New D4N, D4N-R, D4NH Compact Plastic Safety Limit Switches Replace Existing D4D Series

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1 NO: LS-021 PRODUCT: D4N/D4N-R/D4NH Limit Switches DATE: April 2005 TYPE: Product Release New D4N, D4N-R, D4NH Compact Plastic Safety Limit Switches Replace Existing D4D Series D4N-R Manual Reset Safety Limit Switch D4N Safety Limit Switch D4NH Hinged Door Switch The D4N Miniature Safety Limit Switch, D4N-R Miniature Manual Reset Safety Limit Switch and D4NH Miniature Hinged Safety-door Switch are all upgraded versions of the existing D4D-N, D4D-R and D4DH series of switches. All switches have new common upgraded features and design enhancements to make them more flexible when selecting the perfect product for the application. Key Features and Benefits Over 1000 different models to choose from with a variety of actuators, contact forms and conduit sizes: increase the saleability of equipment in the global market by using locally available parts. Gold Clad contacts: offers increased reliability when switching smaller loads such as PLC inputs when monitoring switch status or when switching up to 60A of current. Up to 3 contacts: allow for remote monitoring of the switch status without affecting the safety of the switch Zb contact form on all contacts: allows for the switching of loads with different polarities and voltages, even on snap-action contact models M12 connector models: decrease maintenance downtime with a M12 quick connect. IP67: upgraded enclosure allows for use in more harsh / wet environments. MBB contacts: make before break contact models allow the N.O. contacts to close before the N.C. contacts open. Bearing roller model (D4N only): Increases the life span of the lever in repeated use applications.

2 Target Market / Applications The D4N switches are designed for lighter-duty applications or in environments where the switches are not as susceptible to damage. Ideal uses for these types of switches are on access panel doors, travel detection of linear motion, over-travel of linear motion due to failed components (D4N-R). Elevator floor and over-travel detection Food & Beverage packaging equipment Printing - press Automotive, Machine Builders small robotic work-cells, assembly equipment, small part assembly lines Metal Fabricator machining center, various types of metal forming equipment Access Doors guarding the Rollers on Printers Small-sized Machine Tools plate rubber Detection of Elevators Upper and Lower Limits Molding Machines How Should This Product be Sold? The D4N and D4N-R switches can be used in both safety and non-safety applications, however the D4NH will primarily be used in safety door applications. When used in industrial safety applications switches require monitoring and thus require the use of a safety relay, safety relay unit or safety controller. Omron now carries a variety of options ranging from simple G7SA/G7SE force-guided relays to G9SA/G9SB safety relay units and now more advanced controllers such as the G9SX flexible safety unit and F3SX safety controller. 2

3 Product Positioning Price D4D-N / D4D-R / D4DH Plastic Body, 2 contacts D4N / D4N-R / D4NH Plastic Body, 2 or 3 contacts D4B-N Metal Body) 2 contacts WL (Non- Safety, Metal Body) 2 contacts D4F Small Metal Body) 2 or 4 contacts D4A-N (Non-Safety Metal Body) 2 or 4 contacts Robustness Selling Information Within the three new families of D4N switches are over 1000 part numbers, the chart below contains the model numbers of the switches that have sample inventory levels. The main items that have been put into inventory are the snap-action 2 and 3 contact versions with North American 1, 2 conduit types and M12 connector models. All other models not listed have been uploaded to JD Edwards but do not have inventory levels but, are available upon request. Pricing is slightly less than the existing D4D series in some cases, please refer to JD Edwards for complete details. 3

