PLUG Connection System

Transcription

1 PLUG Connection System

2 PLUG the Connection System PFISTERER PLUG connection systems enable safe transmission of high electrical power from the smallest possible size of unit. A simple and foolproof assembly or disassembly is assured through an encoded integrated modular system. The integration in IP 67/IP 68 allows for continuous use in the toughest conditions. Common areas of application are: Industry Motors Pumps Vacuum furnaces Emergency power supplies Construction site cabling Converters Railway technology Vehicle transformers Vehicle motors Converters Heating and air-conditioning systems On-board power supply Carriage transition points Wind power Tower segment cabling Generator connections Converters Power supply to mediumvoltage-transformers Ship building Propulsion drives Cabling for modular ship-building methods On-board power supply Battery systems

3 Highly efficient and costly manufacturing plants from all industry sectors where availability and reliability are essential. As are rapid repairs when errors occur or maintenance is necessary. The swift and straightforward replacement of drive components (motors, power converters etc.) can reduce the time lost to equipment failure or downtime to a minimum. For all kind of industry applications PLUG enables the modular design of large machines with defined interfaces between its power modules. Benefits Faster and more cost effective replacement of motors, transformers and equipment Low weight and compact geometry Protection class IP 67/IP 68 acc. to DIN EN Resistant to oil, petroleum, grease and solvents Simple and cost effective pre-packaging or on site assembly Socket and connector available encoded differently to prevent connection errors Various connector sizes to cover a wide application field Large cable cross section

4 Contents 4

5 Contents PLUG Size P0 Page 6 7 I PLUG Size P1 Page 8 9 II PLUG Size P2/P3 Page III PLUG connector determination sheet Page 19 IV PLUG Assembly Tools Page V 5

6 PLUG Size P0 I PLUG Size P0 Multi Poles Size P0 Max. operating voltage (kv) signal 0.25 AC / 0.4 DC power 0.63 AC / 0.8 DC Nominal current (A) signal 9 power 30 Protection degree IP 67 (DIN EN 60529) Operation temperature ( C) Flame-resistant UL 94 V-0 (halogen-free) P0 Straight Connector 5 + PE / 3 + PE + 4 Cable termination: crimped Order number Size Cable cross section flex Cable diameter Number of pins (mm 2 ) Ø (mm) (g) P0 power + PE power + PE 40 Weight P0 power + PE signal power + PE + 4 signal P0 power + PE power + PE P0 power + PE signal power + PE + 4 signal 40 P0 Panel Socket 5 + PE / 3 + PE + 4 Cable termination: crimped Order number Size Cable cross section flex (mm 2 ) Number of pins Weight (g) P0 power + PE power + PE P0 power + PE signal power + PE + 4 signal

7 PLUG Size P0 Dimensions I 7

8 PLUG Size P1 PLUG Size P1 Size P1 Max. operating voltage (kv) 1 AC; 1.25 DC Nominal current (A) 400 II Cable Type Cu flex High short circuit strength (ka / 1 sec) 8 ka / 1 sec Protection degree IP 67 (DIN EN 60529) Operation temperature ( C) Vibration stress DIN IEC Shock loading DIN IEC Flame-resistant UL 94 V-0 (halogen-free) P1SC Straight Connector Cable termination: compressed Article No. on specification of wiring and encoding. * Original 9-digit Article No. The last 2 digits define the variant. Order number Size Designation Cable cross section flex Cable diameter Coding (mm 2 ) Ø (mm) (g) Weight * P1 P1SC 35/ L1/L2/L3/PE 70 P1EC Elbow Connector Cable termination: compressed Article No. on specification of wiring and encoding. * Original 9-digit Article No. The last 2 digits define the variant. Order number Size Designation Cable cross section flex Cable diameter Coding (mm 2 ) Ø (mm) (g) Weight * P1 P1EC 25/35/ L1/L2/L3/PE 160 P1PS Panel Socket Cable termination: screwed Article No. on specification of wiring and encoding. * Original 9-digit Article No. The last 2 digits define the variant. Order number Size Designation Connecting part Coding Weight (g) * P1 P1PS M6 L1/L2/L3/PE * P1 P1PS M8 L1/L2/L3/PE

