Modular Positioning System
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1 Modular Positioning System Catalogue 2018 Available from stock!
2 2 TopPos Positioning System The TopPos Concept Novel positioning system for workpiece contact points. Accurate and repeatable without dedicated, machined contours. 100% catalogue items for fast fixture building and adaptation. Conventional part contact point: Previous method with modular elements in grid: Positioning a column or console in a rough grid of i.e. 40mm. The required intermediate positions are achieved within the profile cross section (2x/3x grid) and by using an individual contour block (possibly with an angled surface). Each contour block has to be designed, dimensioned, generated, cut, programmed, machined, labeled and be identifiable for the future! The chain of connected elements beginning from the frame involves play and a mounting of tolerances resulting in loss and deviation and in spite of highly accurate manufacturing almost always causes a final adjustment process during assembly using shimblock with shims. Clamp Contact Dedicated contour block Adjustment element Implementation time Profile Footplate Standard catalogue item: available short term, standard components, reusable Dedicated components: Design and manufacturing time required, not reusable. Geometry changes require new machining with all corresponding process steps.
3 TopPos Positioning System 3 TopPos part contact point: Content New design with TopPos elements: Replaces up to 90% of individual contour blocks with a few standard elements - Positioning in grid of 1mm or 0,5 respectively = max. 0,5mm/0,25 deviation (optional 0,5mm grid possible) - Precise alignment with 0,05mm shims, +/- 2mm range - Linear components have 10mm, rotary components have 10 steps - Actual grid achieved by a combination using differential steps (plus or minus 1) - Profile lengths in steps of 40,10 or 1mm - Profile size 80x80 (50x50 in preparation) - Manufacturing process: Cut/mill length and cut thread, for higher accuracy fitted bores D8F7 plus fitted screws - Can be used in combination with Alufix Classic/ECO - Also for column type fixtures with footplates or slot base plates respectively - Repeatable, reuseable Shortened process All parts 100% reusable 100% common parts Clamp TopPos...2 The TopPos System Examples...4 Applications Grid Footplates...8 Linear adjustment Profiles...8 Length from 40 to 3000mm Cross plates...9 Linear adjustment Swivel turn units...11 Base, Face adapter, Inserts Face adapters...14 Various types Shim blocks/combined contacts17 For ratchet grips Support blocks...20 For Meisterbock screw / Main point Implementation time Contact point Rotary adjustment Profile Linear adjustment Footplate Height adjustment...22 Via thread or set strips Clamp units...24 With ratchet grip Struts, angle brackets...26 For TopPos profiles Quick change coupling...27 For TopPos Adaptations Acessories...28 Set strips, nuts, screws
4 4 TopPos Positioning System TopPos Applications Columns with one adapter each on foot plate One main column with several adapters mounted on footplate
5 TopPos Positioning System 5 Fixture for fender in frame style TopPos fixture design using AF Expert Software (free of charge for Witte customers)
6 6 TopPos Positioning System TopPos grid setting Set strip (# ) connected with profile Threaded pin (#17924-S1) direction of adjustment 5x1mm Movement of top set strip (in red # ) from one position to the next (arrow) corresponds to 1mm step Cross plate with grid Set strip connected with cross plate Set strip (# ) connected with profile direction of adjustment Frame type Column type
7 TopPos Positioning System 7 Set up directly on Alufix
8 8 TopPos Positioning System Serration acc. to profiles page 8 Footplate D Profiles Lengths from 40 to 3000mm, the last four digits of item number correspond to profile lengths in mm Iv 40 Iv 68 7g/mm Cross section 80x80 - Steps in length: mm in mm steps >1000mm in 40mm steps - Serrated slots, advantage: Rigid profile due to low slot depth - 4 core holes for M8 spaced at 40mm - 4 outer core holes for M6/M8 for face end connection - Material Alu-F28 - Only approx 20% of conventional profile tolerance due to precision extrusion Serration similar M16 x 1,5
9 TopPos Positioning System 9 Cross plate use with TopPos footplate and TopPos profile D Adapter cross plate ALUFIX use with ALUFIX 40 bar and TopPos profile D E F G H I T , , Serration acc. to profiles page 8 Extension for adapter cross plate Serration acc. to profiles page 8
10 10 TopPos Positioning System Base for Swivel turn insert D for rotating insert Rotating insert for Swivel turn unit D E Face adapter for Swivel tops D E F G
11 TopPos Positioning System 11 Swivel top with shim angle for Swivel turn unit D E F , Swivel top with offset shim angle for Swivel turn unit D E F Rotating insert with shim angle D
12 12 TopPos Positioning System Swivel top for shim block horizontal D E Type , left , right 38 Swivel top for combined contact D , Swivel top with stud M24 D E F ,5 17,
13 TopPos Positioning System 13 Swivel top for Rotary shim block D E ,5 17, Rotary shim block for Swivel top D Swivel top for Meisterbock screw D E F G
