Waterjet Cutting System

Transcription

1 - For your success Customize Expand Simplify World's No.1 of WATERJET

2 World's No.1 of WATERJET SUPERJET Features of Waterjet Cutting 1 No heat is produced Since this waterjet cutting is non-contact machining with ultra high-pressure water, no heat is produced. Additionally, the material quality is not changed and the material is not discolored. 2 Wetting of the cut surface is very small Since the cutting process is performed with a small amount of ultra high-pressure water, the wetting of the cut surface is very small. Therefore, no problems arise even though paper or cloth materials are cut. 3 Cutting allowance is small Since the super high-pressure water is jetted form the nozzle with a small diameter, the cutting allowance becomes small and even small workpiece having complicated shape can also be cut. Additionally, since the cutting allowance is small, this cutting method is effective for cutting of expensive material.

3 4 Fine particle dust is not produced Since a workpiece is cut using the water, particle dust does not scatter. Therefore, this cutting method is effective for cutting of glass fibers and asbestos materials. 5 Shape cutting is possible It is possible to start the cutting form a desired position. A complicated shape can also be cut freely. SUPERJET 4/5

4 World's No.1 of WATERJET SUPERJET SJA-1224 /1530 /2030 /2040 /3040 Clean Product point High rigidity and precision feed system driven in gantry structure Driving mechanism is X-axis and 2-Y-axes(Y1,Y2) that simultaneous driving Ball-Screw feed driver enable high precisioan feeding Nut-Drive mechanism provides high speed/high accuracy driving Max. Load Capacity : 1,200 kg/ m2 (250 lbs/sq.ft.) X,Y,Z Axis Motor Type : AC servo motor type with closed loop feed X Axis Cutting Area Y Axis Z Axis Max. Rapid Speed (X, Y) Max. Speed Max. Rapid Speed (Z) Max. Cutting Speed Machine Linear Accuracy (/300mm) Accuracy Repeatability Outside Width Table Length Dimensions Height (without H.P tubing) SJA-1224 SJA-1530 SJA-2030 SJA-2040 SJA ,400 mm 1, 3,500 mm 2,070 mm 3,000 mm 1,500 mm 4,460 mm 2,930 mm 3,000 mm 4,460 mm 3,430 mm 4,000 mm 5,560 mm 3,430 mm 4,000 mm 3,000 mm 5,560 mm 4,530 mm

5 SJA-1010 /0610 Smart Cutting Area Max. Speed Machine Accuracy Outside Table Dimensions X Axis Y Axis Z Axis Max. Rapid Speed (X, Y) Max. Rapid Speed (Z) Max. Cutting Speed Linear Accuracy (/300mm) Repeatability Width Length Height (without H.P tubing) SJA ,000 mm 1,000 mm 150 mm 1,770 mm 1,950 mm 1,700 mm SJA ,000 mm 600 mm 150 mm 1,770 mm 1,430 mm 1,700 mm System configuration diagram Ultra-High Pressure Pump Abrasive Removal System Abrasive Tank Waterjet Cutting Table Control System SUPERJET 6/7

6 World's No.1 of WATERJET SUPERJET SJA-4060 /40120 Powerful Product point High rigidity and precision feed system driven in gantry structure Driving mechanism is X-axis and 2-Y-axes(Y1,Y2) that simultaneous driving Grinding helical Rack & Pinion driving system Precision Rack & Pinion feed driver enable high precision feeding Precision Rack & Pinion mechanism provides high speed/high accuracy driving Max. Load Capacity : 1,200 kg/ m2 (250 lbs/sq.ft.) X,Y,Z Axis Motor Type : AC servo motor type with closed loop feed SJA-4060 SJA X Axis 6,000 mm 1 Cutting Area Y Axis 4,000 mm 4,000 mm Z Axis Max. Rapid Speed (X, Y) Max. Speed Max. Rapid Speed (Z) Max. Cutting Speed Machine Accuracy Linear Accuracy (/300mm) Repeatability ±0.05 mm ±0.05 mm Outside Table Dimensions Width Length Height (without H.P tubing) 5,850 mm 8,500 mm 5,850 mm 15,500 mm

7 SPECIAL SYSTEM Special Composite Cutting TOPS supports special waterjet cutting system for composite cutting. (Aircraft) Fiberglass Cutting TOPS supports special waterjet cutting system for fiberglass cutting. Glass Cutting TOPS supports special waterjet cutting system for glass cutting. Micro Cutting TOPS supports special waterjet cutting system for micro cutting of electric component etc. SUPERJET 8/9