9 PLUG Size 1 Dimensions II 9

10 PLUG Size P2/P3 PLUG Size P2/P3 Elbow Plug Flexible and compact cable connector for all types of angled outputs, e.g. for motors, transformers, converters, emergency power supplies and for air conditioning systems. Size P2 P3 Max. operating voltage (kv) Nominal current (A) Cable Type Cu flex / RM Cu flex / RM High short circuit strength (ka / 1 sec) 5.6 ka / 2 sec 16.7 ka / 2 sec Protection degree IP 68 (DIN EN 60529) IP 68 (DIN EN 60529) Operation temperature ( C) Vibration stress DIN IEC DIN IEC Shock loading DIN IEC DIN IEC III Flame-resistant UL 94 V-0 (halogen-free) UL 94 V-0 (halogen-free) P2EC1/P3EC1 Elbow Connector Cable termination: crimped Article No. dependent on cable specification and coding. * Original 9-digit Article No. The last 3 digits define the variant. ** New Article No. plus Var. No. created with the product configurator since Example: Article No or plus Var. No. xxxx Order number Product configurator Size Designation Cable cross section flex Cable diameter Coding Weight (mm 2 ) Ø (mm) (g) * Var.-No. xxxx ** P2 P2EC1 25/35/50/70/ AF01 - AF * Var.-No. xxxx ** P3 P3EC1 70/95/120/150/185/ AF01 - AF Please Note: Variants for screened conductor on request. Further versions for contacting aluminium conductor on request. 10

11 PLUG Size P2/P3 Dimensions III 11

12 PLUG Size P2/P3 PLUG Size P2/P3 Elbow Connector, 2 cables Twin connector for angled power outputs with high power requirements or for serial connections of consumer loads (power bus). Size P2 P3 Max. operating voltage (kv) Nominal current (A) Cable Type Cu flex / RM Cu flex / RM High short circuit strength (ka / 1 sec) 5.6 ka / 2 sec 16.7 ka / 2 sec Protection degree IP 68 (DIN EN 60529) IP 68 (DIN EN 60529) Operation temperature ( C) Vibration stress DIN IEC DIN IEC Shock loading DIN IEC DIN IEC III Flame-resistant UL 94 V-0 (halogen-free) UL 94 V-0 (halogen-free) P2EC2/P3EC2 Elbow Connector, 2 cables Cable termination: screwed Article No. dependent on cable specification and coding. * Original 9-digit article No. The last 3 digits define the variant. ** New Article No. plus Var. No. created with the product configurator since Example: Article No or plus Var. No. xxxx Order number Product configurator Size Designation Cable cross section flex Cable diameter Coding Weight (mm 2 ) Ø (mm) (g) * Var.-No. xxxx ** P2 P2EC2 25/35/50/70/ AF01 - AF * Var.-No. xxxx ** P3 P3EC2 70/95/120/150/185/ AF01 - AF Please Note: Variants for screened conductor on request. Further versions for contacting aluminium conductor on request. 12

