ODU SINGLE CONTACTS ODU SPRINGTAC ODU LAMTAC

Transcription

1 OU SINGL ONTTS ontact technologies for the most demanding of requirements. Up to,700, 00,000 mating cycles and more. OU SPRINGT OU LMT OU SINGL ONTTS OU TURNT

2 OU SINGL ONTTS WITH SPRINGWIR N LMLL THNOLOGY TL O ONTNTS TURS ontact diameter 0.76 mm to 60 mm High -carrying capacity Vibration resistance High contact reliability High mating cycles (up to Million) PPLITIONS nergy emobility Industrial Measuring and testing Medical Military and security TH OU ORPORT GROUP...4 PROUT INORMTION...0 ontact technology... 2 ontact principle... 4 OU QH quick-change head (connector saver) principle... 7 Overview OU Single contacts... 8 pplication specific solutions...20 OU SPRINGT...22 OU SPRINGT socket with solder/screw termination OU SPRINGT socket with crimp termination OU SPRINGT socket with outer thread OU contact pin with solder/screw termination OU contact pin with crimp termination OU SPRINGT externally flexed contact pin with solder/screw termination OU SPRINGT LTSOKT...30 OU SPRINGT latsocket for 2-point measurement, with crimp termination OU SPRINGT latsocket for 2-point measurement, QH quick-change head (connector saver) OU SPRINGT latsocket for 4-point measurement (Kelvin measurement), with solder termination OU LMT...36 OU LMT socket with solder/screw termination OU LMT socket with crimp termination OU LMT socket with outer thread OU contact pin with solder/screw termination OU contact pin with crimp termination TOOLS N SSORIS Termination technology rimping tools Maintenance kit THNIL INORMTION...54 urrent-carrying capacity Installation instructure onversions / WG... 6 hamber dimensions for OU SPRINGT latsocket Technical terms ll shown connectors are according to I 6984:2008 (V 0627:2009); connectors without breaking capacity (O). ll dimensions in mm. Most of the pictures are illustrations. ll data and specifications subject to change without notice. Issue:

3 PRT LLIN. OU WORLWI OU Scandinavia OU enmark ps OU-US Inc. OU GmbH & o. KG Headquarters OU (Shanghai) International Trading o., Ltd. OU Japan K.K. RTING ONNTIONS, UILING LLINS, OLLORTING INTO TH UTUR: WHTHR TWO THNIL OMPONNTS OM TOGTHR TO ORM UNIT OR POPL OM TOGTHR TO STRIV OR GRT RSULTS TH KY IS TO SPIR IN HIVING SUPR RSULTS. THIS GOL RIVS OUR WORK. PRT ONNTIONS THT INSPIR N LIVR ON TH PROMISS. OU Italia S.R.L. OU rance SRL OU-UK Ltd. OU GROUP OVRVIW RTII QULITY More than 70 years of connector experience IN N ISO million in turnover ISO/TS 6949 Over,650 employees worldwide IN N ISO sales subsidiaries: hina, enmark, rance, Germany, Italy, Japan, Sweden, the UK and the US ISO 3485 ll technologies under one roof: esign and development, machine tool and special machine construction, injection, stamping, turning, surface technology, assembly and cable assembly UL-certified cable assembly s of ebruary 206 or a complete list of our certifications, please visit our website. * * Wide range of UL, S, VG and V licenses

4 TH OU GROUP INGNIOUS IS PRT SOLUTIONS OU S PROUT PORTOLIO. Versatile connector solutions for transmission of power, signals, data, or media OU never fails to offer the right interface when quality and absolute reliability are the top priorities. OMPT MOULR ONNTOR SOLUTIONS PUSH-PULL IRULR ONNTORS SINGL ONTTS HVY-UTY & OKING N ROOTI ONNTOR SOLUTIONS PPLITION N USTOMR-SPII SOLUTIONS L SSMLY pplication-specific hybrid interface or manual mating and automatic docking The highest packing density lexible modular construction Multitude of data transmission modules Variety of locking options available or the transmission of signals, power, high, high voltage, coax, high-speed data, fiber optics and other media such as air or fluid. Mating cycles scalable as required from 0,000 to over 00,000 ( million) ircular connector series in robust metal or plastic housing ontacts for soldering, crimping and P termination With Push-Pull locking mechanism for a secure connector 2 up to 55 contacts IP 50 to IP 69 utoclavable for medical applications Versatile connector technologies Outstanding reliability, lifetime and durability Up to million mating cycles urrent-carrying capacity of up to 2,400 amperes and more Rugged contact systems, suitable even for harsh environment conomical solutions for automatic processing xtremely durable even under extreme / harsh environments Interference-free and secure connection, even under vibration Up to 500 (higher s upon request) High contact security due to the springwire technology High pin density due to a minimum contact diameter Low contact resistance ontacts, connectors and assemblies for the highest technical requirements as well as special applications irst-class implementation expertise High level of vertical manufacturing all competences and key technologies under one roof xpert advice based on mutual partnership ast development and production omplete systems from a single source based on years of assembly expertise State-of-the-art production facilities with 00% end testing, high-voltage testing, component testing and pressure testing up to 00 bar leanroom production Hot-melt and high-pressure injection molding ustomer-specific labeling Rapid prototyping of samples

5 TH OU GROUP MOR THN ONNTION MIL MSURMNT N TSTING OUR KNOW-HOW OR YOUR SUSS. MILITRY N SURITY INUSTRIL NRGY MOILITY HIGH PRORMN ONNTOR THNOLOGY OR MNING KY MRKTS ustomers rely on OU technology wherever first-class, high-performance connector solutions are required. ll our skills go into our products to ensure your success. In addition to the top quality, reliable stability and maximum flexibility in customer-specific requirements, our products also stand for dynamics, reliability, safety, precision, efficiency and sustainability. nd they guarantee unrestricted functionality for the final product due to our high quality connectors. OU PRT LLIN. PPLITION-SPII SOLUTIONS emands that can t be pigeon-holed call for creative specialists who think outside the box. OU offers the type of expertise that focuses solely on the specific requirements of our customers. or every development order we get, we not only perform a thorough check to make sure it s feasible, we intensively incorporate our customers in the ongoing design process. This guarantees an impressive, custom-fit final result. Our solutions are frequently based on the modifications of our products, especially for the OU MINI-SNP and OU-M connectors. HIGH LVL O VRTIL INTGRTION OU combines all the competences and key technologies for the connector manufacturing. These include design and development, machine tool and special machine construction, injection, stamping, turning, surface technology, assembly and cable assembly and our own test laboratory. INIVIUL L SSMLY Our production skills together with our cutting edge production facilities from urope, hina and the US enable us to deliver to our customers local tested assemblies and also global ones.