8 World's No.1 of WATERJET High Pressure Pump SJP-4050 /4075 /40100 /60100 Ultra-High Pressure Pump Product point Working Pressure of up to 4,136 bar/60,000psi Up to 4,136 bar/60,000 psi is produced with intensifier Dual Pressure control PLC control to monitor shut-down and warning sensors Large capacity of accumulator designed for minimize pressure pulsation Auto bleed-down valve (Safety valve) Pump frame designed for easy installation and maintenance Sound insulated housing with see through top cover Nominal Power Rate Pressure Range Max. Flow Rate Nom. Motor Current at 380V/60Hz Max. Circuit Breaker at 380V/60Hz Number of Intensifier Max Noise Level Length Width Height SJP-4050 SJP-4075 SJP SJP kw (50 HP) 56 kw (75 HP) 75kW (100 HP) 93 kw (125 HP) 500 ~ 4,136 bar 500 ~ 4,136bar 500 ~ 4,136bar 500 ~ 6,200bar ( 7,250 ~ 60,000psi) ( 7,250 ~ 60,000psi) ( 7,250 ~ 60,000psi) ( 7,250 ~ 90,000psi) 3.8 l/min 5.7 l/min 7.6 l/min 7.8 l/min 69 A 105 A 130 A 160 A 100 A 125 A 175 A 200 A < 75 db(a) < 75 db(a) < 78 db(a) < 80 db(a) 1,800 mm 1,970 mm 1,970 mm 1,970 mm 1,100 mm 1,100 mm 1,100 mm 1,100 mm 1,500 mm 1,500 mm 1,500 mm 1,500 mm

9 Waterjet Cutting Head Cutting Head High Pressure On/Off Valve Assembly Abrasive Cutting Head Orifice & Abrasive Nozzle Orifice & Abrasive Nozzle Specification of orifice Specification of Abrasive Nozzle Dimond Sapphire/Ruby Orifice diameter (mm) diameter (mm) Pressure and flow rate Orifice Diameter Pressure (bar) 2,500bar (36,260 psi) 3,000bar (43,510 psi) 3,500 bar (50,760 psi) 3,800 bar (55,110 psi) 4,000 bar (58,010 psi) 0.10 mm 0.25 l/min 0.28l/min 0.30 l/min 0.31 l/min 0.32 l/min 0.15 mm 0.57 l/min 0.62 l/min 0.67 l/min 0.70 l/min 0.72 l/min 0.20 mm 1.01 l/min 1.11 l/min 1.20 l/min 1.25 l/min 1.28 l/min 0.25 mm 1.58 l/min 1.73 l/min 1.87 l/min 1.95 l/min 2.00 l/min 0.30 mm 2.28 l/min 2.49 l/min 2.69 l/min 2.81 l/min 2.88 l/min 0.33 mm 2.75 l/min 3.02 l/min 3.26 l/min 3.40 l/min 3.48 l/min 0.40 mm 4.05 l/min 4.43 l/min 4.79 l/min 4.99 l/min 5.12 l/min 0.45 mm 5.12 l/min 5.61 l/min 6.06 l/min 6.32 l/min 6.48 l/min SUPERJET 10/ 11

10 World's No.1 of WATERJET SUPERJET Waterjet CAM System The Waterjet CAM System is specially designed to automate the programming of waterjet cutting machine. It perfectly combines waterjet machine technology with customer s programming and management requirement. Abrasive Tank & Abrasive Reserve Tank The abrasive tank automatically transport abrasive form the abrasive tank into the abrasive reserve tank which located at the Z-axis. The abrasive reserve tank is designed to ensure peak cutting performance. Abrasive Removal System The abrasive removal system is designed to remove abrasive inside the catcher tank using the abrasive discharge system and suction pump. Use of this abrasive removal system makes it possible to greatly reduce a period of time necessary to clean the inside of the catcher tank. Chiller The chiller supply cool water to the ultra-high pressure pump for cooling hydraulic oil.

11 Option & Accessories Height Sensor & Collision Detector This unit is designed to adjust the distance between a workpiece to cut and nozzle. Also, to detect the collision of cutting head. Since, automatically set and maintain perfect nozzle stand off, and protect cutting head from crashes. Multiple Cutting Heads The multiple cutting heads is designed for increases productivity. This system is designed to run simultaneously on the gantry. This system increase throughput by stacking raw material and cutting multiple parts in single pass. Drill Unit The drill unit is designed for reliable piercing of laminate and composite prior to abrasive waterjet cutting. The drill unit is mounted to the side as Z-Axis. Beveling Unit The beveling unit is designed for angle cutting to automatic adjust tilting angle of two direction. SUPERJET 12 / 13

12 World's No.1 of WATERJET SUPERJET SERVICE & SUPPORT How TOPS Can Help for Your Success Waterjet System