13 PLUG Size P2/P3 Dimensions III 13

14 PLUG Size P2/P3 PLUG Size P3 Straight Connector / Coupling Socket Size P3 Max. operating voltage (kv) 6.6 Nominal current (A) 800 Cable Type Cu flex / RM High short circuit strength (ka / 1 sec) 16.7 ka / 2 sec Protection degree IP 68 (DIN EN 60529) Operation temperature ( C) Vibration stress DIN IEC Shock loading DIN IEC Flame-resistant UL 94 V-0 (halogen-free) III P3SC Straight Connector Straight cable connector to create straight connections and extensions. Cable termination: crimped Article No. dependent on cable specification and coding. * Original 9-digit Article No. The last 3 digits define the variant. ** New Article No. plus Var. No. created with the product configurator since Example: Article No plus Var. No. xxxx or plus Var. No. xxxx Order number Product configurator Size Cable cross section flex Cable diameter Coding Weight (mm 2 ) Ø (mm) (g) * Var.-No. xxxx ** P3 70/95/120/150/185/ AF01 - AF P3CS Coupling Socket Coupling to create straight connections and extensions. The coupling is completely encapsulated in insulating material. Cable termination: crimped Article No. dependent on cable specification and coding. * Original 9-digit Article No. The last 3 digits define the variant. Order number Size Designation Cable cross section flex Cable diameter Coding Weight (mm 2 ) Ø (mm) (g) * P3 P3CS 95/120/150/185/ AF01 - AF Please note: Earthing set for screened conductor on request. Further versions for contacting aluminium conductor on request. 14

15 PLUG Size P2/P3 Dimensions III 15

16 PLUG Size P2/P3 PLUG Size P2/P3 Panel Socket Installation socket for all fields of application. For outdoor use in combination with protections against contact or in oil, e.g. in oil-cooled motors or transformers. Size P2 P3 Max. operating voltage (kv) Nominal current (A) High short circuit strength (ka / 1 sec) 5.6 ka / 2 sec 16.7 ka / 2 sec Protection degree IP 68 (DIN EN 60529) IP 68 (DIN EN 60529) Operation temperature ( C) Vibration stress DIN IEC DIN IEC Shock loading DIN IEC DIN IEC Flame-resistant UL 94 V-0 (halogen-free) UL 94 V-0 (halogen-free) III P2PS/P3PS Panel Socket Article No. dependent on coding. * Original 9-digit Article No. The last 3 digits define the variant. Order number Size Designation Connecting part Coding Weight (g) * P2 P2PS M12 x 25 AF01 - AF * P3 P3PS M20 x 37 AF01 - AF

17 PLUG Size P2/P3 Dimensions III 17

18 PLUG Size P2/P3 Voltage-proof Covers for PLUG Size P2/P3 Size P2 P3 Max. operating voltage (kv) Protection degree IP 68 (DIN EN 60529) IP 68 (DIN EN 60529) Operation temperature ( C) Vibration stress DIN IEC DIN IEC Shock loading DIN IEC DIN IEC Flame-resistant UL 94 V-0 (halogen-free) UL 94 V-0 (halogen-free) P2/P3 Voltage-proof Socket Cover for PLUG panel socket and coupler III Order number Size P P3 P2/P3 Voltage-proof Connector Cover for PLUG right-angle connectors and straight connectors Order number Size P P3 18

19 PLUG connector determination sheet PLUG Cable and Application data Company: Telephone: Name: Date: Signature: Cable manufacturer: Cable type: Size: P1 P2 P3 Application: straight tilted circular stranded circular Voltages: nominal voltage U N (conductor-conductor) kv max. operating voltage U M (2xU 0 ) kv Current: nominal current I N A maximum current I M A max. duration of I M s 1 Conductor: cross section mm² diameter mm Cu Al wire type: stranded circular RM flexible super flexible 2 Insulation: diameter over insulation mm 3 Screened: yes no 4 Outer jacket: diameter over jacket mm Encoding: L1 L2 L3 PE IV AF01 AF02 AF03 AF04 AF05 AF06 AF07 AF08 AF09 AF10 AF11 AF