6 PROUT INOS KPITL PROUKTINO PROUT INORMTION ontact technology... 2 ontact principle... 4 OU QH quick-change head (connector saver) principle... 7 Overview OU single contacts... 8 pplication specific solutions OU SINGL ONTTS Table of ontents Table of ontents

7 ONTT THNOLOGIS OR WI VRITY O SPIITIONS PROUT INO OU s extensive product portfolio offers highly specialized contact types. The functionality and properties of each contact system have been precisely geared to each specific application. They are available in a wide range of dimensions and termination types. TH RUGG ON: Suitable even for harsh environments Turned, slotted contacts > 0,000 mating cycles Low and stable mating and demating s Tiniest dimensions possible, down to 0.3 mm contact diameter Mating possible at an angle of up to 5 TH MRTHON RUNNR: Outstanding reliability, lifetime and durability with up to million mating cycles ontact with springwire technology Very high contact security Low mating and demating s Very high vibration resistance Low contact resistance High -carrying capacity OU SPRINGT OU TURNT TH HIGH VOLUM ONTT: conomical contact system for automatic processing Stamped contacts > 0,000 mating cycles Standard contacts for use in charging plugs (IP 67) ost-efficient alternative for high volumes TH HIGH PRORMN ONTT: Maximum -carrying capability and temperature resistance of up to 80 ontact with lamella technology urrent-carrying capacity of up to 2,400 amperes > 0,000 mating cycles High vibration resistance Low contact resistance utomated lamella assembly High contact security OU LMT OU STMPT 2 Table of ontents Table of ontents 3

8 PROUT INORMTION PROUT INORMTION ST ONNTIONS TH ONTT PRINIPL PROUT INO OU contacts meet the highest quality standards and enable safe, reliable connections. OU provides high-performance contact technologies. In the turned contact category, we essentially distinguish between lamella, springwire and slotted contacts. Several socket pieces are available. The pins, which are identical, are always made of solid metal. OU SPRINGT ontacts with springwire technology The OU SPRINGT is the most effective contact system on the market. It offers maximum reliability and an exceptionally long durability. ue to the many independent wire springs, a constant transmission is provided at all times. ven the smallest contact, at 0.76 mm in diameter, contains 5 individual springs. In other words, 5 contact surfaces are present in this tiny contact area. OU LMT ontacts with lamella technology The OU LMT is a high-performance contact system with lamella technology. It possesses high -carrying capacity and can be used at temperatures of up to 80. It consists of a turned carrier containing one or several stamped lamella belts. The lamella s individual slats make for a multitude of contact points, thereby guaranteeing a high level of contact security and ease of connecting. MT MT ody SOKT Spark protection PIN MT SOKT PIN SOKT PIN MT SOKT PIN Springwires ody Lamella NITS Outstanding reliability, lifetime and durability with up to million mating cycles Very high contact security Low mating and demating s Very high vibration resistance Low contact resistance High -carrying capacity NITS urrent-carrying capacity of up to 2,400 amperes > 0,000 mating cycles High vibration resistance Low contact resistance utomated lamella assembly High contact security 4 Table of ontents Table of ontents 5

9 PROUT INORMTION PROUT INORMTION TH OU QH QUIK-HNG H (ONNTOR SVR) PRINIPL PROUT INO OU TURNT Slotted contacts With the OU QH quick-change head (connector saver) principle, the socket has a contact pin termination instead of a conventional cable termination. The contact pin can be mated with an OU SPRINGT or OU LMT socket installed in an assembled connector (base part). Sockets with a QH termination are integrated in an insulator (interchangeable part) which can be front-mounted to the connector. This way, you can quickly and easily exchange the test adapter without any further assembly. The use of a wide variety of interchangeable parts provides you with a maximum amount of flexibility for your production. The universal OU TURNT contact system combines the very best contact properties and high quality with economic prices. It has stood the test of even the toughest application areas. The contact principle can even be used in dimensions as tiny as 0.3 mm in diameter. epending on the variety of slotted contact, the connector systems offers two or four contact areas. Interchangeable part ase part MT MT PIN SOKT PIN SOKT ase part Interchangeable part evice under test OU SPRINGT latsocket with QH termination OU SPRINGT socket NITS Turned, slotted contacts Rugged contact system, suitable even for harsh environment > 0,000 mating cycles Low and stable mating and demating s Tiniest dimensions possible, down to 0.3 mm contact diameter Mating possible at an angle of up to a 5 PROGRSS IN TSTING THNOLOGY Stamped flat contacts (pins) are widely used in automotive electronics and equipment engineering. In standard series connectors, the counterpart consists of stamped sockets crimped to the cables and locked into the insulator. These stamped socket contacts typically allow for only a few mating cycles and are practically unsuitable for testing. This is also because of their often strong mating and demating s. test s. ombined with the OU QH quick-change head (connector saver) principle, many million mating cycles can be achieved. or customer-specific versions not covered by our standard portfolio, please contact us directly. Simply scan QR-ode for download of the brochure OU TURNT. OU SPRINGT latsockets have been specifically developed for measuring and testing technology. They allow for over 50,000 mating cycles and reliably transmit even very high OR MOR INORMTION, GO TO PG 32 6 Table of ontents Table of ontents 7

