RANGER QCT TECHNICAL BULLETIN. Ranger-TB ECCENTRIC PLUG ROTARY CONTROL VALVE (ROTARY GLOBE) FEATURES APPLICATIONS

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1 TECHNICAL BULLETIN RANGER QCT ECCENTRIC PLUG ROTARY CONTROL VALVE (ROTARY GLOBE) The Ranger QCT is a control valve with a pneumatic spring-diaphragm actuator. It can be supplied with either a flanged or flangeless body style. This rotary design provides excellent service life in a wide range of applications. Its most unique de sign fea ture centers around its Quick Change Trim QCT. This con cept pro vides front access to the valve body, al low ing use of various lo-noise inserts, abrasion sleeve or al ter nate frontend seal retainers. Also, combinations of these features can be utilized to meet specific ap pli ca tion needs. The Ranger is the most user friendly control valve in the marketplace when it comes to maintenance. It takes a mere five minutes to change trim when out of the pipeline and requires no recalibration. FEATURES Ranger QCT with Siemens Positioner APPLICATIONS The Ranger is a universal control valve that is ap plica ble in most control valve applications, especially steam. It provides longer life on difficult services where con ven tion al ball or globe control valves have problems with body or trim wear. It provides noise control for gaseous service, and cavitation and flash ing control for liquid ser vice. It is able to withstand temporary distortions due to thermal shock without compromising continued con trol of the process. The Ranger has many important features that pro vide users with a cost-effective control valve: 1" 8" (DN25 200) ANSI 150/300/# pressure class capability with flangeless body-style ANSI 150/300/# pressure class capability for flanged body-style in 1"-3" sizes; 150/300# for 4"-8" sizes Three body materials 6 trim combinations Dual seal rings - soft (Class VI) and metal (Class IV) Standard live-loaded packing Ease of maintenance Multiple reduced port configurations Cavitation trim Lo-noise trim Abrasion sleeve High capacity Multi-spring actuator.

2 BODY SUB-ASSEMBLY SPECIFICATIONS Body Sizes: Body Materials Pressure/ Temperature Ratings: 1", 1-1/2", 2", 3", 4", 6" and 8". (DN25, 40, 50, 80, 100, 150, 200.) DI ASTM A395. CS ASTM A216, Gr. WCB. SST ASTM A351, Gr. CF8M. See Table 1A, 1B & 1C from material specifications. Trim: See Table A below for trim materials de ter mined by body materials or op tion number. See Ta bles 3 and 3A for trim des ig na tion numbers and ma te ri al spec i fi ca tions. TABLE A PARTIAL TRIM MATERIALS Body Size Option Body Port Seal Retainer Cage Plug Bearings 1", 1-1/2", 2", 3" DI, CS All 316 SST Cast 316 SST Nitronic 60 (DN25, 40, 50, 80) SST All 316 SST 4" (DN100) 6" & 8" (DN150, 200) 1", 1-1/2", 2", 3" (DN25, 40, 50, 80) 4", 6", 8" (DN100, 150, 200) None Opt-40 DI, CS Full CS Cast 410 SST DI, CS Reduced, AC, LN 316 SST Cast 410 SST SST All 316 SST Cast 316 SST DI, CS Full CS DI, CS Reduced, AC, LN 316 SST SST All 316 SST CS, SST All 316 SST Full CS CS Reduced, AC, LN 316 SST SST All 316 SST Nitronic 60 Cast 316 SST Nitronic 60 Cast 316 SST Nitronic 60 Eccentric Plug: Base material as indicated in Table 3 and footnote. Hardness - Rc Cast 17-4 PH Chrome Plate Cast Stellite # ENC - heat treated Packing Assy cont'd: Standard: TFE V-rings and adapt ers; non-split. Optional: Flexible graphite die-formed into lower density, interlocking rings, with higher density adapter rings, and top/bottom braided graphite fil a ment rings. Stem Sub-Assembly: Retainer Sleeve Sub-As sem bly: Stem Retainer Screw: Yoke: Yoke Bolting: Packing Assembly: Work-hard ened 316 SST pin joining groove end to stem for 17-4PH stem; Nitronic 50HS for Nitronic stem. As indicated in Table 3; insert ma te ri al is non-removeable. 316 SST. 1", 1-1/2", 2", 8" HF CS rectangular steel tubing. 3", 4", 6", 8" LF Ductile iron SST studs, cap screws and nuts. Common Parts for Live-Loading : Retainer & Spacer 316 SST Belleville Spring Washers SST Packing Follower 18-8 SST Packing Flange 18-8 SST Studs, Nuts & Washers 18-8 SST Follower Bushing Bearing TFE. Soft Seal Ring: All In serts: Seal Retainer Screws: Flange Surface Finish: Clamping Companion Flanges: TFE: Glass-filled. TFE: Carbon-filled. 316 SST SST cap screw. 250/125 micro-inch R a (equivalent to 250/125 AARH). Suitable for use with spi ral-wound metallic gaskets. Not supplied with valve unit. Use only steel or stainless steel piping flanges; socket weld, slip-on, or weld-neck types; RF or FF. Per ANSI B16.5 Dimensions: All siz es of CS, SST or DI body material; 150# or 300# flange pressure class. All sizes of CS and SST body ma te ri al; # flange pres sure class. Per DIN Dimensions: May be installed between PN40 flanges. 2

