conditions: natur of fluid, prssur, flow, tmpratur. Connction. ctuation.

2 Matrials ody Typ 2: Sphroidal graphit cast iron JS 1030 DN 40 to 600 Typ 4: Sphroidal graphit cast iron JS 1030 DN 40 to 600 Typ 1: Sphroidal graphit cast iron JS 1030 / STM 536 gr DN 650 to 1000 Typ 5: Sphroidal graphit cast iron JS 1030 / STM 536 gr DN 200 to 1000 Shafts KS cod 3g 3g 3g 3g KS cod Stainlss stl (13 % Cr) DN 40 to k Disc Sphroidal graphit cast iron JS 1030 DN 40 to 1000 Stainlss stl / STM 351 gr. CF8 DN 40 to 1000 Stainlss stl / STM 351 gr. CF8M DN 40 to 1000 luminium--ronz CC333G/C95800 DN 40 to 600 MRING linr E.P.D.M drinking watr approvd (Tmpratur: from --10 C minimum up to +110 C maximum) High contnt nitril (Tmpratur: from --5 C minimum up to +90 C maximum KS cod 3g 6g 6 2 KS cod XC K Vacuum limits DN NPS Minimum prssur (absolut bar) Maximum tmpratur 40 to ½ to 12 1, ( torr) 90 C 350 to to 40 0,3 bar 90 C 2

3 Construction DN 40 to DN 250 and 300 DN 350 to 600 DN 650 to Spar parts includd in th linr kit Spar parts includd in th disc kit Spar parts in th shaft kit Itm Dsignation DN Matrials 100 ody 40 to 1000 Rfr to matrials paragraph pag ottom 650 to 1000 Stl 210 Shaft 40 to 1000 Stainlss stl 213 Oprating shaft 40 to 1000 Stainlss stl Plain baring 40 to 1000 PTFE filld on stl casing Plain baring 40 to 1000 PTFE filld on stl casing Plain baring 40 to 1000 PTFE filld on stl casing Plain baring 350 to 600 PTFE filld on stl casing 412 O--ring 40 to 600 Nitril O--ring 650 to 1000 Nitril O--ring 650 to 1000 Nitril O--ring 650 to 1000 Nitril 413 Linr 40 to 1000 Rfr to matrials paragraph pag all 650 to 1000 Stainlss stl 540 Split bush 650 to 1000 ctal 550 Disc 40 to 1000 Rfr to matrials paragraph pag Groovd nail 650 to 1000 Stainlss stl nti blow--out scrw 40 to 600 Stainlss stl nti blow--out scrw 250 to 600 Stainlss stl 904 djusting scrw 650 to 1000 Stl 916 Plug 40 to 1000 Polythyln 920 Nut 650 to 1000 Stl 932 Slf locking 40 to 200 Stl Spring rtaining ring 650 to 1000 Stl Spring rtaining ring 650 to 1000 Stl 940 Ky 650 to 1000 Stl Idntity plat 40 to 600 Polystr + adhsiv 650 to 1000 Stainlss stl To ordr spar parts in th kit, it is ncssary to valv codification mntionnd on th idntity plat. 3

4 Dimnsions Flat nd s machind in øz or s h4 h3 h1 1 h2 2 l1 mm Fac to fac Mounting plat ISO 5211 Flat shaft nd Squar shaft nd Disc claranc DN NPS l1 h1 h2 n h4 s øz h3 s h ½ F F ½ F F F F F F F F F F F F F F F F F F F

5 Hydraulic charactristics Flow cofficint valv in fully opn position DN NPS Kvo Cvo Zta 40 1½ , , ½ , , , , , , , , , , , , , , , , , , ,14 OX - Oprating torqus* Oprating torqus* (in Nm) DN NPS 10 bar (lubricatd) 10 bar (non lubricatd) 16 bar (lubricatd) 40 1 ½ ½ * Th safty cœfficint to dfin th adaptd actuator is includd in th torqu valu. 5

6 Manual control Th actuator slction for lubricatd mdium proposd in th tabl blow ar dfind for th maximum fluid vlocity mntiond. ccording to th working conditions and th hydraulic charactristics, uppr fluid vlocitis can b admittd, thrfor othr actuators slctions can b proposd: plas consult us. Manual control - CR handl - DN 40 to 300 l2 h5 l1 DN Control by CR handl mm NPS l1 l2 h5 Smi--lug typ body (T2) Wight* (kg) Full--lug typ body (T4) 10 bar 40 1 ½ ,5 2, ,8 2,8 CR ½ ,5 3, ,1 4, CR ,7 5, ,1 9,5 CR ,3 11, ,5 27, CR 510** ,4 42, ,0 49,0 16 bar CR 510** ,4 42,0 * Th indicatd wights ar thos of th unit valv + handl. ** Only for lubricatd application 6

