TRANSMISSIONS. Mechanical Power Transmission

Transcription

1 TRANSMISSIONS Mechanical Power Transmission

2 WE LOVE OUR Agriculture PRODUCTS. Automotive We are proud to be a European manufacturer; it is a privilege to supply our products to some of the world s most prestigious original equipment manufacturers in the Agricultural, Automotive, Construction, Industrial and Motor Sport sectors. Construction Our distributor network is vital to the continued global growth of the DUNLOP brand and our valued distributor partners form the perfect link between manufacturer and end user. Industrial Our commitment to our staff, our customers and the environment is of paramount importance to our company, we will continue to develop our organisational skills to further enhance our company s potential, to engage in sustainable practices and anticipate the needs and expectations of our customers. We love our products. Motor Sport Ray Mifsud, Managing Director.

3 Dunlop BTL Ltd - Ashford European Distribution Centre MPT House, Brunswick Road Cobbs Wood Industrial Estate Ashford, Kent TN23 1EL, United Kingdom Dunlop BTL Ltd - Consett UK Manufacturing Centre Unit 46, Werdohl Way, No 1 Industrial Estate, Consett, County Durham DH8 6SZ, United Kingdom Contact us +44 (0) (0) sales@dunlopbtl.com Manufacturing Facilities UNITED KINGDOM FRANCE GERMANY ITALY SPAIN POLAND CZECH REPUBLIC SLOVAKIA SERBIA CHINA USA

4 INTRODUCTION About us From UK origins, more than 100 years ago, the DUNLOP brand name has established itself with an enviable reputation for high quality products. This catalogue illustrates our standard range of products manufactured for commercial applications, 25% of our total production is for specialist items to suit individual customer requirements, so please do not hesitate to contact us to discuss your own application. Dunlop products are now at the forefront of a highly competitive and specialist industry, covering a vast spectrum of applications such as Automotive, Agricultural, Construction, Industrial, Medical and Recreational. Quality The reputable standard of our products is the result of a consistently pursued quality policy influencing every area of our company. Not only from the arrival of raw materials through to the delivery of the finished products, but also from the receipt of your enquiry through to invoicing. Our staff are experts in their field and will assist in every way possible to meet your full requirements, deadlines and expectations. Dunlop products are manufactured to internationally recognised standards and tolerances using top quality materials and workmanship. UKAS approved manufacturer to ISO 9001:2008 and ISO 14001: sales@dunlopbtl.com sales@dunloppt.com

5 INTRODUCTION Facility Our European Distribution Centre is based in Ashford, Kent, UK, extends to over 66,000 square feet (6,131 square meters), comprising of Administration, Warehousing and Production facilities. Our stock range of products is now one of the largest found anywhere in Europe and covers more than 100 product lines and over 50,000 individual components. Dunlop products are manufactured in the UK, throughout Europe and Asia. Environment As a leading manufacturer, Dunlop takes its environmental responsibility very seriously. Being a socially responsible manufacturer, promoting waste recycling, energy efficiency and supporting local businesses wherever possible to help reduce our impact on the environment. Our factories aim to eliminate pollution releases and promote high standards of energy and waste management. Standard product ranges are designed for maximum energy efficiency. Our level of environmental commitment remains ahead of the industry trend. UKAS approved to ISO 14001:2004. Customer Commitment The entire Dunlop product range is backed with a comprehensive line of support services, including on-going product application research and development, full technical and customer service support, the latest in lean manufacturing techniques and scheduling, state of the art production machinery and quality control procedures, with an intense focus on the requirements and expectation of our customers. We are proud to be a European manufacturer, it is a privilege to supply our products to many of the World s most prestigious original equipment manufacturers as well as Europe s leading after market distributors. Ray Mifsud, Managing Director Our commitment to our staff, our customers and the environment is of paramount importance to our company, we will continue to develop our organisational skills to further enhance our companies potential, to engage in sustainable practices and anticipate the needs and expectations of our customers. Ray Mifsud, Managing Director 7

6 Manufacturing Facilities, Consett, Co. Durham UK Unit 46, Werdolh Way, No 1 Industrial Estate, Consett, County Durham DH8 6SZ, United Kingdom European Distribution Centre, Ashford, Kent UK MPT House, Brunswick Road Cobbs Wood Industrial Estate Ashford, Kent TN23 1EL, United Kingdom We are proud to be a European manufacturer; it is a privilege to supply our products to some of the world s most prestigious original equipment manufacturers in the Agricultural, Automotive, Construction, Industrial and Motor Sport sectors. Our distributor network is vital to the continued global growth of the DUNLOP brand and our valued distributor partners form the perfect link between manufacturer and end user. Our commitment to our staff, our customers and the environment is of paramount importance to our company, we will continue to develop our organisational skills to further enhance our company s potential, to engage in sustainable practices and anticipate the needs and expectations of our customers. At Dunlop BTL we love our products. Ray Mifsud, Managing Director. 8 sales@dunlopbtl.com