3 Body Face-to- Face Dimensions: imum Body Pressure: Flow Direction: Per ISA for flangeless control valves. See Figure 11, dimension E. Integral flanged units meet the same dimensions. Standard Construction: P = Ambient 0 psig (0 Barg). Opt -38V Vacuum: P = Full Vacuum = 0 psia (0 Bara). Standard & Reverse flows. Plug Travel: Cv Capacity: 1" thru 8" LF 0 -to-90 rotation. 8" HF 0 -to-95 rotation. Function of seal retainer and internal lo-noise trim. See Tables 6 through 9. Body Size inch (DN) Cv Kv 1" (25) /2" (30) " (50) Field reversible sizes 1" through 4" (DN25 100); sizes 6" & 8" (DN150 & 200) require re place ment of metal seal ring. 3" (80) " (100) " (150) " LF (200) " HF (200) Seal Retainer Flow Direction NOTE: Kv = Cv/1.16; Kv is metric flow co ef fi cient. Seat Design: Full or Reduced Port Anti-Cav - AC Lo-Noise LNA, LNB LNC, LND Both Reverse Flow Both Standard Standard flow di rec tion. Dual seal rings; composition soft seal with metallic back up seal. Inlet pressure assists sealing. Stem Packing: Standard: Patented live-loaded V-ring packing using Belleville spring wash ers (see Fig.1); body with in te gral ex tend ed bonnet. Tem per a ture Range -325 T 750 F (-198 T 400 C), with exposed, uninsulated bonnet above 400 F (205 C). Opt-38 HT: For high temperature ser vice; live-loaded, solid ring pack ing. Temperature range -20 T 750 F (-29 T 400 C), with in su lat ed bonnet. Opt-38V: For continuous vacuum ser vice; same as standard, except V-rings are inverted. Optional Reverse flow direction. Inlet pressure does not assist sealing. Reverse flow may increase seat leakage. Gasket: Standard 316L SST formed chev ron cross section, spirally wound type, flexible graphite filled. Seat Leakage: Rangeability: Per ANSI/FCI ΔP min 50 psi (3.45 Bar). Function of seal retainer and lo-noise trim. Painting: Standard All non corrosion resistant portions to be paint ed with corrosion resistant ep oxy paint per Cashco Spec #S Alternate: See Opt-95. Seal Retainer Seal Ret. Only Seal Ret. + LN Insert Full Port 125:1 80:1 0.6 Reduced Port 75:1 50:1 0.4 Reduced Port 50:1 35:1 0.2 Reduced Port 25:1 15:1 Anti-Cav - AC1,AC2 20:1 N/A Lo-Noise - LNA,LNC 80:1 30:1 Lo-Noise - LNB,LND 60:1 25:1 3

4 FIGURE 1: Ranger Body Sub-Assembly Cutaways 4

5 Basic Design: 1" - 8" LF ACTUATOR TECHNICAL SPECIFICATIONS 0 90 Rotary. Spring-diaphragm type. Rolling diaphragm with multiple springs. Enclosed linkage. Fieldre vers ible for direct or reverse action (see Figure 2). Standard with manual handwheel op er a tor. Action Direct; ATC-FO (Increase in air LOAD rotates valve stem CW, closing valve) Reverse; ATO-FC (Increase in air LOAD rotates valve stem CCW, opening valve) Model No. 48D D D R R R- 02 Body Size Bench Setting Range in (DN) psig (Barg) 1", 1-1/2", 2" (25, 40, 50) 5 15 ( ) 3" (80) 5 13 ( ) 4", 6", 8" 1", 1-1/2", 2" (100, 150, 200) (25, 40, 50) ( ) 5 15 ( ) 3" (80) 5 13 ( ) 4", 6", 8" (100, 150, 200) ( ) ATC-FO = Air-to-Close, Fail Open; ATO-FC = Air-to-Open, Fail Close. NOTE: For special 5-13 psig bench set range for 4" size ONLY, contact the factory for special product code. Size, Stroke & Volume: Basic Model No. Nominal Diaphragm Area in 2 (cm 2 ) Lever Arm Length in (mm) Nom i nal Stroke * in (mm) Clearance in 3 (cm 3 ) Volumes Volumetric in 3 (cm 3 ) 48D 48in 48R 2 (310) (34.9) 1.94 (49.3) 27in 3 (440) 87in 3 (1425) 148D 148R 148in2 (955) (47.6) 2.65 (67.3) 90in 3 (1475) 372in 3 (6095) * To generate 90 rotation. imum Operating Supply Pressure: Ambient Temperature Range: Air Connection: Travel Stop Screw: Stroking Time: 48 D/R = 20 psig (1.38 Barg). 148 D/R = 36 psig (2.48 Barg). -20 T amb 180 F. (-29 T amb 83 C). 1/4" female NPT. Standard Limits travel to 0 90 ro ta tion al travel. Reference STKSP-TB for stroke times with various accessories. Figure 2: Plug vs. Lever Arm vs. Actuator Orientation 5

6 Casting & Diaphragm Plate: Springs: Diaphragm: Handwheel: Arm Housing: Handwheel Stem: 1" - 8" LF ACTUATOR SUB-ASSEMBLY MATERIAL SPEC I FI CA TIONS Cast aluminum; ASTM B108, Alloy 319. Epoxy coated steel. Rolling-type; Buna-N with poly es ter fabric. Cast aluminum. Cast iron. 316 SST. Position Indicator Assembly with 73 P/P Positioner: Plate SST with high visibility red indicating zone displaying degree of valve opening. Housing 48D/R aluminum; 148D/R cast iron. Lens plastic. Coverplate SST. External screws SST. Outboard stem bearing steel ball bearing. NOTE: With 991, 9540R, and PS2 the position indicator is integral with po si tion er, and housing is cast iron. Handwheel Gland: Locking Lever: Threadseal: Flange Bolting: Turnbuckle Assembly: Travel Stop Screw & Jamnut: Lever Arms: Cam/Spacer: Nameplate: Naval brass. Plated malleable iron SST with Buna-N insert SST. Plated steel and SST. Plated steel. SST with SST bolt and nut. SST. SST. Figure 3: Model 148R Actuator with 73 P/P Positioner with Manual Handwheel Operator 6

