dx series MWx3 series

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1 MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing dx series MWx3 series

2 MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing WAT E RJET THE VERSATILITY OF WATERJET Cut Virtually Any Material Aluminum Ceramic Composites Alloys Stone Stainless Steel and Other Highly Reflective Materials Tool Steel Plastic Rubber Foam Food Titanium Expand Your Market Potential with Waterjet By MC Machinery Systems, Inc. Job shops and manufacturers industry wide are discovering new ways to compete and expand their business utilizing the versatility of Waterjet. Waterjet is easy to learn and program and can cut any material up to 6" thick. Waterjet machines are less expensive to buy and maintain than many traditional machine tools. The cool cutting temperature leaves a smooth uniform surface with no heat-affected zone, reducing or eliminating costly secondary finishing operations. Low cutting loads reduce the need for complex fixturing and allow extremely intricate parts to be tightly nested and machined with ease, resulting in reduced material waste and reduced cost. THE PRECISION OF MITSUBISHI A New Level of Sophistication MC Machinery Systems, Inc. the name you trust in EDM and Laser technology is taking the benefits of waterjet machining and adding a new level of accuracy and sophistication. Traditional waterjet cutting is highly flexible but lacks the accuracy needed by high-precision manufacturers. Waterjet By MC Machinery Systems, Inc. incorporates the precision of Mitsubishi controls and servo system, opening the door for exciting new efficiencies and expanded material capabilities sure to enhance your bottom line. Waterjet By MC Machinery Systems, Inc. is the most accurate, productive and reliable machine on the market. THE MITSUBISHI EXPERIENCE At Mitsubishi, industry-leading technology is just the beginning. Our system designers and application engineers have extensive technical knowledge and invaluable industry-specific expertise. From planning, installation and on-site training to ongoing support through our national service network, no other company has the resources to help build your business. Put the Mitsubishi Experience to work for your business today.

3 Waterjet Comes of Age Expand Your Market Potential with Waterjet Technology Although waterjet cutting technology has been around for many years, recent advances have enabled shops in record numbers to take advantage of its power and flexibility. Waterjet can cut materials traditional metal cutting shops can t work with. Reflective metals, stone, glass, ceramic, plastic, rubber and foam virtually any material up to 6 inches thick. Multiple heads can be used to cut more parts at the same time in a different part of the sheet. All this adds up to increased productivity and a wider range of work from a relatively inexpensive machine tool that is easy to learn and operate. Minimal Fixturing and Tooling One of the best things about waterjet technology is its simplicity ultra high-pressure water combined with a garnet abrasive functions as the cutting tool. There s no need to buy an automatic tool changer, full of costly tools and replacement inserts. And because cutting loads are small, waterjet requires minimal fixturing, making setup fast and changeover to other applications easy. No Heat-Affected Zone Waterjet is a cold cutting technology. There is no contact between the waterjet head and the part to be cut, just the high pressure stream of water. This results in parts that come off the machine with clean edges, unaffected by heat distortion or other mechanical stresses, which means a reduction or elimination of secondary finishing operations. The Advantages of Waterjet from MC Machinery Systems, Inc. The Mitsubishi CNC Control is the brains of our machines, and it is what makes our Waterjets so unique. We have taken the expertise gained making Mitsubishi controls for extreme accuracy machining technologies and brought them to Waterjet combining world-class accuracy and performance with a highly versatile and economical technology. Our Mitsubishi Warranty is unique in the industry and shows our confidence in the performance and longevity of our machines. And if you ever do need service, as part of the MC Machinery network, we have the most extensive and responsive service in the industry. Our abrasive removal system makes removing the residual garnet abrasive left in the tank a simple process greatly reducing cleanup and downtime found on competitive machines.

4 MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing M ODELS MWX3 and DX Series The MWX3 Comes equipped with Mitsubishi 700 Series CNC Control Abrasive Removal Option with or without submerged cutting 1 year warranty True CAD/CAM with Metamation Software Rigid Cantilever Design Z Axis touch probe to set Z Height Independent Work Tank Available with 3 different Series KMT pump Accuracy ± Feet Positioning Speed 500 /min Bevel Head Option for Weld Prep The Mitsubishi MWX3 This exciting new product in our waterjet lineup features the quality and accuracy you expect from Mitsubishi. The MWX3 is our first cantilever design machine in our product offering. The features and benefits of this new model include: Simple 3 Axis Cutting - utilizes a cantilever design mounted to a wide solid tubular frame X-axis Rack and Pinion Drive Provides a solid cost effective drive system for the long axis Y axis 32mm Ball Screw Drive - Provides a lighter yet very accurate means of driving the cutting head Auto Grease system Provides lubrication to both linear ways and axes drive systems Pump control Completely incorporated into the CNC cabinet Work Table Design Slats are located by slots, but height is set by a solid indicated flat bar NEW HMI allows for easier use of control graphics, functions, editing Mitsubishi 720 CNC Control With Latest HMI 10 Z Travel Cantilever Design For Easy Loading Access Joy Stick Axis Control Ball Screw Drive System In 4 Axis Full Keyboard Seperate Work Tank with Full 6 x 12 Cutting Area Regulated Slat Table System Heavy Tubular Design with Helical Rack & Pinion Drive

