Hydraulic Cutting Tools
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1 Hydraulic Cutting Tools 15
2 HYDRAULIC CUTTING TOOLS New Battery powered CUTTINGTOOLS The new battery operated hydraulic cutting tools are now more ergonomic, faster and more reliable than ever Reliable 3 years warranty Clever Easier work, thanks to the variable approach speed for precise positioning of the cutting tool Always keep your sight Integrated LED for illuminating the working area in poor light conditions Powerful 18V 3Ah Lithium-Ion battery for even more pressings of one battery life Ergonomic Effortless working and ease handling thanks to equilibrate 2-component handle 16
3 HYDRAULIC CUTTING TOOLS - OVERVIEW Heads Hand Operated Battery Operated Cutting max. Application SERIES 25 PS25 HS25 AS25 ø 25 mm Steel ACSR Aluminium Copper PAGE SERIES 40 STILO-S ø 40 mm Aluminium Copper PAGE 21 SERIES 45 PS45 HSI45 AS45 ø 45 mm Steel ACSR Aluminium Copper PAGE SERIES 50 PS50 HSI50 AS50 ø 50 mm Aluminium Copper Light armoured cables PAGE SERIES 65 PS65 AS65 ø 65 mm Aluminium Copper Light armoured cables PAGE SERIES 85 PS85 HSI85 AS85 ø 85 mm Aluminium Copper Light armoured cables PAGE SERIES 95 PS95 AS95 ø 95 mm Aluminium Copper Light armoured cables PAGE SERIES PS120-2 AS120-2 ø 120 mm Aluminium Copper Light armoured cables PAGE SERIES 120 PS120 (SK160) ø 120 mm Aluminium Copper Heavy Armoured cables PAGE 34 Safety Cutting Unit Models SSA SERIES Food Operated SSA85 SSA85-CPT ø 85 mm SSA95 SSA95-CPT ø 95 mm SSA120-2 SSA120-2-CPT ø 120 mm SSA120 SSA120S-CPT ø 120 mm PAGE Battery Operated 17
4 SERIES 25 - MAX. 25 MM CUTTING DIAMETER Main characteristics PS25 - HS25 - AS25 CUTTING DIAMETER max. ø 25 mm CUTTING FORCE 60 kn SUGGESTED APPLICATION Steel, ACSR, Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) SUITABLE TO CUT HEAVY DUTY WIRE ARMOURED CABLES PS25 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) Soft nylon case for PS25 ST01 Cutting head with snap closure and blade guide Quick male connection with automatic lock system and dust cap 206 Tool dimensions: x 206 x 54 mm Tool weight:... 1,9 kg Set cutting tool PS25 PS x 230 x 60 mm ca. 2,2 kg GMPS25 Fixed cutting blade GMPS25 - ca. 200 g 81 Moveable cutting blade SMPS25 - ca. 40 g SMPS25 Hydraulic cutting head Soft case for cutting head HS25 Hand Operated Hydraulic Cutting Tool Cutting head with snap closure and blade guide; rotates 360 Quick feed with double hydraulic cylinder Automatic pressure safety valve Manual return in any position Set HS25 Tool dimensions: x 393 x 54 mm Tool weight:... 2,9 kg Set cutting tool HS25 HS x 190 x 80 mm 4,0 kg 393 GMPS25 Fixed cutting blade GMPS g Moveable cutting blade SMPS25-40 g SMPS25 Test report Manual hydraulic cutting tool Plastic case
5 SERIES 25 - MAX. 25 MM CUTTING DIAMETER AS25 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 359 x 75 mm Tool weight (with battery):... 4,2 kg Set cutting tool AS25 AS x 470 x 115 mm 7,6 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS25-40 g Accessories see page 35 GMPS25 SMPS25 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) Set AS25 CUTTING RANGE TABLE PS25 - HS25 - AS25 Sector of use: Tensile strength N/mm² <Ø 9 mm Ø 10 mm Ø 11 mm Ø 12 mm Ø 13 mm Ø 14 mm Ø 15 mm Ø 16 mm Ø 17 mm Ø 18 mm Ø 19 mm Ø 20 mm Ø 21 mm Ø 22 mm Ø 23 mm Ø 24 mm Ø 25 mm Ø 26 mm Rope and cable <410 Copper Bar <250 Bar <300 Rope and cable <200 Aluminium Bar <160 Bar <340 Aldrey Cable <340 Alu/Steel Rope <1800 Rope (>200 wires) <180 Steel Bar <420 Tondo pieno <600 Rope <