7 English Español Italiano Deutsch Français Nederlands Cross Reference ble 229 bla de referencia de Cross bella di riferimento trasversale Kreuz Referenztabelle ble de référence croisée Kruis referentietabel bele kompatybilności Engineering Data 230 Datos de ingeniería Dati ingegneristici Technische gegevens Données d ingénierie Technische gegevens Dane Inżynieria per Bush Locking Devices 231 Dispositivos de cierre cónicos Dispositivi di bloccaggio bussola conica Kegel Busch Verriegelungen Dispositifs de verrouillage conique bush per bush vergrendeling apparaten stożek krzak urządzenia blokujące Polskie Interchange table DUNLOP FENNER DRIVES B-LOC BONFIGLIOLI BONFIX CHIARAVALLI TRANSDEV DRIVELOCK CHALLENGE EASTLOCK FENNER/ERIKS FENLOCK POGGI POGGILOCK RINGFEDER RINGSPAN TOLLOK DLK110 B RCK FLK110 CAL-B RFN 7110 RLK110 TLK110 DLK RCK FLK130 CAL-D TI 9013.A RLK130 TLK130 DLK131 B RCK FLK131 CAL-E TI 9013.B RLK131 TLK131 DLK RCK FLK132 CAL-DS RFN RLK132 TLK132 DLK133 B RCK FLK106/133 CAL-ES RFN RLK133 TLK106/133 DLK RCK FLK RLK134 TLK134 DLK200 B RCK FLK200 CAL-A RFN 7012 RLK200 TLK 200 DLK300 B RCK FLK300 CAL-C RFN 8006 RLK300 TLK300 DLK450 B RCK FLK450 CAL-F RFN RLK450 TLK450 DLK603 SD RCK FLK603 CAL-SD RFN 4071 RLK603 TLK sales@dunlopbtl.com

8 ENGINEERING DATA TECHNICAL INFORMATION The functioning principle of the articles presented is based on radial deformation of the items, made up of a truncated cone section: the tightening torque applied to the connecting causes an axial movement of the parts in contact with each other and in function of the inverse cone shape and the longitudinal cuts made on them provokes an increase in the diameter (of the external ring) and a reduction of the diameter (of the internal ring). This changes allows (by virtue of the specific pressure between the bodies in contact) transmission of the torque between the shaft and the part connected to it (gear, timing belt pulley, V-Belt pulley or other specific parts). The advantages of the system block are as follows: Elimination of play between the sahft and the part driven. Uniform distribution of the load over the entire diameter Facility of synchronisation between the various possible parts connected as a set Reduction of the diameter (of project) of the drive shaft Increase of the resistant section of the drive shaft Reduction of the procurement times for machine assembly Maintenance facilitated with no need to stop the machine Availability of spare parts by main sub-suppliers of technical equipment DLK132 DLK133 DLK134 DLK110 DLK130 DLK131 DLK450 DLK200 DLK300 DLK603 SELF CENTERING NOT SELF CENTERING MINIMUM RADIAL DIMENSIONS RAPID MAINTENANCE AND ASSEMBLY MEDIUM TO LOW TORQUE MEDIUM TO HIGH TORQUE HIGH TORQUE SELF LOCKING NON SELF LOCKING Duty Factor (s) LOAD TYPE Constant Intermittent Alternating Electric Motor Combustion Engine

9 ENGINEERING DATA TECHNICAL SPECIFICATION Pt hub =,D.H 2. Pt shaft =,d.h 2. Pt = Pt.µ. d/2 = 2..s Pt shaft = Pt hub µ = coefficient of friction (0.13) for lubricated locking set (dry 0.15) s = Duty Factor Tv Tm Pt Pressure of locking set on hub Pressure of locking set on shaft Axial force transmissible Screw tightening torque Axial force exerted Transmissible torque of locking set Radial force (pressure) Screws UNI 5931 DIN Pitch Tightening torque Tv with class 12.9 NM (UNI ) M M M M M M M M M M M Tollerance and degree of roughness of surfaces. Shaft: Tolerance h8 roughness Rz<=16 µm Hub: Tolerance H8 roughness Rz<=16 µm 230 sales@dunlopbtl.com

10 TAPER BUSH LOCKING DEVICE TAPER BUSH LOCKING DEVICE Description per Bush Locking devices are precision made to provide a wide, versatile range of key less shaft/hub fixing assemblies. Their design is such they can be fitted to any mating component that has a parallel bore. They offer simple installation, resistance to alternating torques, increased shaft strength, zero backlash, actual and angular adjustment therefore creating high torque transmission capacity. DLK132 SECTION rt No. d D H H1 H2 H3 Tv DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M10x M10x DLK M10x M10x DLK M10x M10x DLK M10x M10x DLK M10x M10x DLK M10x M10x