5 DX Series Our DX Series combines the precision and speed to provide the ultimate in 4-axis waterjet cutting. For shops producing more complex parts, the DX offers a unique Intelligent Taper Control System (ITC) with taper compensation for maximum accuracy on thicker parts. The DX is available in 5x10 and 6x12 configurations (Custom sizes also available). The machine comes standard with a KMT 60,000 PSI hydraulic pump and has the option to upgrade to a 90,000 PSI KMT pump. The DX is built to last; the machine frame, ways and drive system are separate from the work tank and are not affected by large or heavy work pieces and thermal distortion from water temperatures. Built on a 20 inch I beam with dual X-axis, double anchored ball screws the DX series is the machine that will continue to perform of the long haul. The DX Series comes equipped with Mitsubishi 700 Series CNC Control Mitsubishi AC Servo System for unmatched speed and precision 2 year warranty 2D Water CAD-CAM software with Metamation Intelligent Taper Control and nesting Accuracy and repeatability to ± 0.002" Durable, easy-to-clean stainless steel construction dx 510 dx Sided Stainless Steel WorkTank with 10mm(.4 ) Thick Steel Bottom 4-Axis I.T.C TM with Self Positioning & Anti-Collision Reinforced X-Axis Bridge Gantry Style Movement Design on LM Guides Double Bellows LM Guide/ Ball Screw Protection Independent Frame/Tank Design Galvanized slat and support frame with level registration

6 MC MACHinERy SySTEMS, inc. A SubSiDiARy of MiTSubiSHi CoRPoRATion EDM LASER WATERJET MiLLing HigH-SPEED VMC PRESS brake AuToMATion ConSuMAbLES PRE-oWnED SERViCE financing intelligent TAPer CONTrOL (itc) (DX only) Taper control is extremely important to the production of high-precision parts with waterjet technology. A number of factors influence the amount of taper in a cut, including cut speed the thickness and hardness of the material being cut. Greatly reducing cut speed is one way to easily reduce or eliminate taper, but it comes at a great cost in productivity. The Waterjet itc system analyzes cuts and provides taper control without the need for reducing speed by inclinating the high-pressure waterjet up to 2 while maintaining stream velocity. The result is a final part that is produced faster and with straighter walls, regardless of the thickness or composition of the material being cut. itc intelligent Taper Control 1 or 2 degree mechanical tilt compensates for the jet getting wider as it exits the focus tube The C-axis rotates a given amount from the database and faces the lag in the direction of the cut. This compensates the lag amount to make the part Straight without slowing down. Intelligent Taper Control standard on the DX softwa r e ANd CONTrOL Metamation, a world wide software supplier and OeM solution for the waterjet laser and press brake industry. Capable of programming ometry or importing DXF, DWG, ge- 2D Iges formats TRUE SHAPE NESTING is standard to allow multiple parts to be in the lay out on the specified sheet with control of rotation and spacing for material utilization. No need for other nesting software. Includes sheet database management Complete with waterjet database 5 different quality of cuts Complete independent control of offset and taper for each quality Complete control of Approach and Escape Length, radius, and location are easily set by the operator Single Part Simple Nest with quick 90 degree rotation to get more parts per sheet