6 HYDRAULIC CUTTING TOOLS Battery operated Hyraulic Cable Cutter All-rounder Suitable for cutting thin and multi-core aluminium and copper cables up to 40 mm in diameter Automatic return At the end of the crimping cycle Manageable Ergonomic Effortless working and easy handling thanks to equilibrate 2-component handle Powerful 18V 1,5 Ah Lithium-Ion battery for even more pressings of one battery life Rotating crimping head 360 for optimal compression in any position Intelligent Multifunction LED to indicate the maintenance intervals ( cycles) 20
7 SERIES 40 - MAX. 40 MM CUTTING DIAMETER Main characteristics STILO-S CUTTING DIAMETER max. ø 40 mm CUTTING FORCE 30 kn SUGGESTED APPLICATION Copper and Aluminium OPERATING PRESSURE 550 bar (55 MPa) STILO-S Battery Operated Hydraulic Cutting Tool DN 40 mm The Stilo S battery powered hydraulic cable cutter is suitable for cutting thin and multi-core aluminium and copper cables up to 40 mm in diameter. Cutting head with 360 endless rotation allows easy operation also in confined spaces Ergonomic 2-Component handle for fatigue-proof one handed working Extreme fast working through a 3 x axial piston pump Automatic return at the end of the cutting cycle Emergency manual return Ergonomic design provides easy operation for both left- and right-handed users Mini USB-port: - Output of Cutting curves and fault messages - Mantainance controle Tool dimensions: x 124 x 81 mm Tool weight (with battery):... 2,8 kg Descrizione codice dimensioni peso Set cutting tool STILO-S STILO-S 450 x 500 x 140 mm 5,1 kg (2x blade + acc.) SET-SMI-S g Accessories see page 35 Test report Battery-operated hydraulic cutting tool Battery 18 V/1,5 Ah Li-Ion (RA12) Battery charger (LG8) USB-cable Software (CD) Rigid plastic case Set STILO-S CUTTING RANGE TABLE STILO-S Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Alluminium Cable <210 21
8 SERIES 45 - MAX. 45 MM CUTTING DIAMETER Main characteristics PS45 - HSI45 - AS45 CUTTING DIAMETER max. ø 45 mm CUTTING FORCE 60 kn SUGGESTED APPLICATION Steel, ACSR, Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) SUITABLE TO CUT HEAVY DUTY WIRE ARMOURED CABLES PS45 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) 305 Soft nylon case for PS45 - ST02 GMPS45 SMPS45 Cutting head with snap closure and blade guide Quick male connection with automatic lock system and dust cap Tool dimensions x 305 x 69 mm Tool weight:... 3,7 kg Cutting head with case PS x 145 x 70 mm 3,0 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g 98 Hydraulic cutting head Soft case for cutting head HSI45 Hand Operated Hydraulic Cutting Tool Set HSI45 Cutting head with snap closure and blade guide, rotates 270 Quick feed with double hydraulic cylinder Single hand use by innerside handle Automatic pressure safety valve Manual return in any position Tool dimensions: x 601 x 69 mm Tool weight:... 5,7 kg 601 GMPS45 SMPS45 Set Cutting tool HSI x 260 x 105 mm 7,4 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g Test report Manual hydraulic cutting tool Plastic case
