n Air Fin, Plate, Turbulator & End Plate 3003-O Aluminum Fan Aluminum Hub, Plastic Blades Motor TEFC

Transcription

1 FLUID COOLING P-Bar Series Idustrial OL brazed alumium Costructio IR COOLED OL Hydraulic or Compressor oil coolig Features large Oil Flow High Performace Idustrial Duty brazed lumium Bar ad Plate Core Compact all alumium core assembly Ideal for covertig water cooled equipmet to air cooled Elimiates high water ad sewer costs Elimiates corrosio problems associated with water cooled uits Vertical air flow works well for heat recovery State-of-the-art heat trasfer techology Hydraulic motors available Optioal SE Ports Marie corrosio cotrol coatigs available High performace air side fi desig Detachable legs 50 Ratigs Maximum Operatig Pressure 250 psi (17 BR) Maximum Operatig Temperature 300 F (150 C) How to Order OL OL Model Series OL - Stadard Model Size Selected Coectio Type Blak - NPT S - SE Materials Legs Steel with baked eamel fiish Shroud Steel Stadard Core Brazed lumium Bar ad Plate Taks 5052 lumium Nose Bar & Little Bar 3003-H lumium ir Fi, Plate, Turbulator & Ed Plate 3003-O lumium Fa lumium Hub, Plastic Blades Motor TEFC Specify Motor Required 0 - No Motor 2 - Sigle Phase 3 - Three Phase Volt 9 - Hydraulic 18 - IEC Three Phase Noise Level Blak - Stadard Noise Level LN - Low Noise Level TTPSales@thermasys.com Fluid Compatability Petroleum/mieral oils Oil/water emulsio Water/ethylee glycol

2 Dimesios B F H IN OR OUT OPTIONL D K N 5/8 DI. 4 PLCES 1.77 (44.96) G C H IN OR OUT OPTIONL VENT/DRIN PLUG Net Shippig d H H Weight Weight Model B C pprox. E F G NPT SE J K L Lbs. Lbs. OL (868.68) (456.18) (576.33) (529.84) (762.00) (354.58) (474.73) (150.62) 1.85 (46.99) 1.25 (31.75) 109 (49.44) 148 (67.13) OL (868.68) (568.20) (776.48) (529.84) (762.00) (466.60) (674.88) 2.00 #32 SE (149.35) (46.99) (31.75) (68.49) (77.11) OL / (914.65) (680.21) (946.15) (599.95) (762.00) (578.61) (844.55) 2.00 UN-2B (173.23) (70.10) (31.75) (100.24) (136.08) OL (914.65) (680.21) ( ) (647.95) (762.00) (578.61) (944.88) (152.40) 2.76 (70.10) 1.25 (31.75) 296 (134.26) 430 (195.04) OL (914.65) (886.21) ( ) (698.75) (762.00) (784.61) (944.88) /2 SE (203.20) (70.10) (31.75) (161.03) (233.60) OL Bolt FLG (914.65) (962.15) ( ) (666.75) (762.00) (860.55) ( ) 2.50 (203.20) (70.10) (31.75) (218.63) (263.99) OL (914.65) ( ) ( ) (724.15) (762.00) ( ) ( ) 8.00 (203.20) 2.76 (70.10) 1.25 (31.75) 555 (251.74) 655 (297.10) OL (914.65) ( ) ( ) (774.95) (762.00) ( ) ( ) 3" SE 4 Bolt FLG (203.20) 2.76 (70.10) 1.25 (31.75) 724 (328.40) 825 (374.21) OL (914.65) ( ) ( ) (774.95) (762.00) ( ( ) 8.00 (203.20) 2.76 (70.10) 1.25 (31.75) 760 (344.73) 860 (390.09) IR FLOW E 1.77 (44.96) IR COOLED OL Note: We reserve the right to make reasoable desig chages without otice. ll dimesios are i iches ad (millimeters). Selectio Procedure Performace Curves based o 100 F (55.56 C) E.T.D. or Eterig Temperature Differece (E.T.D = Eterig oil temperature mius ambiet air temperature). SE # F (93.33 C). Oil pressure drop codig: X = 5 PSI (.345 BR) l = 10 PSI (.689 BR) = 15 PSI (1.03 BR) s = 20 PSI (1.38 BR) = 30 PSI (2.10 BR) E.T.D. temperature correctio formula: Eglish Versio 100 HP Curve = HP To Be Removed X Desired E.T.D METRIC Versio KW = Heatload (KW) C Desired E.T.D. ( C) Coversio Hp = KW = X.745 X E.T.D. ( F) C Notes 1. three-way thermostatic valve is recommeded to bypass the cold oil aroud the heat exchager durig start up. 2. Support pipig as eeded. Flexible coectors must be properly istalled to validate warraty. 3. Coolers should ot operate i ambiet temperatures below 35 F (1 C). Cosult factory for recommedatios. 4. The fa caot be cycled. 5. OL coolers operated outdoors must be protected from weather. Cosult factory for recommedatios. 6. If duct work or additioal static resistace is added to the cooler airstream, a auxiliary air mover may be required. 7. Ca be mouted for horizotal air flow, with oil i at bottom port. Maiteace OL Periodic cleaig of the fis with compressed air is eeded to remove the accumulatio of dirt ad dust. If the iside of the tubes eed to be cleaed of oil ad carbo, use a chloriated solvet. Do ot use strog solvets. Do ot use acids or caustic cleaers. TTPSales@thermasys.com