14 14 TopPos Positioning System Face adapter with shim angle centric D E Face adapter with shim angle excentric D E Face adapter with shim angle offset D E F G H
15 TopPos Positioning System 15 Face adapter for centering pin Offset plate for ALUFIX 40 D Face adapter for hook clamps D
16 16 TopPos Positioning System Face adapter for ALUFIX Face adapter for ALUFIX 25 D Face adapter for combined contact D
17 TopPos Positioning System 17 Shim block for Meisterbock screw M16 x 1,5 66 Shim block with V D , Shim block D 10, centric Shim block 10 x 10, excentric Shim block 10 X 10, centric Shim block 10 X 20, centric
18 18 TopPos Positioning System Shim block 10 x 20, excentric Shim block for retractable pin Nr. A B C Shim block 20 x 20 Nr. A B Shim block with ALUFIX 25 hole D M6 12,5 66 Combined contact with ALUFIX 25 hole M ALUFIX 25 70
19 TopPos Positioning System 19 Combined contact 20 x Combined contact 10 x 10 centric Combined contact 10 x 20 excentric Combined contact D10 centric Combined contact with M8 thread M M8 x 1 82 Combined contact for Meisterbock screw M M16x1,5 65
20 20 TopPos Positioning System Support block for main point , Support block for Meisterbock screw D E ,5 40, Set up variations
21 TopPos Positioning System 21 Clamp unit with ratchet grip Variations for contact points Shim blocks for ratchet grip (shimmable in X,Y and Z) Swivel tops Face adapters for TopPos profile Swivel turn unit Swivel top Crosspiece double Rotating insert Base Spacer plate TopPos profile
22 22 TopPos Positioning System Face adapter height adjustable, lift 15mm D A/2 Lift element lift 40mm, with connection elements M5 - comprising of top end # , 8 slot nuts # set strips # xA
23 TopPos Positioning System 23 Spacer for TopPos Connecting plate TopPos 40 D
24 24 TopPos Positioning System Clamp unit ratchet grip with rubber tip, for Shim block or Combined contact D Application: Clamp units for use with Shim block or Combined contact Combined contacts suitable for Face adapter and Swivel top Support ball For Shim block and Combined contact D E Material M6 12,5 10 Steel 24
25 TopPos Positioning System 25 Clamp unit ratchet grip with fork clamp, for Shim block or Combined contact D Shim blocks suitable all TopPos elements with shim angle Meisterbock screw with pin, lift +/-3mm For Shim block Combined contact D E
26 26 TopPos Positioning System Strut Nr. A B ,5 330 Angle bracket small D ,4 310 Angle bracket large D ,84 510
27 TopPos Positioning System 27 Quick change coupling Top Nr. A B C Quick change coupling Base Nr. A B C Quick change coupling Hinge ,
28 28 TopPos Positioning System Set strip 70 mm, spacing =10mm D E F ,4 2 Set strip 80 mm, spacing =9mm D E ,5 M5 6 Set strip for grid type build, spacing =10mm Set strip for ALUFIX 40 for mounting on ALUFIX grid, spacing =10mm D E ,4 10
29 TopPos Positioning System 29 Crosspiece double for Swivel turn unit D ,8 6,7 14 Spacer plate for TopPos profiles D , , , , Cross clamp for connecting TopPos profiles , Serration acc. to profiles page 8
30 30 TopPos Positioning System Slot nut single Serration acc. to profiles page ,2 M 8 4 Serration acc. to profiles page 8 Slot nut double D ,2 40 M 8 18 Serration acc. to profiles page 8 Slot nut rhomboid ,2 M 8 4
31 TopPos Positioning System 31 Lock nut Nr. A B C ,8 42 Serration acc. to profiles page 8 Adjusting slot nut D ,2 M 8 4 Serration acc. to profiles page 8 Face centre D E F ,5 8 6,4 6 6
32 32 TopPos Positioning System Adapter plate for reference ball Nr. A B Alufix 25 Clamp disk for Shim blocks Centering sleeve for Alufix 40 D ,6 6 Cover plate 80 x 80, plastic, with connection elements ,8 18
33 TopPos Positioning System 33 Spacer base for TopPos Shim block D Spacer side for TopPos Shim block D Spacer base with fixed thickness, for TopPos Shimblock , ,1 1, ,2 2, ,3 3, ,4 4, ,5 5, ,7 7, ,8 8, , ,5 16, ,0 22 Spacer side with fixed thickness, for TopPos Shimblock , ,1 1, ,2 2, ,3 3, ,4 4, ,5 5, ,7 7, ,8 8, , ,5 16,5
34 34 TopPos Positioning System Socket head screw DIN 912 Nr. A B S1 30 M S1 10 M S1 16 M S1 20 M6 4 Socket head screw DIN 7984 Nr. A B S1 12 M S1 20 M S1 25 M8 10 Fitting screw similar DIN M8 8 h M8 8 h7 10 Countersunk screw DIN 7991 Nr. A B S1 16 M S1 20 M8 3 Hex screw DIN 933 Nr. A B S1 16 M4 2
35 TopPos Positioning System 35 Washer DIN 125 Nr. A B S1 8, Spacer pin for shim block / clamp disk Nr. A B M4 6 Threaded pin DIN 913 flat, for slot nuts Nr. A B S1 8 M8 1 Threaded pin DIN 914, for rotating inserts Nr. A B S1 5 M5 1 Threaded pin DIN 915, for positioning in grid strips D S1 8 M 5 3,5 2,75 1
36 36 TopPos Positioning System Germany Witte Barskamp KG Horndorfer Weg D Bleckede, Germany Tel.: +49(0)5854/89-0 Fax: +49 (0)5854/ Asia Witte Far East Pte. Ltd. 20 Boon Lay Way, # Singapore , Singapore Tel.: Fax: info@witteasia.com USA & Canada Witte LP 2220 Northmont Pkwy, Suite 250 Duluth, Georgia 30096, USA Phone: +1 (770) Fax: +1 (770) info@witteamerica.com Mexico Horst Witte de Mexico S.A. de C.V., c/o Linco Paseo Opera 4 Int Lomas de Angelopolis San Andres Cholula, Puebla 72830, Mexico Phone: alufix@linco.com.mx Catalogue TopPos E #100071
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