10 PROUT INORMTION PROUT INORMTION OVRVIW OU SINGL ONTTS PROUT INO OU Single contacts create perfect connections. rom simple applications to complex specifications and even in the toughest environmental conditions our contacts offer ideal solutions. Including the highest level of contact safety and reliability. OU SPRINGT SOKTS N PINS S. 24 OU SPRINGT LTSOKTS S. 32 OU LMT SOKTS N PINS S. 38 Our portfolio includes universal contact varieties with a practical crimp terminal as well as a solder/screw terminal. Our sockets with an external thread allow you to integrate our time-tested contact technology even in the tightest of installation spaces. OU SPRINGT socket Solder/screw termination OU SPRINGT latsocket rimp termination OU LMT socket Solder/screw termination Our sockets are ideally complemented with our OU contact pins for a maximum service life and perfect contacts. OU SPRINGT socket rimp termination OU LMT socket rimp termination OU SPRINGT socket Outer thread OU SPRINGT latsocket QH quick-change head (connector saver) OU LMT socket Outer thread OU contact pin Solder/screw termination OU LMT socket Outer thread OU contact pin rimp termination OU SPRINGT latsocket Solder termination OU contact pin Solder/screw termination xternally flexed contact pin Solder/screw termination OU contact pin rimp termination 8 Table of ontents Table of ontents 9

11 PROUT INORMTION PROUT INORMTION PPLITION-SPII SOLUTIONS When standard solutions reach their limits, it s time to bring in the specialists who can think outside the box to find creative solutions. OU has experts like this and they ll put all their focus on your specific needs. We do more than simply carry out a feasibility test for each development contract. We also closely collaborate with our customers throughout the design process. This way, we can guarantee impressive customized results. Our custom solutions are often based on modifications of standard solutions. PROUT INO USTOMIZ ONNTORS The angled OU pin contact connects a OU LMT socket, which connects the module block with a battery storage system. The OU product, which we manufacture right down to the cable assembly, guarantees easy installation, proven -carrying capability in its lamella technology and touch protection. nd provides perfect connections. enefits omplete solution from one source Over 0,000 mating cycles RTNGULR ONNTOR complex 90 connector including the OU LMT technology is used for stackable module supply in lasers. The highly flexible conductor decouples vibrations. enefits 90 angular outlet Very high -carrying capacity Intelligent termination technology Highly flexible braid MILLION MTING YLS Our OU SPRINGT offers top performance for welding transmission in a tool-changing system. n intelligent crimp termination system ensures maximum flexibility in the tiniest of installation spaces as well as one million mating cycles. HIGH URRNT-RRYING PITY OMIN WITH HIGH TMPRTUR RSISTN The time-tested OU LMT series has been combined with a stamped contact body. enefits fficient stamping technique utomated assembly 00 % final check OU LMT ON TH TST NH The reliable transmission of high performance under climate changing conditions demand high requirements to the contact system and connection technology. OU LMT combines this in this docking solution in an extraordinary way. enefits System solution from a single source Low coupling s Temperature stable termination technology OU M SILVR-LIN To find more interesting solutions for docking, simply scan this code Table of ontents Table of ontents 2

12 SRI OU SPRINGT KPITL SPRINGT OU SPRINGT OU SPRINGT socket with solder/screw termination OU SPRINGT socket with crimp termination OU SPRINGT socket with outer thread OU contact pin with solder/screw termination OU contact pin with crimp termination OU SPRINGT externally flexed contact pin with solder/screw termination OU SINGL ONTTS Table of ontents Table of ontents

13 OU SPRINGT OU SPRINGT OU SPRINGT SOKT OU SPRINGT SOKT ontact with springwire technology ontact with springwire technology SOLR/SRW TRMINTION RIMP TRMINTION SW M L Q OU SPRINGT Part number imensions Mechanical data lectrical data SW M L Mating emating Nominal Max. continuous Surge ontact resistance mm mm mm mm mm mm Thread mm N N k µω M M M M M M M M M M M M M M M Part number imensions Mechanical data lectrical data Q Mating emating Nominal Max. continuous Surge ontact resistance mm mm mm mm mm mm² N N k µω Other variants, sizes and finishes available on request. See Technical Information starting on page 55. Other variants, sizes and finishes available on request. See Technical Information starting on page 55. THNIL T Suitable for contact pins (page 27 and 28) Suitable for screwing to power busbars, backplanes and contact blocks ables with lugs can be easily connected ables can be soldered into the solder hole THNIL T Suitable for contact pins (page 27 and 28) asy and quick connection by crimping (crimp information starting on page 46) Suitable for connecting harmonized cables Part number crimping tool see table on page Table of ontents Table of ontents 25

14 OU SPRINGT OU SPRINGT OU SPRINGT SOKT Socket with through-hole ontact with springwire technology OU ONTT PIN or all OU SPRINGT sockets OUTR THR SOLR/SRW TRMINTION SW M M L OU SPRINGT Part number imensions Mechanical data lectrical data M Mating emating Tightening torque Nominal Max. continuous Surge ontact resistance mm mm mm mm Thread N N N k µω M7 0, Other variants, sizes and finishes available on request. See Technical Information starting on page 55. THNIL T Suitable for contact pins (page 27 and 28) Suitable for screwing to power busbars, backplanes and contact blocks an be connected at both ends Part number imensions x SW M L mm mm mm mm mm mm mm Thread mm M M M M M M M M M M M M M M M M M M Other variants, sizes and finishes available on request. Tolerance diameter. THNIL T Suitable for all round OU SPRINGT sockets Suitable for screwing to power busbars, backplanes and contact blocks ables with lugs can be easily connected ables can be soldered into the solder hole 26 Table of ontents Table of ontents 27

