MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING
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1 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING
2 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING THE NX GENERATION OF LASER The NX is our fastest, most powerful laser ever. It delivers the highest cutting power per watt of any machine on the market. Combined with our cost-reducing Cross-Flow resonator, you get unmatched cutting performance with extremely low cost of ownership a combination that gives you a real advantage. Every critical component of the NX is designed and manufactured by Mitsubishi Laser. This allows us to achieve unparalleled stability and reliability in our laser. And the NX features the newest 700 Series control for the ultimate in efficient, user-friendly operation.
3 THE NX SERIES FEATURES: 4500W and 6000W configurations Agile Z-axis with arc evade New structural configuration handles forces up to 4Gs in Z-axis and 2Gs (model 4020, 1.75Gs) in X- and Y-axes Diamond-Path Technology provides beam stability at speeds up to 2,360 in/min (60 m/min) High-reflection, low-distortion mirrors One-piece cast frame M700 touch screen control CF-R unique resonator Windows XP operating system Full side covers provide greater safety THE NX GENERATION OF LASER IS HERE
4 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING R E S O N AT O R S Lowest cost of ownership Mitsubishi resonators are so reliable and efficient that they ve never needed to be replaced eliminating a potentially expensive repair. The innovative Cross-Flow design consumes up to 90% less gas than traditional fast-flow systems, giving our resonators the lowest cost of ownership on the market. MITSUBISHI S EXCLUSIVE X-FLOW R SERIES RESONATOR Revolutionary Dual Cross-Flow design maximizes beam quality and stability DiamondClean Technology provides ultra-clean resonator materials that yield higher performance and greater stability Lower gas costs consumes up to 90% less gas than traditional fast-flow systems Extended maintenance intervals equal less maintenance Improved power supply provides high efficiency, stability, reliability and lower maintenance Fast startup Designed and manufactured exclusively by Mitsubishi 4.5kW resonators available Enhanced rectangular wave pulse No chemical additives for chiller Electrode Power Board PR Mirror Holder Heat Exchanger Blower High-Speed Power Sensor MITSUBISHI S SUPERIOR CUTTING POWER Output power alone does not define cutting performance or cut edge quality. It takes superior cutting power to achieve high-performance results. Cutting power is optimized by creating the perfect blend of output power, beam quality, beam stability and power control. The results are visible through superior edge quality, lower thermal effects, precision cutting ability and greater overall processing control.
5 BRILLIANT NEW TECHNOLOGY Mitsubishi s new state-of-the-art BrilliantCUT technology can produce a cutting surface near-machined finish eliminating secondary operations and decreasing production times. The NX Series reaps the benefits of this innovative, optimal machine tool beam path design. The new CF-R resonator has increased beam characteristics and a new control method for the high-peak rectangular-pulse platform, providing optimal processing conditions for the resonator. It also features new nozzle technology for improved cutting surface quality. Conventional Cut Surface Brilliant Cut Surface BrilliantCUT is ideal for stainless steel applications 3/8 (9.5 mm) and up. With an increased focus margin, processing stability is increased for a more consistent cut. BrilliantCUT also provides better part straightness by controlling the Kerf on the bottom of the part. And, the ability to control the heat affected zone of the material (bottom of part) eliminates the need for secondary processes. Simply brilliant. *Data to the right is for reference. Surface discoloration may differ depending on material, thickness, processing condition or state of the processing machine. PLASMA GUARD CONTROL Conventional lasers exhibit a crude transition as speed increases from starting point to corner. Plasma Guard Control restricts the generation of plasma in mid-thick stainless steel, allowing for a much smoother acceleration. Increased corner speeds maintain superior cutting quality and stability for maximum precision production. Plasma Guard (PG) Control smoothly steps up acceleration on the pierce line and corner sections. Plasma Guard Control off Plasma Guard Control on PG control restricts the generation of plasma in Stainless Steel Plate which improves cutting quality, cutting stability and ease of use.
6 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING MOTION SYSTEM: THE BRIDGE BETWEEN SPEED AND STA B I L I T Y By decreasing the mass of the bridge, acceleration of X and Y is 2G (model 4020, 1.75G) Linear Z-axis accelerates up to 4Gs Proven Mitsubishi Smart Digital AC servo motor technology Advanced drive system on X- and Y- axes promotes greater system accuracy at high speeds Automatic lubrication of motion system for greater reliability and reduced maintenance Mitsubishi s exclusive One-Touch Dynamic Accuracy Technology allows the user to select between high-productivity and highprecision modes Heavy-duty bellows with spark guards seal and protect the motion system from dust, dirt and other processing contaminants MITSUBISHI S PATENTED DIAMOND PAT H T E C H N O L O G Y Maintains a constant beam quality by fixing the system s beam path length regardless of processing head location Achieves superior cut edge quality and processing consistency over the entire work area Provides a stable cutting beam at high speeds across all processing areas at speeds of up to 2,360 in/min (60 m/min) Ensures consistent corner-to-corner cutting on any application Integrated Beam Optimizer automatically adjusts the beam characteristics for maximum processing speed and efficiency The optional 5-position nozzle changer works well in automation applications providing a wider material range to run unattended Lens failure detection feature (good for automation) comes standard. SOLID, HEAVY-DUTY MACHINE DESIGN
7 TAKE CONTROL OF YO U R C U T T I N G Competing manufacturers PC-based controls can t touch the sophistication of the new Mitsubishi 700 Series CNC controls. Mitsubishi has utilized its vast experience developing the most sophisticated and accurate controls for laser machines and implemented new nanotechnology for finer, faster interpolation with greater power. Our CNC controls include a 15-inch touch screen, 64-bit Windows XP, ethernet for input/output and a USB port for further flexibility. 700 SERIES CNC ALSO FEAT U R E S : Dedicated nano-control for highest precision machining Newest RISC-CPU and high-performance ASIC Improved graphics and superior NC design simplify operations OMR control estimates the machine s status based on a model and applies correction to motor control in order to match machine position Network function adaptable for diverse factory environments Sheet detection LAN-Ethernet connectivity Decreased graphic time Increased cutting condition database Improved help diagnostic functions Micro-joint function
8 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING ABANDON ONE-STEP-AT- A - T I M E P R O C E S S E S W I T H A U T O M AT E D S O L U T I O N S F R O M M I T S U B I S H I Automation changes everything. Mitsubishi Laser has more automated installations than any other manufacturer. From modular cells to fully automated storage and inventory systems, our automation systems allow you to run back-to-back jobs with virtually no supervision. The right automated system can drive incredible profits, and no one knows laser automation like Mitsubishi. If you re already automated, the NX Series is fully compatible with all Mitsubishi MSCIII, EL4 and River System automation, making it easy to integrate into existing automated operations. MITSUBISHI RIVER SYS T E M S The River System precisely handles and inventories sheet metal through every stage of the fabrication process, enabling 24/7 material tracking, as well as extended periods of unattended operation. It dramatically improves production efficiency by virtually eliminating the nonvalue-added activities associated with material management. Improves flow of material workers and information in the factory Flexible for any fabrication equipment Expandable and upgradable in the future Reduces materials/products, search/transfer time Space saving and easy inventory control Efficient production process Reduces liability risk Reduces damaged material Stores partial remnant sheets
9 AUTOMAT I O N AUTOMATION CHANGES EVERYTHING VERSATILE AND EXPANDABLE AUTOMATION Auto-Flex MSCIII (Multiple Shelf Changer) Series is versatile and expandable. Mitsubishi offers several high-production options that can transform and expand the NX System for maximum versatility and throughput. Current Mitsubishi users can add an NX to an existing automated system. That's the expandability of Mitsubishi. TANDEM LOAD/UNLOAD SYSTEM Full load/unload cycle in approximately 65 seconds Heavy duty with up to 1 inch full sheet load/unload capacity Second material pickup loading station allows simultaneous preparation 4 motorized carts 2 load, 2 unload working simultaneously to increase throughput 11,000 lb per cart capacity 5x10 machines can accept raw material in 4x4, 4x8, 4x10 and 5x10 sizes Auto-Flex EL4 MULTIPLE SHELF TOWER Integrates a low-profile storage tower with 6,000 lb shelf capacity Up to 20 shelves can be added to one tower for a total of 120,000 lbs. of material capacity Heavy duty with up to 1 inch full sheet load and unload capacity Full load/unload cycle time in approximately 65 seconds 11,000 lb per cart capacity Auto-Flex MS TWO LASER SYSTEM Add a second laser to maximize productivity. A two laser FMS system allows up to six product carts for total capacity of 66,000 lbs. Compatible with NX and LVP models. Heavy duty with up to 1 inch full sheet load and unload capacity Full load/unload cycle time in approximately 65 seconds 11,000 lb per cart capacity Auto-FlexMS HP 2Laser NEW FSC COMPACT SYSTEM Completely modular and expandable Lighting-fast system cycle time full load/unload cycle in approximately 75 seconds Vacuum load system with thickness detection and sheet separator features Heavy-duty clamshell fork unload system with built in sheet raking system Heavy-duty up to 1 full size sheet load/unload capacity FSC
10 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING THE INDUSTRY S MOST RESPONSIVE SERVICE AND SUPPORT With more than 100 employees, our regionalized Service Network is the most advanced and responsive team in the industry. We re here for you with phone support, operation training, onsite service, parts inventory and a robust, interactive website. With 20 locations throughout North America, and more scheduled to open, we can respond promptly to your service needs. For the best on-site customer service capabilities, we have more than 25 vans in the field three times more than any other company in the industry. From installation and on-site training to support and service throughout the life of your system, our national service network is just a phone call away. No other company has a greater depth of experience and resources than Mitsubishi and MC Machinery Systems. Access 24/7 support with our interactive website, a detailed interactive parts catalog, printable machine manuals and software. Service Centers Coming Soon TBA
11 FABRICATION PRODUCT LINE PRESS BRAKE LASER WATERJET Diamond Ultra Series ex Series DX 44 Diamond Elite Series VZ Series DX 510 Diamond Smart Series NX Series DX 612 Diamond BB Series HV Series Diamond BH Series Automation: MSCIII
12 ML3015NX-45CF-R Top View ML4020NX-60CF-R Top View MC RP 2, ML3015NX & ML4020NX-40/60CF-R System Specifications Specifications and Performance Model Name ML3015NX ML4020NX Control Type Machine structure X-Y Precision Rack & Pinion, Direct Drive Z Precision Linear Drive CPU / OS Travel drive method X-Y-Z Simultaneous 3 axes (Z axis height control is also possible) Display Max. workpiece size (in) x 60.0 (3,050 x 1,524 mm) x (4,050 x 2,070 mm) Hard drive Table pass height (in) 34.6 (879 mm) Generator output control Processing access Manual Door Generator operation control Pallet changer Provided Drive system X-axis stroke (in) (3,198 mm) (4,100 mm) Position detection system Stroke Min. command input Y-axis stroke (in) 62.9 (1,598 mm) (2,100 mm) Program input system Z-axis stroke (in) 4.7 (119 mm) Rapid travel (X, Y) (in/min) 4724 (120 m/min) (single axis), 6680 (170 m/min) (simultaneous) Speed Max. processing feedrate (in/min) 2360 (60 m/min) Positioning precision (in) /20 (0.05/ 500 mm) (X-, Y-axis), /4 (0.01/ 100 mm) (Z-axis) Precision Repeatability (in) (+/-) / (+/-) mm (X-, Y- axis) Drive motor type Intelligent AC Servo Max. workpiece weight (lb) 2,050 (930 kg) 3,660 (1660 kg) Machine unit dimensions (W x H x D) (in) x 94.5 x x 94.5 x (11,186 x 2,400 x 4,834 mm) (13,470 x 2,400 x 5,522 mm) Machine system weight (lb) (40CF-R) 33,070 (15,000 kg) (40CF-R) 41,667 (18,900 kg) (lb) (60CF-R) 34,836 (15,801 kg) (60CF-R) 43,431 (19,700 kg) Installation dimensions (W x D) (in) x (12,479 x 8,811 mm) Floor space requirement (sq ft) 1,184 Machine power requirements 71 KVA 3Ø 208 VAC ±5% 60Hz 202 Full Load AMPS 98 KVA 3Ø 208 VAC ±5% 60Hz 280 Full Load AMPS Control System Specifications Mitsubishi M700 Series 64-bit RISC / Windows XP 15" Color TFT LCD with Touch Screen 10.0GB Output Power, Frequency, Duty Beam ON/OFF, Laser Gas Change, etc. Direct X-, Y-, Z-Simultaneous Optical Rotary Encoder mm / in USB, Computer Link, Ethernet This product complies with CFR Data provided in this brochure is for reference only. CO 2 Laser Specifications Model 45CF-R 60CF-R Excitation method 3-axis Cross-Flow, Silent-Discharge Rated output power (W) Control method Power feedback Power stability Less than ±1% of rated power Beam mode Low-order (main component TEM01*) Beam outer diameter (in) 1.02 (26 mm) 1.06 (27 mm) Beam characteristics Beam divergence (mrad) Approx. 3.5 or less (total angle) Laser gas composition CO 2 :CO:N 2 He 8:4:60:28 Laser gas consumption rate (l/hr) Gas sealing time (during rated continuous oscillation) (Hr) 24 (during rated continuous oscillation) Wave length (µm) 10.6 Frequency Setting Range (Hz) 10~3000 Duty Range (%) 0~100 adjustable Output Power Adjustable Range (%) 0~100 of rating Resonator unit dimensions (W x H x D) (in) 98.4 x 71.3 x x 78.1 x 31.5 Resonator unit weight (lb) 4,850 (2,200 kg) 6,615 (3,000 kg) Chiller power requirements 42 KVA 56 KVA 3Ø 208 VAC ±10% 60Hz 3Ø 208 VAC ±10% 60Hz 118 Full Load AMPS 143 Full Load AMPS Performance Laser power M C MACHINERY SYSTEMS, INC Michael Dr., Wood Dale, IL Tel: , Fax:
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