7 MN and MR rducrs - 10 bar vrsion Maxi. Wight fluid ction- C D Ø E h2 MR vlocity nur DN NPS (mm) (mm) (mm) (mm) (mm) (mm) (kg) (m/s) Lubricatd mdium MN , MN , , MN , ,5 MR , MR h , , MR , ,0 Non lubricatd mdium MN , ,0 MN , MR , ,5 MR , ,0 MR , ,5 MR ,00 MN and MR rducrs - 16 bar vrsion Maxi. Wight fluid ctuator C D Ø E h2 MR vlocity DN NPS (mm) (mm) (mm) (mm) (mm) (mm) (kg) (m/s) Lubricatd mdium D C 40 1 ½ 3,0 MN , ½ MN ,6 Ø E h ,0 MN , MR , MN , MR , ,5 MR ,

8 Standard variants Elctric actuator CTELEC Pnumatic actuator CTIR / DYNCTIR Positionr MTRONIC / SMRTRONIC Limit switchs MTROOX 8

9 Connctions Th OX -- valvs can b fittd btwn all th connctions dfind hraftr (Othrs connctions on rqust). -- EN 1092 PN 10 and SME 16-1 class125 and 16-5 class150 OX - Smi -lug typ body - Typ 2 Connction EN 1092 SME DN NPS 16.5 PN 10 PN cl. 125 cl ½ ½ Fitting allowd Insrt a washr btwn yh nut and th rib of th valv Full -lug body with raisd facs - Typ 4 Connction in accordanc with standards EN 1092 SME DN NPS PN 10 PN 16 cl. 125 cl ½ ½ Fitting allowd Connction not dfind by this standard 9

10 Flangd body with flat facs - Typ 5 DN NPS EN 1092 PN 10 PN 16 Connction 16.1 cl. 125 SME Fitting allowd Connction not dfind by this standard Flang fitting allowd 16.5 cl. 150 End of lin and downstram dismantling Th OX -- valvs typ 2, 4 and 5 ar fittd btwn pip flangs, by ti--rod, without gaskt. Thy ar bi--dirctional and can b mountd in all positions. Us as nd of lin and downstram dismantling of th standard valvs at room tmpratur for DN and th diffrntial prssur ( PS) dfind hraftr: Gas or liquids* Liquids* Hazardous** Non hazardous** hazardous** non hazardous** ll sizs: not authorizd Sizs 200: PS = 10 bar maxi Sizs 250 to 1000: PS = 7 bar maxi Sizs 200: PS = 10 bar maxi Sizs 250 to 1000: PS = 7 bar maxi Sizs 200: PS = 10 bar maxi Sizs 250 to 1000: PS = 7 bar maxi * Liquids having a vapour prssur at th maximum allowabl tmpratur of not mor than 0,5 bar abov atmosphric prssur 1013 mbar. ** Fluids hazardous and not hazardous according to PED. N: valv fittd at th nd of a pip with a blind flang downstram is not to b considrd as an nd of pip srvic. Downstram dismantling Dismantling phas: working succssivly on diamtrically opposit ti--rods. End of lin mounting 10

11 olting and wight for wafr typ body - Typ 1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for smi lug and plain hols) L l1 f L=l1+2+2f : Mini lngth of ti--rods :Factofacofthvalv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod ØM f L l1 f X =+X : Maxi lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) X N: W do not supply th bolting mm EN 1092 PN 10 EN 1092 PN 16 SME class 150 DN NPS l1 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw Wight kg ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** / M M / / M M / M M / M M / * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* 11

12 olting and wight for smi -lug typ body - Typ 2 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for smi lug and plain hols) L l1 f L=l1+2+2f : Mini lngth of ti--rods :Factofacofthvalv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod ØM f L l1 f X =+X : Maxi lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) X N: W do not supply th bolting mm EN 1092 PN 10 EN 1092 PN 16 SME class 150 DN NPS l1 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw Wight kg ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 40 1 ½ M M / , M M / , ½ M M / , M M / , M M / , M M / , M M / , M M / , M M / , M M / , M M , M M , M M / , M M / , M M / ,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* 12

13 olting and wight for lug typ body with raisd facs typ 4 X =+X : Mini lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) l1 X Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis of hols) N: W do not supply th bolting. mm EN 1092 PN 10 EN 1092 PN 16 SME cl. 150 DN NPS l1 Ti--rod* Scrw Ti--rod* Scrw Ti--rod * Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 40 1 ½ M M / , M M / , ½ M M / ,0 80 (1) / ,0 80 (2) M M , M M / , M M / , M M / ,0 200 (3) M / ,0 200 (4) M , M M / , M M / ,0 350 (1) ,0 350 (2) M M , M M ,0 450 (1) / ,0 450 (2) M M , M M / , M M / ,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac (1) Connction btwn SME class 150 flangs. (2) Connction btwn EN 1092 PN 10, PN 16 flangs. (3) Connction btwn EN 1092 PN 10, SME class 150 flangs. (4) Connction btwn EN 1092 PN 16. Wight kg 13