9 SERIES 45 - MAX. 45 MM CUTTING DIAMETER AS45 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 434 x 75 mm Tool weight (with battery):... 5,4 kg Set cutting tool AS45 AS x 470 x 115 mm 8,8 kg Fixed cutting blade GMPS g GMPS45 SMPS45 Moveable cutting blade SMPS g Accessories see page 35 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) Set AS45 CUTTING RANGE TABLE PS45 - HSI45 - AS45 Sector of use: Tensile strength N/mm² <Ø 28 mm Ø 29 mm Ø 30 mm Ø 31 mm Ø 32 mm Ø 33 mm Ø 34 mm Ø 35 mm Ø 36 mm Ø 37 mm Ø 38 mm Ø 39 mm Ø 40 mm Ø 41 mm Ø 42 mm Ø 43 mm Ø 44 mm Ø 45 mm Ø 46 mm Copper Rope and cable <410 Rope and cable <200 Aluminium Bar <340 Alu/Steel Rope <1800 Sector of use: Tensile strength N/mm² Ø 9 mm Ø 11 mm Ø 12 mm Ø 13 mm Ø 14 mm Ø 15 mm Ø 16 mm Ø 17 mm Ø 18 mm Ø 19 mm Ø 20 mm Ø 21 mm Ø 22 mm Ø 23 mm Ø 24 mm Ø 25 mm Ø 26 mm Ø 27 mm Ø 28 mm Copper Bar <250 Bar <300 Aluminium Bar <160 Aldrey Cable <340 Rope (>200 wires) <180 Steel Bar <420 Bar <600 Rope <
10 SERIES 50 - MAX. 50 MM CUTTING DIAMETER Main characteristics PS50 - HSI50 - AS50 CUTTING DIAMETER max. ø 50 mm CUTTING FORCE 60 kn SUGGESTED APPLICATION Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) PS50 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) 317 Soft nylon case for PS50 - ST02 GMPS50 SMPS50 Cutting head with snap closure and blade guide Quick male connection with automatic lock system and dust cap Tool dimensions x 317 x 55 mm Tool weight:... 2,9 kg Cutting head with case PS x 140 x 70 mm 3,0 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g 110 Hydraulic cutting head Soft case for cutting head HSI50 Hand Operated Hydraulic Cutting Tool Set HSI50 Cutting head with snap closure and blade guide, rotates 270 Quick feed with double hydraulic cylinder Single hand use by innerside handle Automatic pressure safety valve Manual return in any position Tool dimensions: x 612 x 58 mm Tool weight:... 5,1 kg 612 GMPS50 SMPS50 Set Cutting tool HSI x 260 x 105 mm 6,8 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g Test report Manual hydraulic cutting tool Plastic case
11 SERIES 50 - MAX. 50 MM CUTTING DIAMETER AS50 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 445 x 75 mm Tool weight (with battery):... 5,4 kg Set Cutting tool AS50 AS x 470 x 115 mm 8,8 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g Accessories see page 35 GMPS50 SMPS50 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) Set AS50 CUTTING RANGE TABLE PS50 - HSI50 - AS50 Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Aluminium Cable <210 25
12 SERIES 65 - MAX. 65 MM CUTTING DIAMETER Main characteristics PS65 - AS65 CUTTING DIAMETER max. ø 65 mm CUTTING FORCE 44 kn SUGGESTED APPLICATION Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) PS65 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) Open cutting head with guide blade Easy handling through open cutting head Quick male connection with automatic lock system and dust cap Tool dimensions x 372 x 88 mm Tool weight:... 4,7 kg 372 Cutting head with case PS x 330 x 140 mm 6,3 kg Moveable cutting blade SMI g Knife guiding plate MFI65-70 g Hydraulic cutting head Plastic case SMI Spare blade and blade guide MFI65 Set PS65 26
13 SERIES 65 - MAX. 65 MM CUTTING DIAMETER AS65 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 502 x 88 mm Tool weight (with battery):... 7,6 kg Set cutting tool AS65 AS x 470 x 115 mm 11 kg Moveable cutting blade SMI g Knife guiding plate MFI65-70 g Accessories see page 35 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) SMI65 Spare blade and blade guide Set AS65 MFI65 CUTTING RANGE TABLE PS65 - AS65 Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Aluminium Cable <210 27
