TESTING BERTRANDT ENGINEERING NETWORK. Bertrandt AG Head office Birkensee Ehningen

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Bertrandt AG Head office Birkensee 1 71139 Ehningen Telephone +49 7034 656-0 Telefax +49 7034 656-4100 www.bertrandt.com www.sahara.

1 Bertrandt AG Head office Birkensee Ehningen Telephone Telefax Photos: Andreas Körner, Stuttgart; Bertrandt archive, istockphoto, Fotolia, Shutterstock CI H TESTING BERTRANDT ENGINEERING NETWORK

BERTRANDT TESTING NOT JUST START-STOP At Bertrandt s Testing Competence Centre, we

design to series production readiness, and are always at the cutting edge of

We offer you expertise based on many years of experience in test project planning

2 BERTRANDT TESTING NOT JUST START-STOP At Bertrandt s Testing Competence Centre, we have the highest standards regarding quality and performance, from the initial design to series production readiness, and are always at the cutting edge of development. Our services not only include start-stop tests. We offer you expertise based on many years of experience in test project planning and in the integration of systems, modules and components. Mario Cannata, Head of the Testing Competence Centre

3 04 TESTING 05 BERTRANDT S RANGE OF SERVICES From the initial idea to production readiness more than 12,000 employees at 47 locations worldwide develop solutions in the fields of vehicle body, interior, electronics, powertrain and chassis. The range of services is complemented by simulation, validation and supporting services. Design Services/Design Modelling and Rapid Technologies Vehicle Body Development Interior Development Engineering Services Electronics Development Testing/Trials Simulation Development Chassis Development Powertrain Development

06 HIER STEHT SCHÖNER BLINDTEXT ESSAIS 00 BERTRANDT TESTING LOCATIONS More establishments Aalen Augsburg Bremen Donauwörth Eching Friedrichshafen Garching Hamburg COLOGNE Kassel Leipzig Leonberg

1 m³ to 125 m³ in size Inerted climate chambers up to 10 m³ in size Climate-controlled electrodynamic shaker from 16 kn to 125 kn Quad-shaker for vertical and tilting motion Multi-axial

4 06 HIER STEHT SCHÖNER BLINDTEXT ESSAIS 00 BERTRANDT TESTING LOCATIONS More establishments Aalen Augsburg Bremen Donauwörth Eching Friedrichshafen Garching Hamburg COLOGNE Kassel Leipzig Leonberg Ludwigsburg Mannheim Nufringen Regensburg Rüsselsheim Sassenburg EHNINGEN Stuttgart Weil im Schönbuch WOLFSBURG NECKARSULM MUNICH BERLIN INGOLSTADT Testing equipment Climate chambers ranging from 0.1 m³ to 125 m³ in size Inerted climate chambers up to 10 m³ in size Climate-controlled electrodynamic shaker from 16 kn to 125 kn Quad-shaker for vertical and tilting motion Multi-axial servo-hydraulic test facility with six degrees of freedom Dust chambers Temperature shock chambers up to 0.35 m³ in size Corrosion chambers up to 8 m³ VDA Condensation chambers Sunlight simulation, infrared radiation Seat testing robots up to 150 kg Robotic endurance testing systems up to 16 kg Function and stiffness test stands Individual test stand construction and method development

Interior/Exterior Testing Engine/Subassemblies, Chassis, Tank Systems Active and Passive Vehicle Safety Acoustics/Noise EE Testing/Electric Mobility Aerospace

development due to the many requirements regarding design, haptics, safety, etc.

Our methods and our wide portfolio of services in this field enable us to provide a complete validation process, from environmental simulation and functional

Stiffness/strength/haptics Environmental simulation Lifetime simulation Vibration/pulsation/shock Vibration under climatic conditions and humidity Sunlight

mega-trends derived from these, such as lightweight design, CO 2 reduction and downsizing, are reflected in all areas of the vehicle.

From SCR tank testing to the testing of steering systems, our customers can commission us to perform specific tests in all areas.