20 PLUG Assembly Tools Storage Battery Cable Cutting Tool REC-SH 50 Efficient, handy, one-hand operation, no physical stress, for all Cu and Al cables up to 50 mm diameter. Included in delivery: Cordless cable cutting tool Battery Battery charger Carrying case Order number Cuts per battery charge Cutting force Cable diameter max. Weight (kn) max. Ø (mm) (kg) approx Open Hand-operated Compression Tool The open handheld crimping pliers are equipped with a crimping head that can be rotated through 360. The telescopic handle is released and tightened by simply turning for infinitely variable length adjustment. Order number Total length Nominal compression force Cross sections of Cu Hexagonal dies max. width Weight (mm) (kn) (mm) (kg) V Hexagonal Compression Dies For copper and steel crimp connections. Suitable for mechanical handheld crimping plier O6. Order number Tool code no. Compression width Conductor cross section PLUG P1 Conductor cross section PLUG P2 Conductor cross section PLUG P3 Width (mm) (mm 2 ) (mm 2 ) (mm 2 ) (mm) / / 50 / / /

21 PLUG Assembly Tools Hydraulic Handheld Crimping Pliers EPC 410 The hydraulic handheld crimping pliers are equipped with a head for C-inserts. The tool is extremely lightweight and thanks to its slim design and short lever travel range it is suitable for use in hard to reach places. Scope of delivery: Hydraulic handheld crimping pliers Carrying case Order number Nominal compression force Total length Cross sections of Cu Weight (kn) (mm) (kg) Cordless crimping tools APE The handy cordless crimping tools from PFISTERER make it very fast and easy to produce reliable crimp connections. Rapid feed ensures that no time is wasted for the idle stroke, pressure limitation provides for optimum crimping force, and the automatic return stroke makes the tool immediately ready for the next crimping job. The tool s sophisticated electronics not only checks crimping continuously but also stores the number of crimping operations, monitors the battery and even reminds you when it is time for maintenance, which is very easy thanks to the built-in USB service interface. Latest-type lithium-ion batteries reduce the tool s weight and enable a large number of crimping operations. Benefits: Fast feed thanks to 2-stage hydraulic system Handy tool dimensions 360 rotating dies LED control display Diagnosis option via analysis software and USB connecting cable Scope of delivery: Cordless crimping tool Compression die for C-inserts Lithium-ion battery Charger USB 2.0 connecting cable with A-plug and 5-pole mini B-plug Sheet steel case V No. Description Crimping force Cross sections of Cu (kn) Weight approx. (kg) APE6-CPF APE13-CPF

22 PLUG Assembly Tools C-Inserts Hexagonal Compression Dies for copper and steel crimp connections. Suitable for hydraulic handheld crimping pliers EPC 410, hydraulic cordless crimping tools APE6-CPF and APE13-CPF. Order number Tool code no. Compression width Conductor cross section PLUG P1 Conductor cross section PLUG P2 (mm) (mm 2 ) (mm 2 ) (mm 2 ) / / 50 / / Conductor cross section PLUG P / C-Inserts Round-forming Die Suitable for hydraulic handheld crimping pliers EPC 410, hydraulic cordless crimping tools APE6-CPF and APE13-CPF. For PLUG P3EC2 elbow connector, 2-core, for sealing conductor ferrules with conductor, only required for 240 mm 2 cable. V Order number Conductor cross section stranded sector-shaped Conductor cross section solid sector-shaped (mm 2 ) (mm 2 ) (mm) Round-forming diameter Electro-hydraulic High-pressure Pump AP5 The new battery-powered high-pressure pump AP5 makes it more easy to produce reliable crimp connections. The unit features a high-power rechargeable battery which enables its use in any location and guarantees a large number of crimping operations. It is also equipped with a remote control on the hydraulic hose which actuates the crimping operation directly on the compression head and can interrupt the crimping operation at any time, if required. When maximum pressure is reached, the compression head retracts automatically, and an LED indicates successful completion of the crimping operation. The coupling bush features non-drip coupling and decoupling. The high-pressure pump AP5 is extremely sturdy, is designed for a long service life in harsh work environments and is suitable for all PFISTERER compression heads. Scope of delivery: Battery-powered high-pressure pump High-pressure hose set with handle, length 3 m. Other lengths on request Lithium ion battery 36 V / 2.6 Ah Battery charger Makita DC36RA Suitable tools: All PFISTERER cutting and compression heads designed for a crimping pressure of 850 bar, e.g. No. Operating pressure Hose length Line voltage Weight (bar) (mm) (V AC) (kg)