14 SERIES 85 - MAX. 85 MM CUTTING DIAMETER Main characteristics PS85 - HSI85 - AS85 CUTTING DIAMETER max. ø 85 mm CUTTING FORCE 70 kn SUGGESTED APPLICATION Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) 391 Set PS85 GM85 PS85 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) Cutting head with snap closure and blade guide Quick male connection with automatic lock system and dust cap Tool dimensions: x 391 x 70 mm Tool weight:... 4,5 kg Cutting head with case PS x 370 x 110 mm 5,8 kg Fixed cutting blade GM g Moveable cutting blade SM g 135 SM85 Hydraulic cutting head Plastic case HSI85 Hand Operated Hydraulic Cutting Tool Set HSI85 Cutting head with snap closure and blade guide, rotates 270 Quick feed with double hydraulic cylinder Single hand use by innerside handle Automatic pressure safety valve Manual return in any position Tool dimensions: x 697 x 64 mm Tool weight:... 7,3 kg 697 GMPS85 SMPS85 Set cutting tool HSI x 230 x 75mm 13,1 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g Test report Manual hydraulic cutting tool Steel case
15 SERIES 85 - MAX. 85 MM CUTTING DIAMETER AS85 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 522 x 75 mm Tool weight (with battery):... 7,2 kg Set cutting tool AS85 AS x 470 x 115 mm 10,7 kg Fixed cutting blade GM g Moveable cutting blade SM g Accessories see page 35 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) GM85 SM85 Set AS85 CUTTING RANGE TABLE PS85 - HSI85 - AS85 Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Aluminium Cable <210 29
16 SERIES 95 - MAX. 95 MM CUTTING DIAMETER Main characteristics PS95 - AS95 CUTTING DIAMETER max. ø 95 mm CUTTING FORCE 65 kn SUGGESTED APPLICATION Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) PS95 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) Open cutting head with guide blade Easy handling by open cutting head Quick male connection with automatic lock system and dust cap Tool dimensions: x 472 x 88 mm Tool weight:... 7,5 kg 472 Cutting head with case PS x 400 x 140 mm 10,1 kg Moveable cutting blade SMI g Knife guiding plate MFI95-80 g Hydraulic cutting head Plastic case 200 SMI95 Spare blade and blade guide MFI95 Set PS95 30
17 SERIES 95 - MAX. 95 MM CUTTING DIAMETER AS95 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 603 x 91 mm Tool weight (with battery):... 9,8 kg Set Cutting tool AS95 AS x 480 x 170 mm 13,9 kg Moveable cutting blade SMI g Knife guiding plate MFI95-80 g Accessories see page 35 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) SMI95 Set AS95 Spare blade and blade guide MFI95 CUTTING RANGE TABLE PS95 - AS95 Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Aluminium Cable <210 31
18 SERIES MAX. 120 MM CUTTING DIAMETER Main characteristics PS AS120-2 CUTTING DIAMETER max. ø 120 mm CUTTING FORCE 60 kn SUGGESTED APPLICATION Copper and Aluminium OPERATING PRESSURE 700 bar (70 MPa) PS120-2 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) Open cutting head with guide blade Easy handling by open cutting head Quick male connection with automatic lock system and dust cap Tool dimensions: x 508 x 88 mm Tool weight:... 8,2 kg 508 Cutting head with case PS x 400 x 140 mm 10,7 kg Moveable cutting blade SMI g Knife guiding plate MFI g 239 Hydraulic cutting head Plastic case SMI120-2 Spare blade and blade guide MFI120-2 Set PS