15 Q OU SPRINGT OU SPRINGT OU ONTT PIN XTRNLLY LX ONTT PIN or all OU SPRINGT sockets or solder/screw termination RIMP TRMINTION SOLR/SRW TRMINTION M L OU SPRINGT Part number imensions x Q mm mm mm mm mm mm mm² Part number imensions Mechanical data lectrical data M L Mating emating Nominal Max. continuous ontact resistance mm mm mm mm mm Thread mm N N µω Other variants, sizes and finishes available on request. Tolerance diameter M M M M M M M M M M M M Other variants, sizes and finishes available on request. See Technical Information starting on page 55. THNIL T Suitable for contact holes H9 ables with lugs can be easily connected ables can be soldered into the solder hole THNIL T Suitable for all round OU SPRINGT sockets asy and quick termination by crimping (crimp information starting on page 46) Suitable for connecting harmonized cables Part number crimping tool see table on page Table of ontents Table of ontents 29

16 OU SPRINGT LTSOKTS SRI KPITL LHUHSN OU SPRINGT LTSOKTS OU SPRINGT latsocket for 2-point measurement, with crimp termination OU SPRINGT latsocket for 2-point measurement, QH quick-change head (connector saver) OU SPRINGT latsocket for 4-point measurement (Kelvin measurement), with solder termination...34 OU SINGL ONTTS Table of ontents Table of ontents

17 I I I I I OU SPRINGT LTSOKT L L L L OU SPRINGT LTSOKT OU SPRINGT LTSOKT LHUHSN LHUHSN LHUHSN or 2-point measurement latsocket with springwire technology 2Punkt RIMP TRMINTION 2Punkt 2PunktSZO Nr. 5 SZO Nr. 5 OU SPRINGT LTSOKT or 2-point measurement latsocket with springwire technology SZO Nr. 5 QH (QUIK HNG H) 2Punkt SS Nr. Nr. 66 Part number 2Punkt K Surface 2PunktSS Nr g ± ± u g H G H G H G ±.5.5 ± u g u or pin g u g u L 2Punkt Termination in mm² K L ± 2 3 ± K L 4Punkt 4Punkt 4Punktvergrößert um 4Punktvergrößert 25% um 4Punktvergrößert 25% um 25% Illustration applies to part number imensions Mechanical data lectrical data SS Nr. 6 L Mating emating Nominal Max. ontact continuous resistance mm mm mm mm mm mm mm N N mω ± 2 5 ± ± 2 5 ± L SS Nr. 6 K K H H g ± ± ± u Part number Surface or pin g u g u g u Other variants, sizes and finishes available on request. See Technical Information starting on page ± ± 2 3 ± G G G G 4Punkt 4Punktvergrößert um um 25% imensions Mechanical data lectrical data G H I K Mating Illustration applies to part number emating Nominal Max. continuous ontact resistance mm mm mm mm mm mm mm mm mm mm N N mω ± ±.5.5 ± ± ± 2 5 ± OU SPRINGT LTSOKT SRI L G Other variants, sizes and finishes available on request. See Technical Information starting on page 55 THNIL T High -carrying capacity Ideal for test adapters > mating cycles Material: uzn-alloy Part number crimping tool see table on page 5 hamber dimensions on page 62 G G G G G THNIL T With circular termination pin, suitable for OU SPRINGT and OU LMT sockets Ideal for test adapters > 50,000 mating cycles Material: uzn alloy hamber dimensions on page 62 G LHUHSN 32 Table of ontents Table of ontents 33

18 OU SPRINGT LTSOKT H G OU SPRINGT LTSOKT OU SPRINGT LTSOKT or 4-point measurement (Kelvin measurement) lat contact with springwire technology OR YOUR NOTS SOLR TRMINTION 4Punkt 4Punktvergrößert um 25% G G Part number Surface Size or pin Termination imensions Mechanical data lectrical data G Mating emating Nominal Max. continuous ontact resistance mm² mm mm mm mm mm mm mm N N mω OU SPRINGT LTSOKT SRI L g Löt u ± 2 3 ± g u Löt ± 2 5 ± Other variants, sizes and finishes available on request. See Technical Information starting on page 55. THNIL T or precise measuring of low electric resistances Mutually insulated termination for and voltage path Ideal for test adapters > 50,000 mating cycles Material: uzn alloy hamber dimensions on page 62 LHUHSN 34 Table of ontents Table of ontents 35

19 SRI KPITL LMT OU LMT OU LMT socket with solder/screw termination OU LMT socket with crimp termination OU LMT socket with outer thread OU contact pin with solder/screw termination OU contact pin with crimp termination OU LMT OU SINGL ONTTS Table of ontents Table of ontents

20 OU LMT OU LMT OU LMT SOKT OU LMT SOKT ontact with lamella technology ontact with lamella technology SOLR/SRW TRMINTION RIMP TRMINTION SW M L Q Part number imensions Mechanical data lectrical data SW M L Mating emating Nominal Max. continuous Surge ontact resistance mm mm mm mm mm mm Thread mm N N k µω M M , M M M M M Part number imensions Mechanical data lectrical data Q Mating emating Nominal Max. continuous Sourge ontact resistance mm mm mm mm mm mm² N N k µω , M M M M OU LMT M M M M M , M , Other variants, sizes and finishes available on request. See Technical Information starting on page 55 THNIL T Suitable for contact pins (page 42 and 43) Suitable for screwing to power busbars, backplanes and contact blocks ables with lugs can be easily connected ables can be soldered into the solder hole Other variants, sizes and finishes available on request. See Technical Information starting on page 55. THNIL T Suitable for contact pins (page 42 and 43) asy and quick termination by crimping (crimp information see page 46) Suitable for connecting harmonized cables Part number crimping tool see table on page Table of ontents Table of ontents 39