Endurance strength testing Component endurance tests Test stand design and construction Active and passive safety are among the most important development

In the fields of structural design, occupant safety and partner protection, our testing facilities equipped with state-of-the-art simulation and recording

Airbag testing Drop tower Pedestrian safety Low-speed crash High-speed crash Occupant protection Active systems Out-of-position test Pendulum tests Safety of

wind noise to individual perception, consumers have high quality standards when it comes to an acoustically optimised and noise-free vehicle.

Structure-borne/air-borne noise analysis Prevention of unwanted noise Drivetrain acoustics Complete vehicle acoustics Passive acoustics (damping, insulation,

on the physical testing of EE vehicle components in passive and active operation under mechanical, chemical and climatic conditions.

We test electric machines and lithiumion cells/modules as well as other energy storage systems.

Functional/endurance tests Parameter tests Chemical stress/resistance Thermal shock water/air Thermal loads, real-time test Calendar tests Symmetrisation Tests

aircraft engineering industry demand special know-how as well as certified and listed testing laboratories for testing aircraft components.

Our testing facilities have official certification according to RTCA DO-160.

5 Interior/Exterior Testing Engine/Subassemblies, Chassis, Tank Systems Active and Passive Vehicle Safety Acoustics/Noise EE Testing/Electric Mobility Aerospace Component Testing Car construction and modification Testing commercial vehicles Interior and exterior components are particularly important in vehicle development due to the many requirements regarding design, haptics, safety, etc. There is a particular focus on the validation and series release of the components and modules concerned. Our methods and our wide portfolio of services in this field enable us to provide a complete validation process, from environmental simulation and functional testing to the testing of vibration behaviour. Stiffness/strength/haptics Environmental simulation Lifetime simulation Vibration/pulsation/shock Vibration under climatic conditions and humidity Sunlight simulation/infrared irradiation Seats/interior laboratory Doors/closures endurance testing Lighting and visibility The ambitious climate targets and the mega-trends derived from these, such as lightweight design, CO 2 reduction and downsizing, are reflected in all areas of the vehicle. We fulfil these requirements with our extensive portfolio of testing services relating to every aspect of powertrain component testing. From SCR tank testing to the testing of steering systems, our customers can commission us to perform specific tests in all areas. Tank testing Chassis validation Powertrain validation Subassembly and auxiliary unit testing Steering system validation Coolant circuit and pipe system testing Endurance strength testing Component endurance tests Test stand design and construction Active and passive safety are among the most important development objectives in the automotive industry. In the fields of structural design, occupant safety and partner protection, our testing facilities equipped with state-of-the-art simulation and recording tools ensure continuous verification of the latest state of development. Airbag testing Drop tower Pedestrian safety Low-speed crash High-speed crash Occupant protection Active systems Out-of-position test Pendulum tests Safety of high-voltage vehicles Target/referencing systems Measuring and analysis systems Misuse of active pedestrian safety objects From rolling noise, engine noise and wind noise to individual perception, consumers have high quality standards when it comes to an acoustically optimised and noise-free vehicle. Bertrandt combines virtual simulation and physical testing methods to provide optimum solutions in product development. Structure-borne/air-borne noise analysis Prevention of unwanted noise Drivetrain acoustics Complete vehicle acoustics Passive acoustics (damping, insulation, absorption) Test bench operation and mobile measurement Intensity measurement, material testing Electrical and electronic (EE) reliability testing is focused on the physical testing of EE vehicle components in passive and active operation under mechanical, chemical and climatic conditions. Hybridisation and electrification of the powertrain are also key innovation fields. We test electric machines and lithiumion cells/modules as well as other energy storage systems. All testing facilities have the Hazard Level 5 safety level and are fitted with ATEX-certified testing equipment. Functional/endurance tests Parameter tests Chemical stress/resistance Thermal shock water/air Thermal loads, real-time test Calendar tests Symmetrisation Tests under climatic conditions and humidity, inertised Self-discharge Composite tests Electric machine endurance tests Increasing safety requirements in the aircraft engineering industry demand special know-how as well as certified and listed testing laboratories for testing aircraft components. Bertrandt offers an extensive range of services to support customers from the aircraft engineering industry in meeting these challenges. Our testing facilities have official certification according to RTCA DO-160. Operational shock Windmilling Flight attitude testing Pressure resistance Material testing Packaging testing RTCA DO-160 MIL STD 810F HVAC A range of different concept, prototype and pre-production vehicles are needed to test the properties of complete cars during the development process. We offer all the services needed to construct and modify cars with conventional and alternative powertrains. Work preparation Logistics Power network commissioning Wiring loom development Body construction Vehicle assembly Vehicle commissioning Quality assurance Vehicle modification Waste management operations Evaluation and documentation We provide our customers with full support, including test planning, implementation and documentation. In addition to testing, we also offer vehicle construction and modification services. Workshop support adds the finishing touch to our portfolio. The end result is a safe and reliable vehicle. Planning/implementation/ commissioning System/module/ component tests Complete vehicle testing Homologation planning/ implementation Benchmarking analyses Vehicle disassembly/ disposal