7 Mitsubishi Control and METAMATION CAD-CAM Software Waterjet from MC Machinery Systems is taking waterjet technology to a new level of sophistication. The addition of the 700 Series CNC control has taken a cost-effective, versatile technology and added a level of sophistication and accuracy that makes it a viable option for shops that require extreme accuracy and the ability to produce more complex parts. Competing manufacturers PC-based controls can t touch the sophistication of the Mitsubishi 700 Series CNC controls. Mitsubishi has utilized its vast experience developing the most sophisticated and accurate controls for EDM and laser machines and has implemented new nanotechnology for finer, faster interpolation with greater power. Dedicated nano control for highest precision machining Newest RISC-CPU and high-performance ASIC Improved graphics and superior NC design simplify operations OMR (Optimum Machine Response) control estimates the machine s status based on a model and applies correction to motor control in order to match machine position Network function adaptable for diverse factory environments Full standard keyboard (MWX3) Joystick jogging all 3 axis simultaneously (MWX3) Available on the DX Series Metamation CAD-CAM is the software expressly developed for the processing of materials in 2D. It quickly and simply executes all contours and is compatible with most drawing formats, including: DXF, DWG and IGES. With Metamation, it is possible to use an Automatic Nesting feature to select the types and quantities of stored pieces to be laid on one or more plates, optimizing production and reducing waste. The software also allows the generation of machining time estimates before actual production begins. These show estimated cutting lengths and machining time for the job. The control features technology tables for the operator to easily select material, thickness and their desired finish quality. NC code is automatically generated, ready to be transferred to the CNC by Ethernet, or USB memory stick. The software also allows the generating of an automatic estimation of the work, before the actual production showing cut time and cutting lengths. Available on the MWX3 Series

8 MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing K M T P U M PS s treamline t m S , PSI ultra HIGH PRESSURE PUMP Designed for Custom System Integration S-50 Features C O M PA N Y PROFILE KMT Waterjet is a leading global manufacturer of Ultra High pressure pumps, highly efficent cutting heads, high pressure parts and components for waterjet and high pressure systems for the waterblasting and Poly/Gas/Petroleum Industries. The relationship between KMT and Mitsubishi features two of the most respected companies in the metalworking industry. Both companies are known for quality products and outstanding service. Aside from the 60,000 and 90,000PSI pumps Mitsubishi also relies on KMT for cutting heads, mixing chambers and focus tubes. Other than the control panel, the S-50 includes the same industry leading features of the Streamline SL-V intensifiers. In addition, the S-50 comes standard with booster pump and filter. Faster, Easier Maintenance: The plungers have a quick release. This design simplifies removal and allows instant removal of the plunger. Lower Cost, Longer Life: This pump utilizes a larger ceramic plunger. The longer, slower strokes of the plunger move more water with each stroke, providing more uptime and longer seal life. A longer life seal design provides reliable and improved production volumes and delivers a lower operating cost than on any other type of pump. Faster Cut, Thicker Material: Continuous production of 60,000 psi allows for faster cutting and thicker material processing. Most Intelligently Designed System: End caps, high pressure cylinder and hydraulic cylinder are all threaded together, simplifying access to the seals. In addition, each side of the intensifier can be disassembled independently of the other.

9 streamline TM P r O 90,000 Psi HigH PressUre PUMP i N C r e A s e speed, increase PrOdUCTiViTY! Faster, easier Maintenance Intelligent design simplifies and speeds the access to seals and wear parts. Fast Cutting Continuous production of 90,000 PSI/6.200 bar enables faster cutting over lower pressure systems. essential Features Threaded, stud design utilizes hydraulic tension for ease of maintenance. Downward compatible to 60,000 PSI operational pressure when less waterjet force is needed to complete the project. Sophisticated software includes remote access and ability to network multiple pumps. One intensifier reduces maintenance operating costs. Multiple language controls Dual pressure compensator *Optional 125 HP dual intensifier top end is available (not redundent) 90,000 60,000 KMT Ultra High Pressure 90K Pump Increases Production While Reducing Abrasive Costs

10 MC Machinery systems, inc. A SUBSIDIARY OF MITSUBISHI CORPORATION EDM LASER WATERJET milling HIGH-SPEED VMC press brake Automation consumables pre-owned SERVICE financing SERVICE AND SUPPORT SERVICE AND SUPPORT THE MITSUBISHI EXPERIENCE When you choose a Waterjet by MC Machinery Systems, Inc., you get industry-leading technology for peak cutting performance but that s just the beginning. Long before your purchase, you ll know the difference the Mitsubishi Experience can make. Our field service managers and application engineers have extensive technical expertise and industry-specific knowledge, combined with MC Machinery s wide array of machine tools and modular automation options. This potent combination gives us the flexibility to deliver a custom system designed to make your business its most efficient and competitive. From installation and on-site training, to support and service to keep you running at peak performance throughout the life of your system, our national service network is just a phone call away. No other company has a greater depth of experience and resources than Mitsubishi and MC Machinery Systems.