19 SERIES MAX. 120 MM CUTTING DIAMETER AS120-2 Battery Operated Hydraulic Cutting Tool 3 years of warranty or work cycles Cutting head with snap closure; rotates 360 High speed feed with double hydraulic cylinder Pressure release button with single handed operation (on both sides, for left and right handed operators) Fastening ring for shoulder strap Ergonomic grip for weight balance and easy and safe operation Plastic housing, grip and pressure release button, insulating and shock resistant Powerful led for working space illumination Tool dimensions: x 639 x 91 mm Tool weight (with battery):... 10,5 kg Set cutting tool AS120-2 AS x 480 x 170mm 14,6 kg Moveable cutting blade SMI g Knife guiding plate MFI g Accessories see page 35 Test report Battery-operated hydraulic cutting tool Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Rigid plastic case Shoulder strap (TG2) SMI120-2 Set AS120-2 Spare blade and blade guide MFI120-2 CUTTING RANGE TABLE PS AS120-2 Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Aluminium Cable <210 33
20 SERIES MAX. 120 MM CUTTING DIAMETER CUTTING DIAMETER max. ø 120 mm CUTTING FORCE 100 kn (PS120) / 137 kn (PS120-SK160) SUGGESTED APPLICATION Copper, Aluminium, Armoured Cables OPERATING PRESSURE 700 bar (70 MPa) SUITABLE TO CUT HEAVY DUTY STEEL WIRE ARMOURED CABLES 491 Set PS120 PS120 Hydraulic Cutting Head The unit must be operated through max. 700 bar hydraulic pump (Suggested operating pressure 700 bar/70 MPa). (pages 89-96) Blades made of high strength treated steel Quick male connection with automatic lock system and non detachable dust cap Head can be opened for easy cable insertion Tool dimensions: x 491 x 89 mm Tool weight:... 9,6 kg 174 GMPS120 SMPS120 Cutting head with case PS x 400 x 140 mm 14,8 kg Fixed cutting blade GMPS g Moveable cutting blade SMPS g Hydraulic cutting head Metal case 491 Set PS120-SK160 GMPS120-S PS120-SK160 Hydraulic Cutting Head (for wire armoured alluminium and copper cables) The unit is suggested to 700 bar hydraulic pump (max operating pressure 850 bar/85 MPa). (pages 77-84) The blades are made of high strength treated tool steel Head can be opened for easy cutting. Cutting force 135 kn (700 bar) resp. 160 kn (850 bar) Tool dimensions: x 491 x 89 mm Tool weight: kg Cutting head with case PS120-SK x 220 x 90 mm 16 kg 174 SMPS120 Fixed cutting blade GMPS120-S - 2,55 kg Moveable cutting blade SMPS g Hydraulic cutting head Metal case CUTTING RANGE TABLE PS120 - SK160 Sector of use: Tensile strength N/mm² <Ø 30 mm Ø 35 mm Ø 40 mm Ø 45 mm Ø 50 mm Ø 55 mm Ø 60 mm Ø 65 mm Ø 70 mm Ø 75 mm Ø 80 mm Ø 85 mm Ø 90 mm Ø 95 mm Ø 100 mm Ø 105 mm Ø 110 mm Ø 115 mm Ø 120 mm Ø 125 mm Copper Cable <410 Aluminium Cable <210 Armoured Cable <200 34
21 ACCESSORIES Strap Description Order No. Weight Shoulder-Strap (for hydraulic battery operated tools) TG2 90 g NG3 Adapter Description Order No. Weight Adapter 14,4V for mains operation 230V AC/ 115V A NG2 800 g NG2 Adapter 18V for mains operation 230V AC/ 115V A NG3 800 g Storage Batteries Description Order No. Weight Storage Battery 12 V / 2.6 Ah Ni-MH RA4 700 g RA6 RA7 RA9 Storage Battery 12 V / 3.0 Ah Ni-MH RA5 700 g Storage Battery 14,4 V / 2.6 Ah Ni-MH RA6 850 g Storage Battery 14,4 V / 3.0 Ah Ni-MH RA7 850 g Storage Battery 14,4 V / 2.6 Ah Li-Ion RA9 560 g Storage Battery 14,4 V / 3.0 Ah Li-Ion RA g Storage Battery 18 V / 3.0 Ah Li-Ion RA g RA10 RA11 RA12 Storage Battery 18 V / 1.5 Ah Li-Ion RA g Battery Charger LG7 LG8 Description Order No. Weight Fast Battery Charger LG7 540 g Battery Charger LG8 700 g Vehicle battery charger (12 V source) - up to 14,4V LGZ2 580 g LGZ2 Vehicle battery charger (12 V source) - 18V LGZ3 500 g Tension Battery Battery charger 4,8 V 7,2 V 9,6 V 12,0 V 14,4 V 18 V RA 4 RA 5 RA 6 RA 7 RA 9 RA 10 RA 11 RA 12 LG7 - LG8 LGZ2 LGZ3 35