12 TESTING 13 OUR LOCATIONS United States 2 locations China 2 locations Head office Ehningen Telephone +49

com Germany Aalen Augsburg Bremen Cologne Donauwörth Ehningen (Stuttgart) Friedrichshafen Gaimersheim

Mannheim Mönsheim (Weissach) Munich Neckarsulm Neutraubling (Regensburg) Nufringen Sassenburg Stuttgart

Montbéliard Toulouse Hungary Györ (Budapest) Spain Barcelona Turkey Istanbul United Kingdom Dunton United

6 12 TESTING 13 OUR LOCATIONS United States 2 locations China 2 locations Head office Ehningen Telephone info@bertrandt.com Germany Aalen Augsburg Bremen Cologne Donauwörth Ehningen (Stuttgart) Friedrichshafen Gaimersheim (Ingolstadt) Ginsheim-Gustavsburg (Rüsselsheim) Hamburg Kassel/Baunatal Leipzig Leonberg Ludwigsburg Mannheim Mönsheim (Weissach) Munich Neckarsulm Neutraubling (Regensburg) Nufringen Sassenburg Stuttgart Tappenbeck (Wolfsburg) Weil im Schönbuch (Stuttgart) China Changchun Shanghai France Bièvres (Paris) Montbéliard Toulouse Hungary Györ (Budapest) Spain Barcelona Turkey Istanbul United Kingdom Dunton United States Rochester Hills, MI Greenville, SC You can find further information to our sites on: en/company/locations Turkey Europe United Kingdom Germany 36 locations France 3 locations Spain Hungary

00 HIER STEHT SCHÖNER BLINDTEXT ESSAIS 00 A decentralised structure combined with a broad and allencompassing range of services ensures that Bertrandt is a reliable and competent development partner

7 00 HIER STEHT SCHÖNER BLINDTEXT ESSAIS 00 A decentralised structure combined with a broad and allencompassing range of services ensures that Bertrandt is a reliable and competent development partner in close proximity to its customers. PROJECT ENQUIRIES AND FURTHER INFORMATION Our special expertise and our many years of experience in project and process management make us an interdisciplinary technology expert who can efficiently take the entire product development process to a successful conclusion. Are you looking for a technology specialist who really understands your needs? Then please send your enquiry to: testing@bertrandt.com Further information about our entire range of services can be found online at:

FUNCTIONAL DESIGN/ SIMULATION (CAE)

FUNCTIONAL DESIGN/ SIMULATION (CAE) Bertrandt AG Head office Birkensee 1 71139 Ehningen Telephone +49 7034 656-0 Telefax +49 7034 656-4100 www.bertrandt.com www.sahara.de Photos: Andreas Körner, Stuttgart; Bertrandt archive, istockphoto,