11 DLK132 SECTION continued rt No. d D H H1 H2 H3 Tv DLK132X M12x M12x DLK132X M12x M12x DLK132X M12x M12x DLK132X M12x M12x DLK132X M14x M14x DLK132X M14x M14x DLK133 SECTION rt No. d D D1 H H1 H2 H3 Tv DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M6x M6x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M10x M10x DLK M10x M10x DLK M10x M10x DLK M10x M10x DLK M10x M10x DLK M10x M10x sales@dunlopbtl.com

12 DLK133 SECTION continued rt No. d D D1 H H1 H2 H3 Tv DLK133X M12x M12x DLK133X M12x M12x DLK133X M12x M12x DLK133X M12x M12x DLK133X M14x M14x DLK133X M14x M14x DLK134 SECTION rt No. d D D1 H H1 H2 H3 Tv DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8x M8x DLK M8X M8X

13 DLK134 SECTION continued rt No. d D D1 H H1 H2 H3 Tv DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK110 SECTION rt No. d D D1 H H1 H2 H3 Tv DLK M4X M4X DLK M4X M4X DLK M4X M4X DLK M4X M4X DLK M4X M4X DLK M4X M4X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M8X M8X sales@dunlopbtl.com

14 DLK110 SECTION continued rt No. d D D1 H H1 H2 H3 Tv DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK130 SECTION rt No. d D H H1 H2 H3 Tv DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M8X M8X DLK M8X M8X

15 DLK130 SECTION continued rt No. d D H H1 H2 H3 Tv DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK131 SECTION rt No. d D D1 H H1 H2 H3 Tv DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M8X M8X DLK M8X M8X sales@dunlopbtl.com

16 DLK131 SECTION continued rt No. d D D1 H H1 H2 H3 Tv DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M14X M14X DLK M14X M14X DLK450 SECTION rt No. d D H H1 H2 Tv DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M6X M6X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X DLK M8X M8X

17 DLK450 SECTION continued rt No. d D H H1 H2 Tv DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M10X M10X DLK M12X M12X DLK M12X M12X DLK M12X M12X DLK M14X M14X DLK M14X M14X DLK M14X M14X DLK M14X M14X DLK M16X M16X DLK M16X M16X DLK M16X M16X DLK M16X M16X DLK M16X M16X DLK200 SECTION rt No. d D H H1 H2 Tv DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M6X M DLK M8X M DLK M8X M sales@dunlopbtl.com

18 DLK200 SECTION continued rt No. d D H H1 H2 Tv DLK M8X M DLK M8X M DLK M8X M DLK M8X M DLK M8X M DLK M10X M DLK M10X M DLK M10X M DLK M10X M DLK M10X M DLK M10X M DLK M12X M DLK M12X M DLK M12X M DLK M12X M DLK M12X M DLK M12X M DLK M12X M DLK M14X M DLK M14X M DLK M14X M DLK M14X M DLK300 SECTION rt No. Dimensions Performances Surface Pressure d D H H1 Tm DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK

19 DLK300 SECTION continued rt No. Dimensions Performances Surface Pressure d D H H1 Tm DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK DLK603 SECTION Dimensions Tightening Performances Surface Pressure rt No. DLK DLK d D D1 H H1 H2 Tv screwa (Kn) M5X M5X sales@dunlopbtl.com

20 DLK603 SECTION Dimensions Tightening Performances Surface Pressure rt No. DLK DLK DLK DLK DLK DLK DLK DLK603X DLK DLK DLK DLK DLK DLK DLK d D D1 H H1 H2 Tv (Kn) M6X M6X M6X M6X M6X M6X M8X M8X M8X M8X M10X M10X M12X M12X M16X

21 We are proud to be a European manufacturer; it is a privilege to supply our products to some of the world s most prestigious original equipment manufacturers in the Agricultural, Automotive, Construction, Industrial and Motor Sport sectors. Our distributor network is vital to the continued global growth of the DUNLOP brand and our valued distributor partners form the perfect link between manufacturer and end user. Agriculture Our commitment to our staff, our customers and the environment is of paramount importance to our company, we will continue to develop our organisational skills to further enhance our company s potential, to engage in sustainable practices and anticipate the needs and expectations of our customers. Automotive We love our products. Construction Ray Mifsud, Managing Director. Industrial #WeLoveOurProducts Motor Sport

22 TRANSMISSIONS DUNLOP BTL Ltd, MPT House, Brunswick Road, Cobbs Wood Industrial Estate, Ashford, Kent TN23 1EL, UK T: +44 (0) = F: +44 (0) = E: sales@dunlopbtl.com = W: DUNLOP and the Flying D device are used under licence by DUNLOP BTL Ltd.