7 8" HF ACTUATOR TECHNICAL SPECIFICATIONS 8" HF ACTUATOR SUB-ASSEMBLY MATERIAL SPEC I FI CA TIONS Basic Design: 0 95 Rotary. Scotch Yoke Actuator Field-re vers ible for direct or reverse action. Casting & Diaphragm Plate: Extruded Aluminum Bench Range: 0-60 PSIG ( Barg) Springs: SST imum Operating Supply Pressure: Ambient Temperature Range: 116 psig (8 Barg). -20 T amb 170 F. (-29 T amb 76 C). Piston: Seals Cam/Spacer: Nameplate: Cast Aluminum Buna-N 316 SST SST Air Connection: 1/4" female NPT. OPTION SPECIFICATIONS Option-3: NO MANUAL HANDWHEEL OP- ER A TOR. A handwheel and locking lever is sup plied as stan dard for the Rang er except the 8" HF units. This option cov ers supplying the unit with NO handwheel operator. Reverse Action; ATO-FC: Actuator provided with adjusting screw as sembly to assist for internal trim removal (see Figure 4). Direct Action; ATC-FO: Actuator pro vid ed with plug in opening upon re mov al of handwheel assembly (see Figure 4). Option-7: LINE BOLTING. For flangeless units only. See Figure 12 for re quired di mensions and installation clear anc es. Opt-7A: Heat treated, alloy steel studs per ASTM A193, Gr. B7; carbon steel nuts per ASTM A194, Gr. 2H. Temperature Range: -20 T 750 F (-29 T 400 C). Opt-7C: Full cryogenic, corrosion re sis tant, 18-8 SST (316 SST) strainhardened studs per ASTM A193, Gr. B8M; 18-8 SST nuts per ASTM A194, GR. 8M. Temperature Range: -325 T 750 F (-198 T 400 C). NOTE: Requires that actuator be pres sur ized to stroke the plug to near closed position, prop er ly orienting tongue and groove con nec tion to allow disengagement for trim removal. Reverse Action Direct Action Figure 4: Option-3: No Manual Handwheel Operator - Casing Clo sure 7

8 Option-18: Option-36: Option-38HT: Option-38V: SLURRY TRIM. Includes a drilled and tapped (1/8" female NPT, with pipe plug) stem retainer screw to al low purge of neck (bonnet) area of valve body. Fluorocarbon elastomer O-ring im pedes in gress of flowing sol ids into neck zone. Used pri ma r- i ly with sat u rat ed so lu tions that form hard, crusty build up upon cool ing, even tu al ly caus ing stem bind ing. Includes abrasion sleeve with body sizes 1-12" 8". See Fig ure 5. Temperature Range: -20 F T 400 F (-29 T 205 C). SST CRYOGENIC. Apply only with SST body material. Includes special cleaning of body per Opt-55. Stan dard V-ring, live-loaded stem pack ing. Recom mend ed orientation is with stem vertical in a horizontal pipe. Lim it ed to ANSI 150# or 300# pipe sys tems. Temperature Range: Full cryogenic, -325 T 150 F (-198 T 66 C). Specify Opt-7C line bolting for flangeless designs only. See Table 3 for recommended trim des ig na tion numbers for cryogenic ser vice along with minimum cryogenic tem per a tures recommended. HI-TEMP PACKING. Standard TFE V-ring packing is replaced with liveload ed flexible graphite ribbon dieformed into interlocking rings with high density graph ite adapters and top/bot tom braid ed graphite filament rings. Pri ma ri ly recommended for higher tem per a ture service. Use of this op tion al pack ing REQUIRES USE OF A VALVE POSITIONER. VACUUM PACKING. Same as standard V-ring packing, except V-rings are inverted (with respect to stan dard) to seal against air ingress. Ori ent valve Shown with flangeless body Option-40: Option-55: Option-56: Option-95: Figure 5: Option-18, Slurry Trim outlet to be exposed to the highest vacuum level. NACE SERVICE: Apply only with CS or SST body materials. For sour gas or liquid applications. Specify only trim des ig na tion nos. CT1 & CT2. Meets National Association of Cor ro sion En gi neer ing (NACE) materials standard #MR , for ex po sure of valve internals to fluids with sour gas (H 2 S) present. Requires use of CF8M (cast 316 SST) cage and Nitronic 60 bear ings in CS body sizes 4", 6" and 8" (DN100, 150, 200). Temperature range: -20 T 400 F (-29 T 205 C ). SPECIAL CLEANING. Cleaning per Cash co Spec. #S Only appli ca ble for SST body material. Accept able cleaning level for oxygen gas service. Use for non-cryogenic, ox y gen service. SPECIAL CLEANING. Applicable for all body materials. Cleaning per Cash co Spec. #S Not suitable for oxygen service. EPOXY PAINT. Special epoxy painting of all non-corrosion resistant external surfaces per Cashco Spec #S Utilized in harsh atmospheric conditions. 8

9 QCT RELATED TRIM VARIATIONS Anti-Cavitation Trim: Anti-cavitation (AC) trim eliminates or reduces the level of cavitation present in clean liquid ser vice. It locates any cav i ta tion to a point where the valve body and internal trim are spared any dam age effects. (Also effective in flashing services.) See Fig ure 6. The AC seal retainer design concept utilizes a network of 2-stage orifices to accomplish the following: Generate smaller vapor bubbles Locate the bubbles near the seal retainer Hasten downstream bubble im plosion Direct flow to downstream pipe center Reduce noise Reduce vibration Reduce downstream pipe wall damage. Lo-Noise Trim LNA/LNB; LNC/LND: Shown with flangeless body LNA/LNB are similar to the AC1/AC2 seal re tain er, ex cept that a soft seal can be installed and the intent is for gas ser vice up to 400 F (205 C) or steam service up to 366 F (186 C). See Fig ure 8. LNC/LND are respectively similar to LNA/LNB, except they are for higher temperature services, up to 750 F (400 C), where there is a metal seal Reduced Orifice Trim: The AC seal retainer requires reverse flow direction. Seat leakage is maintained to Class IV or better. See Table 2 for pressure drop lim i ta tions for AC trim. See Table 8 for flow coefficients. Three sizes of Reduced Orifice Trims are available for the Ranger QCT 1" - 8" LF units 0.2, 0.4 and 0.6 Cv, and.3 and.5 for 8" HF units. Reduced Orifice Trim is rec om mend ed to improve control loop resolution for control valve installations when a line sized valve is more economical than pipe reducers and smaller valves, or when future increases in capacity are planned. See Figure 7. Reduced Orifice Trims utilize elon gat ed openings to control the max i mum Cv while maintaining the inherent flow characteristic of the stan dard trim. Figure 6: Anti-Cavitation - AC Trim Shown with flangeless body Figure 7: Reduced Orifice Trim 9