21 OU LMT OU LMT OU LMT SOKT OU LMT SOKT ontact with lamella technology ontact with lamella technology OUTR THR OUTR THR M M M Part number imensions Mechanical data lectrical data M Mating emating Tightening torque Nominal Max. continuous Sourge ontact resistance mm mm mm mm Thread N N Nm k µω M M M M M M M Part number imensions Mechanical data lectrical data M Mating emating Tightening torque Nominal Max. continuous Sourge ontact resistance mm mm Thread N N Nm k µω M M M M M M M M Other variants, sizes and finishes available on request. See Technical Information starting on page M Other variants, sizes and finishes available on request. See Technical Information starting on page 55. OU LMT THNIL T Suitable for contact pins (page 42 and 43) Suitable for screwing to power busbars, backplanes and contact blocks THNIL T Suitable for contact pins (page 42 and 43) Suitable for screwing to power busbars, backplanes and contact blocks 40 Table of ontents Table of ontents 4

22 Q OU LMT OU LMT OU ONTT PIN OU ONTT PIN or all OU LMT sockets or all OU LMT sockets SOLR/SRW TRMINTION RIMP TRMINTION SW M L Part number imensions x SW M L Part number imensions x Q mm mm mm mm mm mm mm Thread mm M M M M M M M M M M M M M M M M M M Other variants, sizes and finishes available on request. Tolerance diameter. mm mm mm mm mm mm mm² Other variants, sizes and finishes available on request. Tolerance diameter. THNIL T Suitable for all round OU LMT sockets asy and quick termination by crimping (crimp information see page 46) Suitable for connecting harmonized cables Part number crimping tool see table on page 49 OU LMT THNIL T Suitable for all round OU LMT sockets Suitable for screwing to power busbars, backplanes and contact blocks ables with lugs can be easily connected ables can be soldered into the solder hole 42 Table of ontents Table of ontents 43

23 KPITL WRKZUG TOOLS N SSORIS Termination technology rimping tools Maintenance kit TOOLS OU SINGL ONTTS Table of ontents Table of ontents

24 TOOLS TOOLS TRMINTION THNOLOGY OU offers three different contact termination technologies for the single contacts: rimp Solder Screw SOLR TRMINTION Termination technology in which a molten additional metal (solder) with a lower melting point than the base materials to be connected is used to attach two metallic materials to one another. In contrast to crimping, the wire to be soldered can also be considerably smaller than the intended solder hole. Warning: avoid unacceptable temperature increases in sockets. SOLR TRMINTION RIMP TRMINTION Using contacts to establish connecting lines through crimping creates a permanent, secure and corrosion-free connection. ven for lay persons, crimping is easy and quick to carry out. HXGONL RIMPING Through crimping, the conductor and contact materials in the compressed areas become so dense as to create a connection which is nearly gas-tight, and with a tensile strength befitting the conductor material. rimping can be carried out in the tiniest of diameters as well as in larger diameters. or small diameters ( mm²), eight-point crimp tools are used; six-point crimp tools are used for larger dimensions. The corner measurement of the crimping is never larger than the original diameter. The cable insulation is not damaged in the process and can be directly attached to the connector end. 8-POINT RIMPING SRW TRMINTION This connection is established through lugs with lamellar disks and nuts. isks and nuts are not included in standard deliveries (are available upon request). TRMINTION TO LUG or error-free crimping, the bore diameter must be perfectly fitted to the cable. Such error-free crimping is only guaranteed if using OU-recommended crimping tools. In order to correctly advise you, we need to know your cable type and profile, preferably by means of a sample and corresponding data sheet. TRMINTION TO POWR USRS TOOLS 46 Table of ontents Table of ontents 47

25 TOOLS TOOLS RIMPING TOOLS Suitable for all round OU SPRINGT and OU LMT contact pins or more crimping information, see table on page 49 RIMPING INORMTION Tools for round OU SPRINGT and OU LMT contacts 8-POINT RIMPING TOOL OR ROSS-STIONS ROM 0.08 TO 2.5 MM² Termination cross-section Stripping length 8-pt crimping tool Hexagonal crimping tool Mechanical hexagonal crimping tool Hydraulic hexagonal crimping tool HXGONL RIMPING TOOL OR ROSS-STIONS ROM 2.5 TO 6 MM² HXGONL RIMPING TOOL OR ROSS-STIONS ROM 0 TO 50 MM² PRT NUMR: Hand crimping tool with user-friendly digital display and e rgonomical design. PRT NUMR: Reliable hand crimping tool with optimized power transmission and an ergonomic design for easy handling. PRT NUMR: High pressing for weaker hands due to precision mechanics. The folding head facilitates work with bulky connector forms and changing crimp inserts. OR RIMPING JWS, GO TO PG 49. rimping jaws must be ordered separately. mm² mm > 0.65 < > 0.90 < Profile no Profile no Profile no Profile no rimp inserts must be ordered separately. HXGONL RIMPING TOOL OR ROSS-STIONS ROM 70 TO 500 MM² PRT NUMR: Very high pressing for weaker hands due to hydraulics. OR RIMPING JWS, GO TO PG 49. rimping jaws must be ordered separately. TOOLS 48 Table of ontents Table of ontents 49

26 TOOLS TOOLS RIMPING TOOLS RIMPING TOOLS or OU SPRINGT latsockets Tools for OU SPRINGT latsockets -PROIL RIMPING TOOL OR ROSS-STIONS ROM 0.25 TO 0.5 MM² Size Termination cross-section rimping tool rimping tool PRT NUMR: Manual crimping tool with locking system for reliable crimping. mm mm² Profile 0,25 / position Profile 0,35 / position Profile 0,5 / position / Profile Profile Profile 2 -PROIL RIMPING TOOL OR ROSS-STIONS ROM 0.5 TO 4 MM² Profile 3 PRT NUMR: Manual crimping tool with locking system for reliable crimping. Screw termination onnnection thread Tightening torque (maximum) Nm Maximum tightening torque with solid screw termination and standard material (brass). M M3 0.5 M4.2 M5 2 M6 3 M8 6 M0 0 M2.5 6 M M M M M TOOLS 50 Table of ontents Table of ontents 5