4 Selling Information List Pricing D4N Safety Limit Switches Part Number Description Stock Status List Price Replaces Switch Model D4N-312G PlasLS/NPT/Snp1NC1NO/AdjRlr S $29 D4D-3121N D4N-112G PlasLS/PG13.5/Snp1NC1NO/AdjRlr S $29 D4D-1121N D4N-3120 PlasLS/NPT/Snp1NC1NO/RlrLvr S $26 D4D-3120N D4N-1120 PlasLS/PG13.5/Snp1NC1NO/RlrLvr S $26 D4D-1120N D4N-2120 PlasLS/Jap/Snp1NC1NO/RlrLvr S $26 D4D-2120N D4N-212G PlasLS/PG13.5/Snp1NC1NO/AdjRlr S $29 D4D-2121N D4N-3131 PlasLS/NPT/Snp1NC1NO/TopPln g S $23 D4D-3131N D4N-3187 NPT, Snp1NC1NO, PlasRod S $31 D4D-3187N D4N-3132 NPT, 1NC1NO Snap, TopRlrPlng S $25 D4D-3132N D4N-2131 G1/2,Rlr Plng, 1NC/1NO-Snap S $22 D4D-2131N D4N-1132 PG13.5,RlrPlng, 1NC/1NO S $22 D4D-1132N D4N-212H G1/2/50mm Adj Lvr/1NC1NO - Snap S $30 D4D-2127N D4N-1162 PG13.5,HorizLvr,1NC/1NO-Snap S $23 D4D-1162N D4N-2132 G1/2,Rlr Plng, 1NC/1NO-Snap S $22 D4D-2132N D4N-312H PlasLS/NPT/Snp1NC1NO/AdjRub S $33 D4D-3172N 50mm D4N-3162 NPT/Snp1NC1NO/RlrLvr One way S $25 D4D-3162N D4N-2187 G1/2,Plas Rod, 1NC/1NO-Snap S $31 D4D-2187N D4N-312H NPT, 1NC1NO Snap, AdjRub 50mm S $33 D4D-3127N D4N-1B22 Pg13.5, 2NC-Slow, Adj Rol Lvr S $35 D4D-1A22N D4N-3A2G NPT, 1NC1NO Slow, AdjRlrLvr S $32 D4D-3521N D4N-1131 Pg13.3, NC1NO Snap,TopPlng S $22 D4D-1131N D4N-2162 G1/2, 1NC1NO Snap, RlrLvr One way S $23 D4D-2162N D4N-3B2G NPT, 2NC Slow, AdjRlrLvr S $32 D4D-3A21N D4N-2B32 G1/2, 2NC Slow, TopRlrPlng S $24 D4D-2A32N D4N-3A20 NPT, 1NC1NO Slow, RlrLvr S $31 D4D-3520N D4N-1A32 Pg13.5, 1NC1NO Slow, TopRlrPlng S $24 D4D-1532N 4

5 D4N-R Manual Reset Safety Limit Switch Part Number Description Stock (S, NS) List Price Replaces Switch Model D4N-3C2GR PlasLS/NPT/Snp2NC1NO/AdjRlr S $39.00 D4D-3A21R D4N-3C20R PlasLS/NPT/Snp2NC1NO/RlrLvr S $38.00 D4D-3520R D4N-3C2HR PlasLS/NPT/Snp2NC1NO/AdjRlrLvr S $45.00 D4D-3521R D4N-3B20R PlasLS/NPT/Snp2NC/RlrLvr S $31.00 D4D-3A20R D4N-3A20R PlasLS/NPT/Snp1NC1NO/RlrLvr S $31.00 D4D-3520R D4N-3C32R PlasLS/NPT/Snp2NC1NO/TopRlrLvr S $38.00 D4D-3532R D4N-3C31R PlasLS/NPT/Snp2NC1no/TopPlun S $38.00 D4D-3531R D4N-2B62R PlasLS,G1/2,Snp,2NC,1wayrolarm S $31.00 D4D-2A62R D4N-3C62R PlasLS,NPT,Snp,2NC1NO,1wayrolarm S $38.00 D4D-3562R D4N-9B20R PlasLS/M12/Snp2NC/RlrLvr S $59.00 New M12 connector style D4N-9A20R PlasLS/M12/Snp1NC1NO/RlrLvr S $59.00 New M12 connector style D4NH Hinged Safety-Door Switch Stock List Replaces Switch Model Part Number Description Status Price D4NH-3CBC Hinge/NPT/Slo2NC1NO/ArmLvr S $70.00 D4DH-3ABC & -35BC D4NH-3CAS Hinge/NPT/Slo2NC1NO/Shaft S $68.00 D4DH-3AAS D4NH-1CAS Hinge/Pg13.5/Slo2NC1NO/Shaft S $68.00 D4DH-1AAS D4NH-9AAS Hinge/M12/Slo1NC1NO/Shaft S $79.00 New M12 connector style D4NH-9ABC Hinge/M12/Slo1NC1NO/ArmLvr S $79.00 New M12 connector style D4NH-9BAS Hinge/M12/Slo2NC/Shaft S $79.00 New M12 connector style D4NH-9BBC Hinge/M12/Slo2NC/ArmLvr S $79.00 New M12 connector style Literature Information Complete specifications are in individual data sheets online in PDF format and in the Supplement to GC Safety-2 catalog. Go to then select Safety Products then Data Sheets. Phase-In / Phase-Out The D4N series will eventually replace all existing D4D models by March Recommend D4N Safety Limit Switches for all new applications. At the back of each data sheet is a list of suggested replacements for existing models. 5

6 Technical Reference Due to the 3 contact configurations, the switch body was lengthened compared to the existing D4D series. Refer to the table below for mounting differences. The operation point of the switch has been maintained and is compatible with existing models for replacement purposes. 6

7 Competitive Overview

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