10 Shown with flangeless body Figure 8: Lo-Noise Trim LNA/LNB/LNC/LND only; i.e. no recess in seal retainer for soft seal. LNB and LND are supplied with few er or i fic es than LNA or LNC. See Table 6 for flow co ef fi cients. Inherent char ac ter remains lin ear. Applies to all sizes. Shown with flangeless body Figure 9: Lo-Noise Trim LN2 thru LN4 Shown with flangeless body Lo-Noise Trim - LN2 thru LN4: For saturated steam at pressures above 435 psig (30 Barg); because the steam flashes upon pressure drop, ONLY LNC or LND should be applied. LNA through LND are normally ap plied to geth er with an LN2 through LN4 lo-noise insert; this combination can re move dba of noise. For gas or steam service only. Avail able for body sizes 1-1/2" 8" (DN40 200) as an insert. Material is 316 SST. LN2, LN3 and LN4 are similar except each varies in the number of orifices present. See Table 9 for flow co effi cients. LN2 is available for 1-1/2" 8" (DN40 200) body sizes, and is normally applied to geth er with an LNA through LND seal re tain er; this combination can remove dba of noise. Figure 10: Abrasion Sleeve To geth er these replaceable parts protect the Ranger body from the abra sive action of solids in the flowing fluid. The abrasion sleeve is also rec ommend ed for cryogenic service where the body is exposed to sudden thermal shock; i.e. liquid slug. Available in 316 SST for 1-1/2" 8" (DN40 200) valves. Identified as Opt-AS. See Figure 10. Abrasion Sleeve: LN3 is available for sizes 3" 8" LF (DN80 200), LN4 is available for sizes 4" 8" LF (DN ). See Table 9 for flow co ef fi cients. The abrasion sleeve (AS) prevents the im pinge ment of solids on the back-end por tion of the valve body wall. The stan dard cage protects the other most 10 vul ner a ble portion of the valve body.

11 General Cast Ductile Iron (DI) TABLE 1A MATERIAL PRESSURE vs. TEMPERATURE RATINGS DUCTILE IRON per ANSI B16.42 Body Material ASTM Spec. No. A395 * Based upon CS pipe material. TECHNICAL SPECIFICATIONS End Connection Flangeless, mates to 150# Flg. * (PN20) Flangeless, mates to 300# Flg. (PN50) English Units Metric Units Pressure Temperature Pressure Temperature (psig) ( F) (Barg) ( C) to to to to TABLE 1B MATERIAL PRESSURE vs. TEMPERATURE RATINGS CARBON STEEL PER ANSI B16.34 Body Material English Units End General ASTM Spec. No. Connection Pressure Temperature (psig) ( F) Cast Carbon Steel A216, GR. WCB Flanged or Flangeless mates to 150# Flg. (PN20) Flanged or Flangeless mates to 300# Flg. (PN50) Flanged or Flangeless mates to # Flg. (PN100) * Pressure (Barg) Metric Units Temperature ( C) to to to to to to * Not available for 4", 6" and 8" (DN 100, 150, 200) body sizes with integral flanges. Not available flangeless for the 8" (DN200) body size. 11

12 Body Material General ASTM Spec. No. Cast Stainless Steel Cast Stainless Steel TABLE 1C MATERIAL PRESSURE vs. TEMPERATURE RATINGS STAINLESS STEEL PER ANSI B16.34 A351, Gr. CF8M A351, Gr. CF8M End Connction Flanged or Flangeless mates to 150# Flg. (PN20) Flanged or Flangeless mates to 300# Flg. (PN50 Flanged or Flangeless mates to # Flg. (PN100) ** English Units Metric Units Pressure Temperature Pressure Tem per a ture (psig) ( F) (Barg) ( C) 275 * -325 to * -198 to * -325 to * -198 to to to * P for Cryogenic Opt-36 down to -325 F (-198 C). ** Not available for 4", 6" and 8" (DN100, 150, 200) body sizes with integral flanges. Not available flangeless for the 8" (DN200) body size. Mat'l. CS or SST DI, CS or SST DI Body Size 1" (DN25) 1-1/2" (DN40) 8" HF (DN 200) 2" (DN50) 3" (DN80) 4" (DN100) 6", 8" (DN150,200) 1",1-1/2" (DN25, 40) Bench Set Range psid (bard) 5-15 ( ) 5-15 ( ) 0-60 ( ) 5-15 ( ) 5-13 ( ) ( ) ( ) 5-15 ( ) TABLE 2 MAXIMUM PRESSURE DROP CAPABILITY Std psid (bard) 1400 (96.5) 1200 (82.8) 350 (24.13) 300 (20.7) With Positioner 1 Without Positioner 2 With I/P Transducer 3 Trim Trim Trim AC * psid (bard) 350 (24.13) 300 (20.7) Std. psid (bard) 350 (24.13) 300 (20.7) 200 (13.8) Chem ** psid (bard) 700 (48.3) 350 (24.13) 300 (20.7) 300 (20.7) 200 (13.8) 150 (10.3) Std. psid (bard) AC * psid (bard) Chem ** psid (bard) Std. psid (bard) AC * psid (bard) 400 (27.6) 400 (27.6) Chem ** psid (bard) 400 (27.6) 400 (27.6) N/A N/A N/A N/A N/A N/A 400 (27.6) 300 (20.7) 200 (13.8) 400 (27.6) 300 (20.7) 200 (13.8) 300 (20.7) 300 (20.7) 150 (10.3) 150 (10.3) 300 (20.7) 400 (27.6) 300 (20.7) 400 (27.6) FLOW DIRECTION Std. Rev. Rev. Std. Both Rev. Both Both Rev. Both 1 Use the With Positioner ΔP values for use in ON-OFF service psig ( Barg) or ( ) SIG directly to actuator psig ( Barg) OUTPUT LOAD directly to actuator (no positioner); 4-20mA INPUT SIG. Tight shutoff may NOT be attained. * AC = anti-cavitation seal retainer. With a 3-15 psig ( Barg) SIG, requires a 1:2 air supply booster. 400 (27.6) 400 (27.6) ** Chem Trim is defined as any trim that uses a Stellite #6 plug or a Nitronic 50HS Stem; includes trim designation nos. CT1 & CT (13.8) 200 (13.8) 400 (27.6) NOTES: 1. The above pressure drops apply to the valve as a unit, including all seal retainers and lo-noise inserts. 2. When Chem Trim is applied with an AC seal retainer, the lower of the two maximum pressure drop values is to be the upper limit. 12