14 olting and wight for flangd body with flat facs - Typ 5 DN 150 to 600 Flangd mounting not authorizd f Mounting btwn flangs - DN 200 to 600 L l1 f x ØM L l1 f L=l1+2+2f : Mini lngth of ti--rods :Factofacofthvalv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod X = +X : Maxi lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for thradd and plain hols). N: W do not supply th bolting mm DN NPS ø l1 EN 1092 PN 10 EN 1092 PN 16 SME cl. 125 SME cl. 150 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** M M / M M / M M / M M / M M M M M M / M M / M M / * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac** Wight kg 14

15 olting and wight for flangd body with flat facs - Typ 5 DN 650 to 1000 Flangd mounting authorizd for th diffrntial maximum prssur for 10 bar f Mounting btwn flangs - DN 650 to 1000 L l1 f x ØM C L l1 f L=l1+2+2f = +X : Mini lngth of ti--rods : Maxi lngth of scrws :Factofacofthvalv X : Maxi implantation of scrws : Flang thicknss : Thradd lngth > -- (customr spcification) : Flang thicknss : Nut thicknss (customr spcification) + ovrlngth of th ti--rod Flangd mounting - DN 650 to 1000 C x Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for thradd and plain hols). N: W do not supply th bolting olting dfinition: Plas, consult us mm DN NPS ø l1 C EN 1092 PN 10 EN 1092 PN 16 SME cl. 125 SME cl. 150 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** (2) ,0 1 1/ (1) M (2) M / (2) / (1) ,0 M (2) ,0 M / (1) M (2) M / (1) ,0 M (2) ,0 M / * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac** (1) Connction btwn EN 1092 PN 10 flangs. (2) Connction btwn EN 1092 PN 16, SME class 125 flangs. Wight kg 15

16 Flanging dimnsions OX -- valvs ar dsignd for assmbly btwn any typ of flangs and connction standards currntly usd.th linr allows dirctly th tightnss concrning th flangs. It is ncssary to vrify th gnral compatibility of th connction by chcking against th dimnsions shown in th tabl blow. Th flanging dimnsions mntiond in this tabl ar th sam for all typs body. ø2a ø1 ø2b ø ø5 ø4 ø6 ø2a and ø3: diamtr on th supporting ara of th flang fac. ø2b: xtrnal diamtr of th butt--wld nds with lappd pip nd according to standards DIN 2642 and NFE mm DN NPS Optimum dia. Max. dia tolratd Min. dia. tolratd fac of flang Min. dia. 10 mm from fac of flang Min. dia. 20 mm fromfac of flang Min. dia. tolratd of shouldr of raisd fac flang ø1 ø2a ø2b ø3 ø4 ø5 ø ½ 40 54, , ½ 65 80, , , , ,5 * ,0 * ,5 * ,5 * , , , , , , , , , , , * Plas chck th body is wll cntrd btwn th ti--rods. N: Dirct fitting on rubbr coatd flang and with dilatation joint is not authorizd. Plas, consult us. Rubbr coatd flang Dilatation joint 16

17 Nots 17

18 Nots 18

19 Nots 19

20 Product faturs - to our customrs bnfit Disc position indx Hat barrir btwn th valv and th handl. Mounting plat according to ISO 5211 standard Prsrvd xtrnal intrnal tightnss whn th actuator is takn off aring in rinforcd PTFE on stl support nti blow--out scrw of th shaft aring in rinforcd PTFE on stl support MRING linr drinking watr approvd by: -- CS (frnch ruls) -- WRS according to S 6920 standard (Watr Council) -- Unitd Kingdom approval)-- DVGW (KTW grman ruls) Shaft passag tightnss Prfct tightnss at shaft passag obtaind by th comprssion of th linr collar on th disc sphrical Driving shaft/disc without contact with th fluid, by splins or kys This laflt is not contractual and may b amndd without notic. Downstram/upstram tightnss Disc machind sphrical for nsuring a prfct tightnss downstram/upstram Flangs tightnss Spcial dsign to obtain a total tightnss at flangs by comprssion nti blow--out scrw of th shaft Fac to fac of th body according to th standards ISO 5752 sris 20 and EN 558 sris /3--10 KS S..S 4, allé ds arbannirs Gnnvillirs Cdx (Franc) Tl.: Fax:

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