27 TOOLS TOOLS MINTNN KIT OR OU SPRINGT N OU LMT ONTTS OR YOUR NOTS ontact lubrication improves the mechanical properties of contact systems. leaning the contact surfaces prior to lubrication is also recommended in order to remove pollution. With appropriate care, wear due to high mating frequency can be significantly minimised and the mating and demating s reduced. The cleaning and lubricating interval must be individually adapted to circumstances and should only be carried out with products recommended by the contact manufacturer. OU has put together a maintenance package to this purpose, so that lubrication can be carried out directly on location. cleaning brush and a special cleaning cloth, as well as precise instructions allow optimal care of the contacts. In the absence of other specifications, the maintenance package can be used for all OU contacts and connections. PRT NUMR: or technical properties of the maintenance package please refer our website: LNING INORMTION Maintenance instruction URTHR INORMTION Never submerge the connector in liquid. The connector may only be put back into operation again when it has been assured that it is completely dry. nsure that contact pins are not bent or otherwise damaged. The connector may no longer be used when damage or other signs of wear are detected. lean with maximum 2.5 bar compressed air to avoid contact damage. slight blackening of the contact points may occur over the course of the service life and represents no impairment of the electrical properties. Recommended cleaning agent Soap: liquid soaps on sodium bicarbonate or potassium base. lcohol: ethanol 70 %, isopropyl alcohol 70 %. TOOLS 52 Table of ontents Table of ontents 53

28 KPITL THNISH INO THNIL INORMTION urrent-carrying capacity Installation instruction onversions/wg... 6 hamber dimensions for OU SPRINGT latsockets Technical terms OU SINGL ONTTS Table of ontents Table of ontents THNIL INORMTION

29 THNIL INORMTION THNIL INORMTION S OR URRNT-RRYING PITY erating measurement procedure I :2002 (IN N :2003) URRNT-RRYING PITY IGRM OU SPRINGT STRUTUR O TH SIS URRNT RRYING PITY URV urrent carrying capacity in amperes I 3 Δt 3 Upper limit temperature given by the materials Δt 2 mbient temperature in Temperature rise due to Joule heat in K I urrent I Δt I mbient temperature t t 3 t 2 t connector s carrying capacity is determined by measure ment. It is determined by taking into account the self-heating due to Joule heat and the ambient temperature, and is limited by the thermal properties of the contact materials used; the upper limit temperatures of these materials should not be exceeded. The relationship between, the temperature increase caused as a result of the power dissipation at the contact resistor and the ambient temperature is depicted in a curve. The curve is drawn in a linear coordinate system with the I as the ordinate and the temperature t as the abscissa. The upper limit temperature is used as a limit for the diagram. In three measurements, the temperature rise due to Joule heat (Δt) is determined at different s in at least three connectors and the points determined in this process are connected into a parabolic basis curve. The corrected carrying capacity curve (derating curve) can be derived from the basis curve. The safety factor (0.8 In) can be used to give consideration to such values as manufacturing tolerances as well as to uncertainties in the temperature measurement and in the measurement setup I.5 I 3.5 I 5 I 6.5 I 8 I 0 I.5 I 3 I 5 I I 2 I 4 I 6 I 8 I 0 I 2 I 4 I 6 I 8 I I 4 I 8 I 2 I 6 I 20 I 25 I 27 I 3 I 35 I I 5 I 0 I 5 I 20 I 25 I 30 I 35 I 40 I 45 I I 5 I 0 I 5 I 20 I 25 I 30 I 35 I 40 I 45 I I 5 I 0 I 20 I 25 I 30 I 35 I 40 I 45 I 50 I I 0 I 20 I 25 I 35 I 45 I 55 I 60 I 70 I 80 I I 5 I 30 I 40 I 55 I 70 I 85 I 90 I 00 I 0 I I 5 I 30 I 45 I 60 I 80 I 95 I 0 I 25 I 40 I I 25 I 45 I 70 I 90 I 5 I 40 I 60 I 85 I 20 I I 30 I 60 I 85 I 5 I 45 I 75 I 200 I 235 I 275 I I 40 I 75 I 0 I 50 I 90 I 230 I 265 I 300 I 340 I I 45 I 90 I 40 I 85 I 230 I 280 I 320 I 360 I 400 I I 55 I 0 I 65 I 220 I 280 I 340 I 380 I 420 I 460 I I 60 I 20 I 80 I 245 I 30 I 375 I 430 I 480 I 520 I I 75 I 50 I 220 I 295 I 370 I 450 I 500 I 550 I 600 I I 80 I 60 I 235 I 35 I 400 I 480 I 540 I 590 I 650 I I 80 I 65 I 245 I 330 I 40 I 500 I 575 I 640 I 700 I I 85 I 75 I 260 I 350 I 435 I 530 I 600 I 675 I 750 I I 05 I 25 I 320 I 425 I 535 I 650 I 70 I 780 I 850 I I 20 I 235 I 350 I 470 I 590 I 720 I 800 I 875 I 950 I, I 50 I 300 I 440 I 590 I 740 I 900 I,000 I,00 I,200 I, Table of ontents Table of ontents ontact mm Nominal Measurement according to I :2002 (IN N :2003) (basis curve is shown). Upper limit temperature +20. onnection with the largest specified nominal cross-section. Max. continuous 57 THNIL INORMTION