22 SAFETY CUTTING UNIT Electric Arc in a Test Shortcircuit Photo: The photographs below show the development of an electric arc during an experimental short circuit, and show clearly the danger that may threaten operators in the case of work done under tension. Personal injury can be avoided only by using insulated cable cutters. Insulated Cable Shears Description of the insulated cable shears: The insulated cable cutter is a device for safe cable cutting when the cable may be live and the absence of tension cannot be checked with complete safety. Such a check is particularly difficult in metallic screened cables. Therefore, before proceeding with any cutting operations, it is essential to take adequate measures to guarantee the operator s safety. One such measure is the use of an insulated cable cutter. This device conforming to DIN EN (VDE 0682 part 661) is made up essentially of a hydraulic pump and a cutting head to which a high pressure non-metallic hose of length 10.5 m is connected by a steady fitting. Field of application: According to 6.2 of the safety regulations Electric Systems and Materials (BGV A 2, ex VGB 4) and 6.2 of EN standard (VDE 0105 part 100), before carrying out any work on grounding systems for voltages up to 60kV the absence of tension must be guaranteed for the entire duration of the operations. As it is not always possible to make sure there is no tension at the point where we must operate, especially for ground cables, it is essential to avoid the problem by cutting the cable with a special insulated cable cutter and at the same time carrying out a check at the point of interruption, e.g. by checking at the main switchboard. Photo 1: 200 ms Photo 2: 800 ms Equipotential connection Grounding: For insulated cable cutters the DIN EN standard requires grounding the cutter head and establishing an equipotential connection between the pump and the ground. These regulations must however be implemented while respecting directives currently applicable in single countries. According to the BGI 845-ZH1 / 437 directives, for instance, in Germany the cutting head cannot be individually grounded because the networks themselves are already grounded. There must be however an equipotential connection between the pump and the ground. Photo 3: ms Photo 4: ms 36
23 SAFETY CUTTING UNIT Battery operated Safety cutting unit with remote control Highest safety level and easy handling even in rough working conditions. Guaranteed safe Cutting of copper and aluminium cables up to a max. diameter of 120mm and 60kV nominal voltage (Single core cables up to 110kV/60Hz) Light and Robust Throught the inset of restistant materials Compact Fibreglass plastic case - 4,5 kg x 190 x 205 mm Remote control For a ordinary handling Tested for safety Powerful Increased batterypower throught a 18V-Lithium-Ionen battery 3Ah 37