13 TABLE 3 TRIM MATERIALS VS. DESIGNATION NOS. Part Description Plug * Trim Designation Nos. ST1 ST2 ST6 ST7 ** CT1 CT2 Cast 17-4PH Cast 17-4PH Cast Stellite #6 Cast 17-4PH Stem 17-4PH 17-4PH 17-4PH 17-4PH Metal Seal Ring Inconel X-750 Inconel X-750 Inconel X-750 Inconel X-750 Cast Stellite #6 Nitronics 50HS Inconel 625 Cast Stellite #6 Nitronics 50HS Inconel X-750 Soft Seal Ring GF-TFE None None TFE + C GF-TFE GF-TFE Spacer None None None None None None Stem Retainer 316 SST 316 SST 316 SST 316 SST 316 SST 316 SST Stem Retainer Screw 316 SST 316 SST 316 SST 316 SST 316 SST 316 SST Retainer Insert - Non-Removable Carbon Carbon Carbon Carbon Carbon Carbon Abrasion Sleeve Opt. Opt. Opt. Opt. Opt. Opt. Stem O-ring Opt. Opt. Opt. Opt. Opt. Opt. Temperature Range A B C D A A Primary Service Function General Standard - SST Corrosive Chemical Seal Retainer Groupings A, B A,C, AC A,C, AC A,B A, B A, B Insert Groupings 1, 2 1, 2 1, 2 1, 2 1, 2 1, 2 Option Groupings 36 18, 36 18, , 40, A, B * Cast 17-4PH Plugs are hard chrome plated; cast stellite plugs are electroless nickel coated. ** Class IV seat leakage guaranteed; approaches Class VI. Can not be factory tested to Class VI due to low ambient temperature at testing. Consult factory for cryogenic applications that are noisy. C = Carbon filled GF = Glass filled Opt. = Optional Seal Retainer KEY Grouping A Full, 0.6, 0.4, 0.2 B LNA, LNB C LNC, LND AC AC1, AC2 KEY Inserts 1 LN2, LN3, LN4 * 2 Abrasion Sleeve * * Not available for 1" body size. KEY Option Groupings Slurry Trim Cryogenic NACE A Temperature Range KEY F C A -150 to +400 (-100 to +205) B -325 to +750 (-198 to +400) C -150 to +750 (-100 to +400) D -150 to +500 (-100 to +260) TABLE 3A MATERIAL SPECIFICATIONS Description Form ASTM NO. (AMS No.) UNS No. Heat Treat- Misc. Hardness Rockwell 316 SST Wrought Bar A479, Gr 316 S31 Annealed B88 Cast 316 SST Cast A351, Gr CF8M J92900 Annealed B85 Cast 410 SST Cast A217 CA15 J91150 Tempered B98 Cast 17-4 PH Cast A747, Gr CB7-Cu-1 J92180 Cond. H1100 C PH Wrought Bar A564 S17400 Cond. H 1075 C35 Inconel X-750 Sheet (AMS 5542) N07750 Annealed B88 Inconel 625 Sheet B443, Gr 625 N06625 Annealed B88 Nitronics 50 Wrought Bar A479, Gr XM-19 S20910 Cond. HS C35 Stellite #6B Cast (AMS 5387) R30006 Heat Treated C40-42 Nitronic 60 Wrought Bar A276 S21800 SOL ANNEALED C

14 TABLE 4 APPLICATION RECOMMENDATIONS Fluid Recommended Options Trim Designation Nos. Air or Industrial Gases (Except O2) None ST1, ST2 Oxygen Opt-55 ST1, ST2 Liquids; Clean, Non-Cavitating, Non-Flashing None ST1, ST2 Gas Clean None ST1, ST2 Steam Saturated & 150 psig (10.3 Barg) or less None ST1, ST2, CT2, ST7 Steam Saturated, psig ( Barg) None ST2, ST6 Steam Superheated Opt-38HT ST2, ST6 Hydrocarbon Gas or Liquids None ST1, ST2, ST6, CT1, CT2 NACE Hydrocarbon Gas or Liquid Opt-40 CT1, CT2 High Temperature Liquids and Gases Opt-38HT ST2, ST6 Liquids; Clean, Cavitating, Flashing Use AC Seal Retainer ST2, ST6 Liquids; Slurry - Abrasive Opt-18 ST2, ST6, CT1, CT2 Cryogenic Liquids; Cavitating, Flashing Opt-36 ST2 Cryogenic Gases Opt-36 ST1 Non-Corrosive Chemicals None ST1, ST2 Corrosive Chemicals None CT1, CT2 TABLE 5 MAXIMUM CAPACITY - Cv (kv) * FOR SIZING SAFETY RELIEF DEVICE (With Approximately 100 Rotation) Body Size Port Size Port Size Port Size inch (DN) Description Cv (kv) Description Cv (kv) Description Cv (kv) 1" (25) 1-1/2" (40) 2" (50) 3" (80) 4" (100) 6" (150) 8" LF (200) Full 16 (14) 0.4 Reduced 6.0 (5.2) AC1, LNA, LNC 7.9 (6.8) 0.6 Reduced 10 (8.7) 0.2 Reduced 3.4 (3.0) AC2, LNB, LND 4.9 (4.2) Full 28 (24) 0.4 Reduced 14 (12) AC1, LNA, LNC 17 (15) 0.6 Reduced 19 (16) 0.2 Reduced 5.7 (4.9) AC2, LNB, LND 9.4 (8.1) Full 78 (67) 0.4 Reduced 32 (28) AC1, LNA, LNC 32 (28) 0.6 Reduced 46 (40) 0.2 Reduced 16 (14) AC2, LNB, LND 18 (16) Full 187 (161) 0.4 Reduced 73 (63) AC1, LNA, LNC 63 (54) 0.6 Reduced 107 (92) 0.2 Reduced 36 (31) AC2, LNB, LND 35 (30) Full 357 (308) 0.4 Reduced 137 (118) AC1, LNA, LNC 120 (104) 0.6 Reduced 215 (185) 0.2 Reduced 71 (61) AC2, LNB, LND 68 (59) Full 830 (715) 0.4 Reduced 341 (294) AC1, LNA, LNC 220 (190) 0.6 Reduced 535 (461) 0.2 Reduced 160 (138) AC2, LNB, LND 123 (106) Full 785 (677) 0.4 Reduced 341 (294) AC1, LNA, LNC 220 (190) 0.6 Reduced 535 (461) 0.2 Reduced 160 (138) AC2, LNB, LND 123 (106) Full 1260 (1086) 0.3 Reduced 320 (275) AC1, LNA, LNC 325 ((280) 8" HF (200) 0.5 Reduced 540 (465) AC2, LNB, LND 220 (189) * Values indicated are for non-errosive and/or non-corrosive fluid conditions; user must use own safety factors for these severe conditions. 14