30 THNIL INORMTION THNIL INORMTION URRNT-RRYING PITY IGRM OU LMT OR YOUR NOTS urrent carrying capacity in amperes mbient temperature in Temperature rise due to Joule heat in K I 4 I 8 I 2 I 6 I I 20 I I 30 I 35 I 40 I I 5 I 0 I 5 I 20 I I 25 I I 35 I 40 I 45 I I 7 I 4 I 20 I 30 I I 35 I I 50 I 55 I 65 I I 0 I 20 I 30 I 40 I I 55 I I 70 I 80 I 95 I I 5 I 25 I 40 I 50 I I 70 I I 95 I 0 I 25 I I 25 I 50 I 75 I 00 I I 30 I I 70 I 95 I 225 I I 30 I 60 I 90 I 20 I I 60 I I 220 I 250 I 290 I I 35 I 70 I 05 I 40 I I 85 I I 230 I 265 I 305 I I 35 I 70 I 0 I 45 I I 90 I I 250 I 290 I 340 I I 65 I 30 I 90 I 260 I I 340 I I 420 I 480 I 550 I I 85 I 70 I 255 I 350 I I 450 I I 555 I 620 I 700 I I 95 I 90 I 290 I 385 I I 50 I I 680 I 780 I 900 I I 60 I 320 I 475 I 635 I I 840 I I,00 I,255 I,450 I, I 70 I 340 I 55 I 690 I I 90 I I,90 I,360 I,570 I,700 ontact- mm Nominal Measurement according to I :2002 (IN N :2003) (basis curve is shown). Upper limit temperature +50. onnection with the largest specified nominal cross-section. Max. continuous 58 Table of ontents Table of ontents 59 THNIL INORMTION

31 THNIL INORMTION THNIL INORMTION INSTLLTION INSTRUTION ONVRSIONS/WG (MRIN WIR GUG) OU contact systems are used both as single contacts and in multi-pin connectors. One side (pin or socket side) or both sides should always have a floating mounting in order to compensate for manufacturing and assembly tolerances of the individual system components. OU contact systems are not suitable for guiding a plug-in system. omponents should be separately provided in order to implement a preliminary guidance piece. Preliminary guidance pieces are always recommended. Our OU SPRINGT and OU LMT contact series are able to compensate for the radial displacements of the insertion axis. The figure shows a cross-section through a mated contact pair with a radial axis shift. The contact springs or contact bars are still on the mating surfaces and consequently continue to ensure full contact reliability. Nominal contact diameter mm Max. r mm The deviation angle α of the insertion axis of the pin and socket should be max. ±. It is especially important to consider this when implementing a floating assembly position. INSTLLTION LRN permanently mounted RIL ISPLMNTS Mated with concentric axis one-way floating VITION NGL INSRTION XIS both-side floating Mated with radial axis shift Δr 60 Table of ontents Table of ontents ircular wire WG iameter rosssection Inch mm mm 2 Weight kg/km Max. resistance Ω/km 0 () (37/26) () (9/25) (37/28) () (9/27) (37/30) () (9/29) () (9/30) () (7/28) (9/32) () (7/30) (9/34) () (7/32) (9/36) () (7/34) (9/38) () (7/36) (9/40) () (7/38) (9/42) () (7/40) (9/44) () (7/42) , () , (7/44) , () , () , () , () , The merican Wire Gauge (WG) is based on the principle that the cross-section of the wire changes by 26 % from one gauge number to the next. The WG numbers decrease as the wire diameter increases, while the WG numbers increase as the wire diameter decreases. This only applies to solid wire. However, stranded wire is predominately used in practice. This has the advantage of a longer service life under bending and vibration as well as greater flexibility in comparison with solid wire. Stranded wires are made of multiple, smaller-gauge wires (higher WG number). The stranded wire then receives the WG numbers of a solid wire with the next closest cross-section to that of the stranded wire. In this case, the cross-section of the stranded wire refers to the sum of the copper cross-sections of the individual wires. ccordingly, strands with the same WG number but different numbers of wires differ in cross-section. or instance, an WG 20 strand of 7 WG 28 wires has a cross-section of mm², while an WG 20 strand of 9 WG 32 wires has a cross-section of 0.66 mm². Source: Gore & ssociates, Pleinfeld 6 THNIL INORMTION

32 THNIL INORMTION THNIL INORMTION OU SPRINGT LTSOKTS OU SPRINGT LTSOKTS HMR IMNSIONS OR MM HMR IMNSIONS OR MM Kammer 3 (6) Version with groove for secondary locking M : M : HMR IMNSIONS OR / 0.8 MM HMR IMNSIONS OR ( ) Kammer 2 Kammer 4 HTUNG 2 SPRHN - OKUMNT! HTUNG 2 SPRHN - OKUMNT! imensions without tolerance statement according to ISO 2768:989 (IN ISO 2768:99) fine. imensions without tolerance statement according to ISO 2768:989 (IN ISO 2768:99) fine. Slightly increased mating and demating s result for the articles and Table of ontents Table of ontents 63 THNIL INORMTION