24 SAFETY CUTTING UNIT SSA Safety Cutting Unit with hydraulic pump and accumulator Ideal for safe cutting of copper and aluminium cables up to the maximum allowable diameter for the head being used (see table below) Very light, compact and robust structure of the pump and cutting heads, throught the inset from fibregass plastic and corrosion resistant materials Double piston technology for rapid high pressure feed Remote control Multifunktion LED to maintenance and battery state control Rotary quick coupling with dust cap Protection IP43 Operating pressure: bar (62.5 MPa) Low pressure (< 100 bar) Pump capacity:... 1,5 l / min High pressure (up to 700 bar) Pump capacity:... 0,1 l / min Tank capacity: ml Operating Temerature: C fino a +40 C SSA85-CPT SSA95-CPT SSA120S-CPT SSA120-2-CPT Cutting range Ø 85 mm Ø 95 mm Ø 120 mm Ø 120 mm Cutting force 63 kn 58 kn 90 kn 54 kn Working pressure 625 bar 625 bar 625 bar 625 bar Headtype close open with blade guide close open with blade guide Accumulator voltage 18 V 18 V 18 V 18 V Tool Weight 12,2 kg 14,8 kg 17,2 kg 15,6 kg Dimensions pump 354 x 187 x 204 mm 354 x 187 x 204 mm 354 x 187 x 204 mm 354 x 187 x 204 mm Dimensions head 345 x 135 x 65 mm 426 x 200 x 88 mm 491 x 190 x 80 mm 461 x 239 x 88 mm Set with case 800 x 450 x 360 mm / 22 kg 800 x 450 x 360 mm / 24,6 kg 800 x 450 x 360 mm / 27 kg 800 x 450 x 360 mm / 25,4 kg Set Equipment Pump CP625-SSA Equipotential earthing rod with connection cable Hydraulic cutting head with flexible high pressure hose length 10,5m Remote control with 1,5 m cable Transporting bag for CP625SSA Battery 18 V/3,0 Ah Li-Ion (RA11) Battery charger (LG8) Shoulder strap (TG3) USB-cable Plastic case with integral handle and wheels for easy transport of the entire equipment Set: Grounding SSA120S-CPT Set: Grounding SSA85-CPT Set: Grounding SSA95-CPT, SSA120-2-CPT SSA-ERD1 length 1100 mm 4,6 kg GROUNDING DEVICE: to be ordered separately SSA-ERD3 SSA-ERD3 length 1100 mm 6 kg SSA-ERD4 length 1100 mm 5,8 kg 38
25 SAFETY CUTTING UNIT V SSA95 SSA Safety Cutting Unit Ideal for safe cutting of copper and aluminium cables up to the maximum allowable diameter for the head being used (see table below) Reduced weight due to the use of light alloys and corrosion resistant materials Easy use and high stability due to the ergonomic pedal and the non-slip base Fast feeds by means of a double hydraulic cylinder Pressure control by pressure gauge Manual return in any position Rotary quick coupling with dust cap Operating pressure: bar (62.5MPa) Low pressure Pump capacity:... 18,3 cm³ / Hub High pressure Pump capacity:... 2cm³ / Hub Tank capacity: ml Operating Temerature: C bis +40 C SSA85 SSA95 SSA120 SSA120-2 Cutting range Ø 85 mm Ø 95 mm Ø 120 mm Ø 120 mm Cutting force 63 kn 58 kn 90 kn 54 kn Working pressure 625 bar 625 bar 625 bar 625 bar Headtype close open with blade guide close open with blade guide Tool Weight 15,4 kg 17,4 kg 20,4 kg 18,7 kg Dimensions pump 570 x 230 x 209 mm 570 x 230 x 209 mm 570 x 230 x 209 mm 570 x 230 x 209 mm Dimensions head 345 x 135 x 65 mm 426 x 200 x 88 mm 491 x 190 x 80 mm 461 x 239 x 88 mm Set with case 800 x 450 x 360 / 24 kg 800 x 450 x 360 / 26 kg 800 x 450 x 360 / 29,4 kg 800 x 450 x 360 / 27 kg Set Equipment Foot operated pump - FPI 63-SSA Equipotential earthing rod with connection cable Hydraulic cutting head with flexible high pressure hose length 10,5m Plastic case with integral handle and wheels for easy transport of the entire equipment (metal case available on request) Set SSA Set: Grounding SSA120 Set: Grounding SSA85 Set: Grounding SSA95, SSA120-2 SSA-ERD1 length 1100 mm 4,6 kg SSA-ERD3 length 1100 mm 6 kg SSA-ERD4 length 1100 mm 5,8 kg GROUNDING DEVICE: to be ordered separately SSA-ERD3 Set Equipment SSA-ERD: Earthing rod 1,1m Insulated earthing cable 6m 39
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