15 Valve Size 1" (DN25) 1-1/2" (DN40) 2" (DN50) 3" (DN80) 4" (DN100) 6" (DN150) 8" LF (DN 200) Port TABLE 6 FLOW COEFFICIENTS C V STANDARD TRIM FORWARD FLOW DIRECTION Percent of Plug Open. 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port LNA or LNC LNB or LND Full Port " HF (DN 200) 05 Cv Reduced Port Cv Reduced Port NOTE: See Graph No. 1 for corresponding F L factors. Graph No. 1 Graph No. 2 Graph No. 3 15

16 Valve Size 1" (DN25) 1-1/2" (DN40) 2" (DN50) 3" (DN80) 4" (DN100) 6" (DN150) 8"LF (DN 200) Port TABLE 7 FLOW COEFFICIENTS C V STANDARD TRIM REVERSE FLOW DIRECTION Percent of Plug Open. 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port Cv Reduced Port Cv Reduced Port Cv Reduced Port Full Port " HF (DN 200) 0.5 Cv Reduced Port Cv Reduced Port NOTE: See Graph No. 2 for corresponding F L factors. Valve Size 1" (DN25) 1-1/2" (DN40) 2" (DN50) 3" (DN80) 4" (DN100) 6" & 8" (DN150 & 200) Port TABLE 8 FLOW COEFFICIENTS C V ANTI-CAVITATION TRIM REVERSE FLOW DIRECTION Percent of Plug Open. 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% AC1 or LNC AC2 or LND AC1 or LNC AC2 or LND AC1 or LNC AC2 or LND AC1 or LNC AC2 or LND AC1 or LNC AC2 or LND AC1 or LNC AC2 or LND " HF AC1 or LNC (DN 200 AC2 or LND NOTE: See Graph No. 2 for corresponding F L factors. 16

17 TABLE 9 FLOW COEFFICIENTS C V LO-NOISE TRIM STD (FORWARD) FLOW DIRECTION Valve Size 1-1/2" (DN40) 2" (DN50) 3" (DN80) 4" (DN100) 6" & 8"LF (DN150 & 200) NOTES: Trim Insert LN2 LN2 LN2 LN3 LN2 LN3 LN2 LN3 LN4 LN2 LN3 LN4 LN2 LN3 Port Percent of Plug Travel. 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Full Reduced Reduced Reduced LNA or LNC LNB or LND Full Reduced Reduced Reduced LNA or LNC LNB or LND Full Reduced Reduced Reduced Full Reduced Reduced Reduced LNA or LNC LNB or LND LNA or LNC LNB or LND Full Reduced Reduced Reduced Full Reduced Reduced Reduced Full Reduced Reduced Reduced LNA or LNC LNB or LND LNA or LNC LNB or LND LNA or LNC LNB or LND Full Reduced Reduced Reduced Full Reduced Reduced Reduced Full LN4 0.6 Reduced Reduced Reduced LN2 LNA or LNC LNB or LND LN3 LNA or LNC LNB or LND LN4 LNA or LNC LNB or LND See Graph No. 3 for corresponding F L factors. 2. See Table 5 for Cv's of LNA, LNB, LNC or LND in std. flow direction with NO insert. 17

18 MOUNTED ACCESSORY SPECIFICATIONS Positioners: Air Tubing: Airset: General. Mounted to arm housing. All feedback linkage is enclosed and not exposed directly to elements. P/P Pneumatic. Model 73. Ad just able zero only. Analog signal only. Not Available on 8" HF. P/P Pneumatic. Model 9540R. Ad justable zero, gain, damp ing, or stroke. Analog signal only. I/P Electro-Pneumatic. 991 and PS2. The 991 is digital, Hart, Profibus, and Fieldbus compatible, and PS2 is available in Hart, Fieldbus, Profibus. LCD display is standard on the 991 and the PS2 positioners. Standard instrument air tubing is Impolene thermo-plas tic tubing with brass fittings. Optional copper tubing with brass fit tings, or SST tube and fittings. Model 5200P instrument air supply reg u la tor. Use with positioners. Brack et mount ed to actuator casing. Sup plied with gauge for P/P po si tion ers; no gauge with I/P positioner. See technical bul le tin 5200P-TB. Solenoid Valve: Transducers Other Accessories: Limit Switches: Standard Brass: Available in stan dard weather-proof model. Brass body, 1/4" female NPT con nec tions. Nip ple mounted to ac tu a tor cas ing. 120 VAC, 60 Hz pow er sup ply, CSA Approved Class , NEMA 2,3,3S,4,4X. 8" HF utilizes a direct mount NAMUR mount style. X-Proof or SST construction: Consult Factory. Standard installation vents actuator and drives valve to fail-safe position upon loss of electrical power. Consult factory for 230/1/50, or 24 VDC power supplies, or in trin si cal ly safe (IS) service. Consult Factory FM, CSA approved NEMA 4X Cl 1, Div 1 and Cl 1, Div 2 Bypass for 73 P/P positioner. 764 P/PD pressure controller. Lockup valve. Position transmitter. Model 991 positioners, microswitches are standard option, unit is enclosed in the positioner housing. Inductive limit switches are also available. All other brands and types are consult factory. 18