11 standa r d F e AT U r e s A N d O P T i O N s Touch sensor Mitsubishi s Touch sensor technology is critical to the cutting conditions of the machine. Our touch sensor keeps the cutting head a consistent height from the material keeping your parts consistent across the sheet even if the sheet is wavy. Collision detection Mitsubishi s Collision detection provides more security for the cutting head. It helps protect from a catastrophic head crash from slug pop-ups and clamps or fixtures and allows you to run the machine with confidence. (DX only) ebbco Abrasive removal system Every Mitsubishi Waterjet comes standard with Ebbco s Abrasive Removal System. This system is designed to continuously remove the spent abrasive that collects in the catch tank, thus eliminating downtime for clean out and maximizes production. System Benefits Maximizes Productivity Eliminates Downtime for catch tank cleaning Reduces the possibility of thermal distortion Reduces closed loop consumable cost Full one year warranty on pump & system infrared Pickup Probe Accurately pick up part for part location when location is critical to outside of part. (DX only) ebbco Closed Loop Filtration* The Ebbco Closed Loop filtration system is an option on all Mitsubishi Waterjet machines. The system is designed for waterjet tables to filter and treat the overflow water for reuse. This system can service single or multiple heads on any Waterjet table. By using the Ebbco closed loop system you will eliminate the need to go to the drain by recycling the water. You will reduce your water consumption, reduce your costs for treated water such as RO units or water softeners and reduce the machines maintenance and maximize the performance. In addition the closed loop system protects the high pressure pump by always supplying the manufacturers specified water quality. remote Handbox JOG X, Y, and Z Axis by remote hand box rather than at the control WATerJeT TeCHNOLOgY CeNTers east Coast Waterjet Technology Center Montville Business Center 16 Chapin Road - Unit 901 Pine Brook, NJ TEL: (973) FAX: (973) Corporate Headquarters 1500 Michael Drive Wood Dale, IL TEL: (630) FAX: (630) West Coast Waterjet Technology Center Valley View Street Cypress, CA TEL: (714) FAX: (714) Canada Waterjet Technology Center 50 Vogell Rd. Unit #1 Richmond Hill, ONT L4B 3K6 TEL: (905) FAX: (905)

12 MWX3 Specifications Tank Sides Submerged cutting storage tank Steel Option Abrasive tank hopper (lbs.) 670 standard (1,000 optional) Abrasive Removal System ITC System (Intelligent Taper Control) CNC-Controlled axis CNC Control Motors & drivers Option N/A Cutting heads CAD Controlled Axis MITSUBISHI 700 series control MITSUBISHI AC servo system PUMP HP/PSI 40 HP Neo Line 55K 125 HP 90K 60 HP HP 60K 60HP PRO CAD-CAM Display Accuracy & repeatability (in.) ± Table size (Z) all models (in.) 10 Metamation CAD-CAM software with ITC system 15 Waterproof screen Model number /Table size (ft.) MWX3 6-12: 6 x 12 DX Specifications Tank Sides Submerged cutting storage tank Stainless steel Abrasive tank hopper (lbs.) 670 standard (1,000 optional) Abrasive Removal System ITC System (Intelligent Taper Control) CNC-Controlled axis CNC Control Motors & drivers YES YES Standard Cutting heads 1 or 2 4 CNC-Controlled axis MITSUBISHI 700 series control MITSUBISHI AC servo system PUMP HP/PSI 50 HP / 60,000 PSI 125 HP 90K 60 HP / 90,000 PSI CAD-CAM Display Accuracy & repeatability (in.) ± Table size (Z) all models (in.) 6.0 Metamation CAD-CAM software with ITC system (Intelligent Taper Control) and nesting 15" Waterproof screen Model number /Table size (ft.) DX 44: 4 x 4 DX 510: 5 x 10 DX 612: 6 x 12 DX 720: 7 x 20 DX 820: 8 x 20 DX 1020: 10 x 20 DX 1040: 10 x 40 MD+JET DX 1200: 4 x 4 High-Pressure Pump Specifications Pump model NEO Line 40i S-50 KMT Streamline Pro 90 Streamline Pro 125 Intensifier Design pressure (PSI) 55,000 60,000 90,000 90,000 Motor power (HP) 40HP 50 HP 60 HP 125 HP Water consumption (GPM) 90,000 90,000 Maximum orifice size (in.) ,000 Intensifier ratio (oil/water) 1:20 1:20 1: Accumulator storage 1 Liter 1 Liter 1.1 Liters.16 Liters RP ,000 M C MACHINERY SYS TEMS, INC Michael Dr., Wood Dale, IL Tel: , Fax: