KSG/GfS Training Centre
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1 KSG/GfS Training Centre
2 Simulators and Experience in Upgrade and Modernization
3 1. The Company
4 1. The Company 1.1 Company Profile Task: Simulatortraining for 17 NPP Units First Course: 1977 Members: 4 German und 1 Netherland Utility Personnel: 140 People (incl. 45 licenced instructors) Equipment: 13 Fullscope Simulators, 1 Reactor Model (Glass) Courses: > 500 / Year (4 to 5 days) Participants: > Investment: c. 250 Millions Budget: c. 17 Millions / Year
5 1.2 Location of NPP Units 1. The Company Brokdorf Brunsbüttel Krümmel Hamburg Bremen Rostock Hannover Elbe Weser Essen Ruhr Emsland Simulatorzentrum Köln Grohnde Magdeburg Leipzig Erfurt Dresden Koblenz Frankfurt Biblis Würzburg Biblis Obrigheim Philippsburg Mannheim Mosel Nürnberg Nürnberg Grafenrheinfeld Neckarwestheim Gundremmingen Stuttgart Donau Regensburg Stuttgart München Stuttgart Neckar Isar Isar Borssele NL Unterweser Berlin Main Brokdorf Brunsbüttel Krümmel Hamburg Bremen Rostock Hannover Elbe Weser Essen Ruhr Emsland Simulatorzentrum Köln Grohnde Magdeburg Leipzig Erfurt Dresden Koblenz Frankfurt Biblis Würzburg Biblis Obrigheim Philippsburg Mannheim Mosel Nürnberg Nürnberg Grafenrheinfeld Neckarwestheim Gundremmingen Stuttgart Donau Regensburg Stuttgart München Stuttgart Neckar Isar Isar Borssele NL Unterweser Berlin Main
6 1. The Company 1.3 Members and Shares E.ON Kernkraft GmbH 41,66 % RWE Power Aktiengesellschaft 30,73 % EnBW Kraftwerke AG 19,02 % Vattenfall Europe AG 6,54 % N.V. EPZ Kraftwerk Borssele (NL) 2,05 %
7 1. The Company 1.4 Trend of Simulator Courses Last Course for KWW KKK KKG(CH) KMK KKS KWO (planned) Information Courses Manager Courses Special Courses Basic Courses Refresher Courses A12301HO.PPT/24.05
8 1. The Company 1.5 Business Objectives Accomplishment of Simulatortraining Development of Training Methods Development of Methods for Training Success Assessment Planing, Acquisition and Placement of Simulators Service, Maintenance and Further Development of Simulators Engineering Services within the Area of Power Plant Operation
9 2. KSG-Simulators
10 2. KSG-Simulators 2.1 Overview Simulators D1-Simulator D1-Simulator D3-Simulator D3-Simulator D41-Simulator D41-Simulator D43-Simulator D43-Simulator D42-Simulator D42-Simulator D51-Simulator D51-Simulator D52-Simulator D52-Simulator D53-Simulator D53-Simulator D56-Simulator D56-Simulator S31-Simulator S31-Simulator S32-Simulator S32-Simulator S2-Simulator S2-Simulator S4-Simulator S4-Simulator
11 2. KSG-Simulators 2.1 Overview D1-Simulator / PWR / Biblis S1 / BWR / Brunsbüttel D2 / PWR / Mülheim Kärlich D3 / PWR / Grafenrheinfeld S2 / BWR / Gundremmingen D41 / PWR / Emsland D42 / PWR / Philippsburg 2 D43 / PWR / Brokdorf S31 / BWR / Isar 1 S32 / BWR / Philippsburg 1 D51 / PWR / Unterweser D52 / PWR / Neckarwestheim 1 D53 / PWR / Borssele (NL) D56 / PWR / Obrigheim S4/ B / Brunsbüttel D1+ / PWR D45 / PWR /
12 2. KSG Simulators 2.1 Overview Name Reference Plant Trained Plants Training since Manufacturer D1 Biblis, B Biblis A/B 1977 Singer, USA D2 *) 2000 Mülheim-Kärlich Mülheim-Kärlich 1986 EAI/Singer, USA D3 Grafenrheinfeld Grafenrheinfeld, Grohnde 1988 Atlas Elektronik, Germany D41 Emsland Emsland, Neckarwestheim 2, Isar Siemens/S3T, Germany/USA D42 Philippsburg 2 Philippsburg 2 Siemens/S3T, Germany/USA D43 Brokdorf Brokdorf 1996 Siemens/S3T, Germany/USA D45 Isar 2 Isar 2 Under Constr KSG/GfS Internal Activity D51 Unterweser Unterweser Thomson, France D52 Neckarwestheim 1 Neckarwestheim 1 Thomson, France D53 Borssele Borssele Thomson, France D1-Plus Biblis, B Biblis A/B Under Constr KSG/GfS Internal Activity D56 *) 2005 Obrigheim Obrigheim France Thomson, S1 *) 2003 Brunsbüttel Brunsbüttel 1978 Singer, USA S2 Gundremmingen Gundremmingen B/C 1993 Siemens, Germany S4 Brunsbüttel Brunsbüttel 2003 CAE, Canada S31 Isar 1 Isar 1 Atlas Elektronik, Germany S32 Philippsburg 1 Philippsburg 1 Atlas Elektronik, Germany * ) out of Operation
13 2. KSG-Simulators 2.2 General Attributes D1 D3 D41 D44 D45 D42 D43 D51 D52 D53 D56 D1+ S2 S31 S32 S4 NPP KWB A / B KKG KWG KKE KKI II GKN II KKP II KBR KKU GKN I KCB KWO (KWB) KGG B / C KKI I KKP I KKB RFT Simulator Manufactorer Singer Krupp Atlas Siemens / S3T Thomson Siemens Thomson Atlas-Elektronik CAE Reactor-Type PWR BWR Simulator-Type Full-Scope Optimized Full Scope Optimized Full Scope Computer Suppliers DEC PDP Encore DEC SGI SGI / SUN SGI Encore SUN DEC HP DELL DEC SUN SGI Control Panel Supplier Siemens H&B MAUELL Siemens MAUELL Strey I/O-Interface Singer Link Krupp Atlas VMIC Siemens VMIC FASTEC Number of IO s
14 2. KSG-Simulators 2.3 Glass Model This is not a Simulator The glass model is a functioning reproduction of a pressurized Water reactor (PWR) in the 1:10 scale
15 3. Personnel / Organization
16 3. Personnel / Organization 3.1 Overview KSG / GfS Training Staff Engineering Special Projects Commercial Administration Controlling Personnel and Social Matters 72 People 49,5 People 1 People 8 People 2 People 4 People + Student Assistants
17 3. Personnel / Organization 3.2 Training Staff Training Staff Area Manager Competence + Knowlegde Management Quality- Management Trainingmaterial Plant Operation Central Services 2 People 1 People 1 People 1 People 8.5 People Training D1 / D50 Training D3 / D43 Training D41 / D42 Training S30 / S4 Training S2 Training Glassmodel 17 People 10.5 People 12.5 People 10 People 7.5 People 1 People + Student Assistants
18 3. Personnel / Organization 3.3 Engineering Engineering T-DV General Data Processing T-HT Facility Management T-HW Hardware T-ST Systems Engineering T-SW Software 4,5 People 7 People 14 People 4 People 20 People + Student Assistants
19 3. Personnel / Organization 3.4 Qualified Staff Certified Technician Math. Technical Assistant Computer Scientist Grad. Engineer (Nuclear Technology) Grad. Engineer (Mechanical Engineering) Grad. Engineer (Electrical Engineering) Grad. Physicist Support by external companies within the Scope of Projects and standard Activities Student Assistants
20 4. Upgrade Projects
21 4. Upgrade Projects 4.1 Overview Model Upgrades (major) Simulator I/O Replacement / Upgrades Computer Re-Host Projects Digital Control System Implementation Plant Process Computer System Upgrade Instructor Station Replacement Simulator Control Panels Supplemental simulation Systems
22 4. Upgrade Projects 4.2 Software Modifications in Work Packages Modifications in in Sum Sum DR CR as of D1 D2 D3 D41 D42 D43 D44 D45 D51 D52 D53 D56 S1 S2 S31 S32
23 4. Upgrade Projects 4.3 Model Upgrades (major) NPP-Simulator D1 / Biblis D3 / Grafenrheinfeld D40 / Emsland Philippsburg 2 Brokdorf S1 / Brunsbüttel Activity Upgrade of FSA-Station Installation Ventilation System Redesign of different Models Installation of two phase model (secondary) Upgrade of the electrical net Exchange Reactor Cooling System Upgrade of Core-Models (MOX) Upgrade of Electrical Systems Upgrade Ventilation System Upgrade Radiation Monitoring Upgrade Condensate Purification System Upgrade Feedwater-Tank Upgrade Dynamic Electrical Net Comments incl. Core Model Implementation of Real Core Date
24 4. Upgrade Projects 4.4 Simulator I/O Replacements / Upgrades NPP-Simulator D1 / Biblis S1 / Brunsbüttel D2 / Mülheim-Kärlich D3 / Grafenrheinfeld D40 / Emsland Philippsburg 2 Brokdorf Activity Distribution Box Distribution Box VMIC Interface Main Control Board Exchange Interface Units Upgrade Interface Software Comments Rewire of complete Control Room Moving to KSG Kupferdreh Rewire of complete Control Room Moving to KSG Kupferdreh In Progress Due to Computer Re-Hosting
25 4. Upgrade Projects 4.5 Computer System Re-Host Projects NPP-Simulator D1 / Biblis D2 / Mülheim-Kärlich D3 / Grafenrheinfeld D41 / Emsland D42 / Philippsburg 2 D43 / Brokdorf S2 / Gundremmingen D50 S30 Activity Array Processor Unit Re-Hosting Computer Re-Hosting Computer Re-Hosting Computer Re-Hosting Computer Re-Hosting Computer Re-Hosting Computer Re-Hosting Computer Re-Hosting Computer Re-Hosting Comments Array-Prcessor CSPI to PC (Linux) Encore to RSX Porting of SW-Development System Separation Training Development Encore to DEC Alpha SGI to SGI SGI to SGI SGI to SGI Encore to PC (Linux) in Progress Planned (SGI to???) Planned (DEC Alpha to???)
26 4. Upgrade Projects 4.6 Digital Control System Implementation Implementation of conventional I&C Systems in the past Implementation in the Nuclear Power Plant Operating of the Nuclear Power Plant Implementation in the Training Simulator Training of the Operating Personnel
27 4. Upgrade Projects 4.6 Digital Control System Implementation Best Practise for Implementation of Digital I&C Systems Implementation in the Nuclear Power Plant Operating of the Nuclear Power Plant Implementation in the Training Simulator Pre- Tests Training of the Operating Personnel
28 4. Upgrade Projects 4.6 Digital Control System Implementation (1) NPP simulator I&C system Plant system Implementation method Unterweser (KKU) TELEPERM XS Reactor control and limitation system Simulation (~ 5000 function diagrams) Neckarwestheim 1 (GKN 1) TELEPERM XS Reactor control and limitation system Simulation (~ 3000 function diagrams) TELEPERM XP Reactor control system Simulation (~ 200 function diagrams) Isar 1 (KKI 1) SYMPHONY Power unit control system Emulation (~ function diagrams) and HMI stimulation Philippsburg 1 (KKP 1) TELEPERM XS Independent sabotage and accident system Simulation with translator (~ 8000) TELEPERM XS Local core monitoring system Simulation with translator (~ 2500) TELEPERM XS Avoiding neutron oscillations Simulation with translator (~ 2000)
29 4. Upgrade Projects 4.6 Digital Control System Implementation (2) NPP simulator I&C system Plant system Implementation method Neckarwestheim 1 TELEPERM XS Reactor protection system Simulation (GKN 1) planned Isar 1 (KKI 1) ABB SYMPHONY / SIEMENS S7 Turbine control system Emulation (ABB), Simulation (S7) and HMI stimulation (ABB) Philippsburg 1 (KKP 1) TELEPERM XP Turbine instrumentation system Simulation Philippsburg 2 (KKP 2) TELEPERM XS Reactor control and limitation system Emulation Borselle TELEPERM XP / Turbine Control system Simulation (KCB) planned SIEMENS S7
30 4. Upgrade Projects 4.7 Plant Process Computer System Upgrade NPP simulator I&C system Plant system Implementation method D3 / Grafenrheinfeld ABAS Plant process computer system Simulation D51 / Unterweser SOBIS Plant process computer system Simulation S32 / Philippsburg 1 TELEPERM XP / OM690 Plant process computer system Stimulation D43 / Brokdorf TELEPERM XP / OM690 Plant process computer system Stimulation D3 / Grafenrheinfeld TELEPERM XP / OM690 Plant process computer system Stimulation D42 / Philippsburg 2 TELEPERM XP / OM690 Plant process computer system Stimulation D52 / Neckarwestheim 1 TELEPERM XP / OM690 Plant process computer system Stimulation D45 / Isar 2 TELEPERM XP / OM690 Plant process computer system Stimulation
31 4. Upgrade Projects 4.8 Instructor Station Replacement NPP-Simulator D2 / Mülheim-Kärlich D3 / Grafenrheinfeld Activity Replacement of Instructor Station Replacement of Instructor Station Comments Incl. Seminarroom
32 4. Upgrade Projects 4.9 Control Panels for new Simulators NPP-Simulator D56 / Biblis D45 / Isar 2 Activity New Control Room New Control Room Comments New Simulator D1+ Based on D50-Simulators New Simulator Based on D40-Simulators
33 4. Upgrade Projects 4.10 Supplemental Simulation Systems NPP-Simulator S32 / Philippsburg 1 Activity Softpanel Comments Used in Control Room for Major Control Room Modifications
34 Enjoy your Time at KSG / GfS
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