19 FIGURE 11a - 1" - 8" LF Mounting Positions REVERSE ACTION W/9540, 991 or PS2 DIRECT ACTION W/9540, 991 or PS2 Dimensions in Inches " Wt - lbs * W / Accessories NPS A B C D E F G H L N / No Flgs W/ Flgs F H L N Dimensions in Millimeters MM Wt - kgs * W / Accessories (DN) A B C D E F G H L N (25) (40) (50) (80) (100) (150) (200) * Accessories like Solenoid Valve, and/or Positioner or Transduce or 764P Controller or 5200 Airset No Flgs W/ Flgs F H L N P P R R 19

20 FIGURE 11b - 1" - 8" LF Mounting Positions REVERSE ACTION W/9540, 991 or PS2 DIRECT ACTION W/ 9540, 991 or PS2 Dimensions in Inches " Wt - lbs * W / Accessories NPS A B C D E F G H L N No Flgs W/ Flgs F H L N P R / Dimensions in Millimeters MM Wt - kgs * W / Accessories (DN) A B C D E F G H L N No Flgs W/ Flgs F H L N P R (25) (40) (50) (80) (100) (150) (200) * Accessories like Solenoid Valve, and/or Positioner or Transduce or 764P Controller or 5200 Airset 20

21 FIGURE 11c - 1" - 8" LF Mounting Positions REVERSE ACTION W/ 73 DIRECT ACTION W/ 73 Dimensions in Inches " Wt - lbs * W / Accessories NPS A B C D E F G H L M N / No Flgs W/ Flgs. F H L Dimensions in Millimeters MM Wt - kgs * W / Accessories (DN) A B C D E F G H L M N (25) (40) (50) (80) (100) (150) (200) * Accessories like Solenoid valve, and/or Rotary Limit Switch or Positioner or Transducer or 764P Controller or Airset No Flgs W/ Flgs F H L N N 21

22 FIGURE 11d - 1" - 8" LF Mounting Positions REVERSE ACTION W/ 73 DIRECT ACTION W/ 73 Dimensions in Inches " Wt - lbs * W / Accessories NPS A B C D E F G H L M N / No Flgs W/ Flgs. F H L Dimensions in Millimeters MM Wt - kgs * W / Accessories (DN) A B C D E F G H L M N (25) (40) (50) (80) (100) (150) (200) * Accessories like Solenoid valve, and/or Rotary Limit Switch or Positioner or Transducer or 764P Controller or Airset No Flgs W/ Flgs F H L N N

23 FIGURE 11d - 8" HF Mounting Positions Actuator A B C Dimensions in Inches " (mm mm) D 150# D 300# E 150# E 300# F G H J K PSID (457.7) (632.7) (754.1) 6.75 (171.5) 7.50 (190.5) (342.9) (381.0) 4.84 (122.9) 9.56 (242.8) (300.0) (285.0) 5.67 (144.0) PSID (457.7) (679.5) (800.9) 6.75 (171.5) 7.50 (190.5) (342.9) (381.0) 4.84 (122.9) 9.56 (242.8) (317.0) (317.0) 6.00 (152.4) PSID (457.7) (735.6) (857.0) 6.75 (171.5) 7.50 (190.5) (342.9) (381.0) 4.84 (122.9) 9.56 (242.8) (510.0) 5.70 (144.8) 8.66 (220.0) Actuator Wt - lbs (kg) * W / Accessories PSID PSID PSID 150# RF 259 (117.4) 279 (126.5) 321 (145.6) 300# RF 302 (136.9) 322 (146.0) 364 (165.1) L M N P 4.17 (105.9) 4.17 (105.9) 4.17 (105.9) 9.67 (254.6) 9.67 (254.6) 9.67 (254.6) 1.87 (47.5) 1.87 (47.5) 1.87 (47.5) 4.02 (102.1) 4.02 (102.1) 4.02 (102.1) R Pos A & B 7.35 (186.7) 7.35 (186.7) 7.35 (186.7) R Pos E & F 5.78 (146.8) 5.78 (146.8) 5.78 (146.8) S

24 FIGURE 12: FLANGELESS BODY DESIGN LINE BOLTING REMOVAL CLEARANCE NOTE: Locate spool piece between Inlet flange and reducer. DO NOT locate spool at Outlet flange. Body Size inch (DN) 1" (25) 1-1/2" (40) 2" (50) 3" (80) 4" (100) 6" (150) 8" (200) Reducer Size 150# Flgs. 300# Flgs. # Flgs. L1 L2 L1 L2 L1 L2 None 1-1/2"x1" 2"x1" 8.38 (213) 2-1/2"x1" 7.38 (187) 8.75 (222) 8.94 (227) None 2"x1-1/2" 2-1/2"x1-1/2" (214) (251) (257) 3"x1-1/2" 4"x1-1/2" 7.44 (198) 8.88 (226) 9.12 (232) None 2-1/2"x2" 3"x2" (256) 4"x2" 9.00 (229) (257) (267) None "x3" (292) (341) (353) 6"x3" (260) (310) (321) None 6"x4" "x4" (318) (344) (406) (279) (305) 10" x 4" (368) None 8"x6" 10"x6" (376) (413) (473) 12"x6" 14"x6" (324) (356) (421) None 10"x8" 12"x8" (394) (476) (518) 14"x8" 16"x8" (341) (424) (455) 24

25 FIGURE 13: FRONT FLANGE BOLT HOLE DESIGN Body Size in (DN) 1" (25) 1-1/2" (40) 2" (50) 3" (80) 4" (100) 6" & 8" (150 & 200) Pressure Class Front Flange Bolt Holes Total # A B C D Threads D & T D & T 1/2"-13UNC 300/ 4 D & T D & T 5/8"-11UNC D & T D & T 1/2"-13UNC 300/ 4 D & T D & T 3/4"-10UNC H H 5/8"-11UNC 300/ 8 D & T H H 5/8"-11UNC H H 5/8"-11UNC 300/ 8 D & T H H 3/4"-10UNC D & T H H 5/8"-11UNC D & T H H 3/4"-10UNC N/A N/A N/A N/A N/A N/A D & T D & T D & T 3/4"-10UNC D & T H H H 7/8"-9UNC N/A N/A N/A N/A N/A N/A 8" D & T D & T D & T 3/4"-10UNC (DN200) D & T D & T D & T D & T 7/8"-9UNC D & T = Bolt hole drilled and tapped H = Bolt hole, plain N/A = Not available 25