33 THNIL INORMTION THNIL INORMTION THNIL TRMS THNIL TRMS MINT TMPRTUR Temperature of the air or other medium in which a piece of equipment is intended to be used in (I 44/709/V:204 (V 03-:204)). WG merican Wire Gauge (see page 6). SIS URV Metrologically established carrying capacity curve for connectors according to the measurement procedure described in I :2002 (IN N :2003) depending on the permissible limit temperature of the materials (see page 56). ONNTORS lso known as connectors without contact rating (O): (I 6984:2008 (V 0627:2009). n element which enables electrical conductors to be connected and is intended to create and/or separate connections with a suitable counterpart. ONNTORS WITH RKING PITY () (PLUG VI) connector which, when used correctly, may be mated or demated when live or under load. ONTT RSISTN Total resistance value measured from terminal to terminal. In this case, the resistance is significantly lower than the contact resistance. The specifications are average values. ORS lectrical conductor, solid wire or multi-wire strand, with insulation as well as any conductive layers. ables or leads may have one or more cores. RIMPING R The specified area of the crimp barrel in which the crimp termination is executed by means of deforming or shaping the barrel under pressure around the conductor. RIMP RRL terminal sleeve which can accommodate one or more conductor and be crimped by a crimping tool. RIMP ONNTION (RIMP TRMINTION) The permanent, non-detachable and solder-free mounting of a contact to a conductor via deforming or shaping under pressure to make a good electrical and mechanical connection. xecuted with crimping tool, press or automatic crimping machine (see page 46). URRNT-RRYING PITY (NOMINL URRNT N MXIMUM ONTINUOUS URRNT) The data relates to adequately dimensioned connection cable in accordance with I 60228:2004 (V 0295:2005; class 5), so that no significant temperature increase here. The indicated temperature increase takes place through the contact. The specifications are average values. RTING URV The corrected -carrying capacity curve, derived from the base curve determined (0.8 measured ). It factors in manufacturing tolerances as well as uncertainties in temperature measurement and measurement arrangement (see derating measurement method). RTING-MSURMNT MTHO I :2002 (IN N :2003) Measurement method to determine the -carrying capacity of connectors in consideration of the maximum permissible limit temperature (see page 56). LOWRMOST LIMIT TMPRTUR The lowest permissible temperature at which a connector may be operated. t OU Single contacts, it amounts to 40. LURITION ll standard contacts are lubricated at the factory. We recommend the OU maintenance package for subsequent lubrication (see page 52). MTRILS (STNR SIGN) Pins and carriers of the sockets are manufactured from a uzn alloy and silver or gold-plated. The lamellas consist of a ue alloy and are also silver or gold-plated. The springwire contact wires consist of a usn alloy and are also silver or gold-plated. MTING N MTING OR The required to fully insert or withdraw plugable elements without the influence of a coupling or locking device. The higher value of the mating is caused by the attachment peak. Subsequently, only the pure sliding has an effect. In the case of lamella contacts, the data refers to contacts in the lubricated state (status at delivery) and after approx. 30 mating cycles. The s are/may be higher in new condition (lubricated). In the case of springwire contacts, the data refers to contacts in new condition. The data represents average values with a potential fluctuation of ±50 %. MTING YLS Mechanical actuation of connectors and plug devices via push and pull action. mating cycle consists of one insertion and withdrawal action. OU s standard value for the OU TURNT 5,000 mating cycles, for OU LMT 0,000, for OU SPRINGT latsocket 50,000 and for OU SPRINGT 00,000 mating cycles. These values only apply to the following conditions: a clean environment, appropriate radial guidance and flawless counterpins. MX. ONTINUOUS URRNT The metrologically determined amperage at room temperature (approx. 20 ) which increases the contact temperature to the limit temperature. The values specified in the catalog apply to either individual contacts or completely assembled inserts / modules, as indicated. NOMINL URRNT I :2002 (IN N :2003) See rated. OPRTING TMPRTUR Range between the uppermost and lowermost temperature limits. OU SPRINGT: 40 to +20 OU LMT: 40 to +50 RT URRNT (NOMINL URRNT) The metrologically determined which is permitted to flow continuously throughall contacts at the same time and will increase the contact temperature by 45 Kelvin. The amperage is determined according to the derating measurement method (I :2002 (IN N :2003)) and derived from the derating curve. 64 Table of ontents Table of ontents SOLR ONNTION (SOLR TRMINTION) Termination technology in which a molten additional metal (solder) with a lower melting point than the base materials to be connected is used to attach two metallic materials to one another. SURG URRNT One-time impulse with a 0 ms load duration. TRMINTION ROSS-STION The specified cross-sections correspond to a fine-wire conductor structure pursuant to I 60228:2004 (V 0295:2005; class 5) or a fine-wire conductor structure (7/9 wire) according to WG (STM 258-4). TRMINTION THNOLOGIS Methods for connecting the leads to the electro-mechanical element, such as solder-free connections pursuant to I (IN N 60352): crimp, screw connection etc. or soldering connection (see page 46). UPPRMOST LIMIT TMPRTUR The maximum permissible temperature at which a connector may be operated. It includes contact heating through -carrying capacity. With OU Standard SPRINGT contacts, it amounts to +20, with OU Standard LMT contacts +50. Please consult OU for high-temperature applications. WIR Wires (solid conductors) are available with an insulator sleeve and/or electrical shielding. ables or conductors may be made up of one or more wires. GNRL NOT The connectors listed in this catalogue are intended for use in high voltage and frequency ranges. Suitable precautionary measures must be taken to ensure that people do not come into contact with live conductors during installation and operation. ll entries in this catalogue were thoroughly reviewed before printing. OU reserves the right to make changes based on the state of knowledge without prior notice without being obliged to provide replacement deliveries or refinements of older designs. 65 THNIL INORMTION

34 KOMM Werbeagentur Mühldorf a. Inn Odu GrOup worldwide HeadquarterS Odu GmbH & o. KG Pregelstraße, Mühldorf a. Inn, Germany Phone: , ax: , -mail: SaleS SubSidiarieS Odu Japan K.K. Phone: mail: sales@odu.co.jp Odu-uK ltd. Phone: mail: sales@odu-uk.co.uk Odu rance Sarl Phone: mail: odu@odu.fr Odu Scandinavia ab Phone: mail: sales@odu.se Odu-uSa inc. Phone: mail: sales@odu-usa.com Odu italia S.r.l. Phone: mail: sales@odu-italia.it Odu (Shanghai) international trading o., ltd. Phone: mail: oduchina@odu.com.cn urther information and specialized representatives can be found at: prodution SiteS Germany hina Mexico romania usa Otto unkel GmbH OU (Shanghai) onnectors Manufacturing o. LT OU Mexico Manufacturing S.R.L. de.v. OU Romania Manufacturing S.R.L. OU-US Inc. > Stempelfeld nicht lackieren < Simply scan the QR code to download the entire brochure. OU SINGL ONTTS / / 07 / The right is reserved to modify product and technical data. Odu denmark aps Phone: mail: odu.denmark@odu.de