23 PLUG Assembly Tools Hydraulic Tool Heads 850 bar Hydraulic tool heads 850 bar with oil-tight coupling plug for electro-hydraulic highpressure pumps AP5. Order number Type Operating pressure Power stroke Nominal compression force Compressible cross section Cu Weight (bar) (mm) (kn) (mm 2 ) (kg) BIII Hexagonal Compression Dies For electro-hydraulic high-pressure pump AP5 for crimp connections of Cu, Al and Al/St. For crimping PLUG contacts. Order number Tool code no. Compression width Conductor cross section PLUG P1 Conductor cross section PLUG P2 (mm) (mm 2 ) (mm 2 ) (mm 2 ) / / 50 / / Conductor cross section PLUG P / Round Compression Dies necessary for P3EC2 2-cables to solidify the conductor sleeves with 240 mm 2 flex cable. V Order number Compression width Round compression diameter (mm) (mm)

24 PFISTERER worldwide PFISTERER S.A. Av. Velez Sarsfield 464 C1282AFR Buenos Aires Argentina Phone PFISTERER Ges.m.b.H. Augasse Wien Austria Phone info@pfisterer.at PFISTERER Power Connection Systems (Beijing) Co., Ltd. Unit 518, Landmark Tower 2 8 North Dongsanhuan Road Chaoyang District Beijing China Phone info@pfisterer.cn PFISTERER Representative Office Budova Mediahall Bidlaky Brno Czech Republic Phone dialog@pfisterer.cz PFISTERER SAS 35 avenue d Italie BP lllzach Cedex France Phone info@pfisterer.fr PFISTERER Kontaktsysteme GmbH Rosenstraße Winterbach Germany Phone info@pfisterer.de PFISTERER Representative Office Bég u Budapest Hungary Phone office@pfisterer.hu PFISTERER s.r.l. Via Sirtori 45 d Passirana di Rho (MI) Italy Phone pfisterer@pfisterer.it PFISTERER Korea Branch Room 1930, Kwanghwamun Officia Building 163 Shinmunro-1ga, Jongno-Gu Seoul Korea Phone info@pfisterer.kr PFISTERER Sp. z o.o. ul. Pogodna Piotrkówek Mały Poland Phone info@pfisterer.pl PFISTERER Representative Office Krasnopresnenskaya nab., 12 Entrance 6, office Moscow Russia Phone info.ru@pfisterer.com PFISTERER (Pty.) Ltd. 9 Willowton Road Pietermaritzburg 3201 South Africa Phone pfisterer@iafrica.com PFISTERER UPRESA S.A.U. Calle Industria Barcelona Spain Phone pfisterer.upresa@pfistererupresa.eu PFISTERER Komponent & System AB Flygfältsgatan Skarpnäck Sweden Phone info.se@pfisterer.com PFISTERER SEFAG AG Werkstrasse Malters, Luzern Switzerland Phone connect@sefag.ch PFISTERER Representative Office P.O. Box , Gate 7, Floor 3 Hamarain Center, Dubai United Arab Emirates Phone info@pfisterer.ae PFISTERER Ltd. Unit 9, Ellesmere Business Park Off Swingbridge Road Grantham NG31 7XT Lincolnshire United Kingdom Phone info.uk@pfisterer.com PFISTERER Representative Office 7625 Wisconsin Avenue, Suite 306 Bethesda, MD, Maryland USA Phone fabrice.jedrej@pfisterer.us /0,2 (EN) 09/ PFISTERER Kontaktsysteme GmbH We Can Assume no Liability for Printing Errors/Subject to Technical Modification