26 NOTES 26

27 NOTES 27

28 RANGER PRODUCT CODE 04/14/10 RS TABLE 1 SIZE/MATERIAL Table 1 Size DI * CS SST CODE 1" 1 A K 1-1/2" 2 B L 2" 3 C M 3" 4 D N 4" 5 E P 6" 6 F R 8" LF 7 G S 8" HF H T * Ductile Iron Flangeless Only Table 2 Pressure Class Table 3 TABLE 2 - BODY DESIGN, END CONNS., PRESSURE CLASS Flangeless Line Bolting None Table 4 Opt-7A Alloy Steel Opt-7C 1 S.H.- SST CODE 150# A** 300# B** # C * PN40 E NA NA F 1 S.H.= Strain-Hardened 2 No end connection flange bolting is available for in te gral flanged units. 8"HF size -CS & SST bodies are not available "Flangeless" All sizes - DI is only available in flangeless design * 1", 1-1/2", 2" & 3" body sizes only. ** 8" Only with these end connections Table Table Table Table Table Table Table Table A TABLE 3 - MOUNTING POSITION STD FLOW REV FLOW Pipe Mtg Actuator Action DIRECTION DIRECTION Position Pos. Flanged 2 CODE CODE A ATO/FC A * 1* Hor. B ATC/FO B * 2* C ATO/FC C 3 D ATC/FO D 4 E ATO/FC E* 5* Vert. F ATC/FO F* 6* G ATO/FC G 7 H ATC/FO H 8 For Cashco Act. w/ yoke J 9 Body Only ** For Short Stem Assbly w/o yoke K # For Long Stem Assbly w/o yoke NOTE: AC1/AC2 Trim Options Must be In Reverse Flow. * 8" HF are limited to these positions. ** If Body Only - No Selection Available in Table TABLE 4 - TRIM & PACKING Packing Trim CODE Std. -38V -38HT ST1 1 A J ST2 2 B K ST6 3 C L ST7 4 D M CT1 5 E N CT2 6 F P NOTE: Refer to TB for trim details. Positioner Model TABLE 7 - DIRECT ACTING POSITIONER with AIRSET CODE Linear =% (3-15 psig) 4-20 ma (3-9 psig) 4-12 ma Backend Low Noise Insert (9-15 psig) ma (3-15 psig) 4-20 ma (3-9 psig) 4-12 ma (9-15 psig) ma (73) P/P* (9540) P/P* A B C 991 I/P** D E F G H J PS2 I/P*** K L M N P R VDI/VDE Namur Mounting # None 0 Notes for Protocal * Analog Only/Not Available on 8" HF **Digital/Hart/Fieldbus/Profibus Compatible ***Hart/Fieldbus/Profibus Compatible Std. TABLE 5 - TRIM ACCESSORIES * * Seal Retainers CODE 0.2 AC1 LNC AC2 LND LNA LNB None Abr. Sleeve A B C D E F G H LN2 1 1/2-8 J K L M N P R S LN3 3-8 T V W Y # $ LN4 4-8 % ^ & < = 9 8? * 8HF Only TABLE 6-764P * (Bracket Mounted) - AIRSET* (Bracket Mounted) - Solenoid Valves Solenoid Valve ** Exhaust on Deenergization 764P Action CODE None 120VAC 60 Hz 24 VDC None 0 6 C None W/ Airset 1 7 D Reverse 2 8 E Reverse W/ Airset 3 9 F Direct 4 A G Direct W/ Airset 5 B H * Refer to 764-TB for Product Code of Controller. **Solenoid rated as 4/4X only. Must select either 'H' or 'N' from Table 11 unless other rating required by positioner. TABLE 8 - TUBING Options Impolene. Copper SST CODE Analog Digital G H J Fieldbus Profibus Hart D E F None 0 Options Accessories Inductive Limit Switches Intrinsically Safe EEx ia IIC T4 TABLE 9 - POSITIONER OPTIONS POSITIONERS I/P TRANSDUCERS Microswitches Limit Switches See NOTE * Position Transmitter 3-15 PSIG No Airset Cashco, Inc. P.O. Box 6 Ellsworth, KS PH (785) FAX (785) sales@cashco.com OR exportsales@cashco.com Printed in U.S.A. Nonincendive Intrinsically Safe & Nonincendive FM Approved FM Approved CSA Approved None NEMA 4X NEMA 4X NEMA 4X Cl 1, Div 2 Cl 1, Div 1 Cl 1, Div 1 CODE 0 Std/handwheel F G J H K No Handwheel L M P N R 9 * NOTE: 11 2 G EEx ia 11C T6 (ATEX) ** NOTE: Solenoids are not intrinsicaly safe or nonincendive *** NOTE: H and N are standard picks unless otherwise specified by customer PSIG W/ Airset 6-30 PSIG No Airset 6-30 PSIG W/ Airset By Pass Valve TABLE 10-8" HF Actuator Selection Packing STD Hi Temp Pressure Drop CODE Code PSID 1 A 73 A D N PSID 2 B 9540 B E PSID 3 C P* 3 No Actuator 0 PS2 8 If not 8" HF Select "0" No Positioner C F J M None 0 * NOTE: Must be "0" or "9" in Table 11. TABLE 11 - ACCESSORIES & RATINGS for Positioner/Solenoid TABLE 12 - PAINTING/CLEANING/SERVICE Cleaned to Cleaned to Standard Spec. Spec. #S-1134 NACE Cryo Slurry Painting Opt. Cleaning #S-1542 * (O 2 Cleaned) Opt. 40 Opt-36 Opt-18 CODE Standard A D G Epoxy Painted Per Cashco Spec #S B E H * SST bodies only. Cleaned for oxygen service/required for Cryo Service.