3 Specificatios Electric Motor & Fa Data (1) (60 Hz Nema Frame) IR COOLED OL Fa Fa Motor Full Load Frequecy ema Thermal Soud Model CMM CFM H.P. Voltage Phase mps 230V (Hz) RPM Frame Overload db() at 3 ft. OL-400 OL-725 OL-950 OL / (2) C No / / /460 (3) 3 3.6/3.2 50/ / C No / (2) C No / / /460 (4) 3 4.8/4.2 50/ / C No / (2) TC No / (2) TC No (2) TC No / (2) TC No 96 OL / (2) TC No 98 OL / (2) TC No 98 OL / (2) TC No 98 OL / (2) TC No 102 OL / (2) TC No 102 (1) Published electrical ratigs are approximate, ad may vary because of motor brad. ctual ratigs are o motor ameplate. (2) May also be operated at 50 hz. Cosult factory for details. (3) 50 Hz voltage: / (4) 50 Hz voltage: / ll motors show are TEFCOther motor optios available upo request. Electric Motor Iformatio (50 Hz IEC Frame) soud db() Model CMM CFM KW Voltage Phase Frequecy RPM Frame at 1 meter OL /400/ Hz OL /400/ Hz OL /400/ Hz OL /400/ Hz OL /400/ Hz OL /400/ Hz OL /400/ Hz OL /400/ Hz OL /400/ Hz ll IEC frame motors have CE mark. IEC motor voltages have +/- 10% tolerace. Electric Motor Iformatio (OL-Low Noise) Hydraulic Motor Iformatio 52 soud ema LN LN LN Frequecy db() Model HP Frame RPM CFM CMM Voltage (Hz) at 3 ft. OL-400-1PH-LN 1 56C / OL-400-3PH-LN 1 56C / OL-725-1PH-LN C / OL-725-3PH-LN C / OL-950-3PH-LN TC / OL PH-LN TC / OL PH-LN 2 184TC / OL PH-LN 5 213TC / OL PH-LN 5 213TC / OL PH-LN 5 215TC / OL PH-LN* TCZ / OL vailable i 60 Hz Nema Frame oly. TTPSales@thermasys.com motor oil Flow Mi. Pressure IN 3 /REV Soud required Required (CM 3 /REV) db() Model GPM (LPM) PSI (BR) Displacemet at 3 ft. OL (12.49) 425 (29.31) 0.22 (3.6) 97 OL (12.49) 675 (46.54) 0.22 (3.6) 100 OL (38.23) 300 (20.68) 1.4 (22.94) 92 OL (38.23) 725 (50.00) 1.4 (22.94) 94 OL (38.23) 1100 (75.84) 1.4 (22.94) 98 OL (38.23) 1650 (113.76) 1.4 (22.94) 98 OL (38.23) 1650 (113.76) 1.4 (22.94) 98 OL (38.23) 2000 (137.90) 1.4 (22.94) 102 OL (38.23) 2000 (137.90) 1.4 (22.94) 102 Notes: Maximum Pressure is 2000 psi. Stated Miimum Operatig Pressure is at Ilet Port of Motor psi llowable Back Pressure.

4 Performace Curves Oil P = 5 PSI (0.34 BR) = 10 PSI (0.69 BR) = 15 PSI (1.03 BR) = 20 PSI (1.38 BR) = 30 PSI (2.75 BR) 6.7 Horsepower Removed i 100 F ETD Heat Rejectio (KW/ C) IR COOLED OL (37.85) 20 (75.71) 30 ( ) 40 (151.42) 60 (227.12) 80 (302.83) 100 (378.54) 200 (757.08) ( ) ( ) Note: Derate heat rejectio values 15% if usig 50Hz motors. GPM (LPM) Oil Through Cooler Low Noise Optio Horsepower Removed i 100 F ETD (37.85) Oil P = 5 PSI (0.34 BR) = 10 PSI (0.69 BR) = 15 PSI (1.03 BR) = 20 PSI (1.38 BR) = 30 PSI (2.75 BR) 20 (75.71) (113.56) (151.42) 60 (227.12) 80 (302.83) OL-725-LN OL-400-LN 100 (378.54) Flow Rate GPM (LPM) OL-1600-LN OL-1200-LN OL-950-LN 200 (757.08) OL-2500-LN OL-2000-LN 300 ( ) OL-3500-LN OL-3000-LN 400 ( ) ( ) Heat Rejectio (KW/ C) vailable i 60 Hz Nema Frame oly. OL TTPSales@thermasys.com

5 FLUID COOLING P-Bar Series Idustrial BOL IR COOLED BOL brazed alumium Costructio Features bar ad Plate Brazed lumium Core rugged, lightweight, ad compact provides the best heat trasfer per give evelope size while miimizig pressure drop air-side fi desig miimizes foulig ad static pressure esurig logterm, reliable performace Welded fittigs/ports ad maifolds esure structural itegrity stadard SE ports NPT ad BSPP ports available Customized uits are available to meet your specific performace requiremets T-BR core optioal for high viscosity oils or other highly foulig fluids. *See T-Bar Performace Curve Low Noise Optio vailable Ratigs Maximum Operatig Pressure 250 psi (17 BR) Maximum Operatig Temperature 300 F (150 C) How to Order Materials Moutig Feet Steel Stadard Core Brazed lumium Bar ad Plate Taks 5052 lumium Nose Bar & Little Bar 3003-H lumium ir Fi, Plate, Turbulator & Ed Plate 3003-O lumium Faguard Steel Coectors lumium Fa lumium Hub, Plastic Blades Shroud Steel Motor TEFC & IEC Fluid Compatability Petroleum/mieral oils Oil/water emulsio Water/ethylee glycol 54 BOL Model Series BOL Model Size Selected Coectio Type* 1 - NPT 2 - SE 3 - BSPP Specify Motor Required 2 - Sigle Phase 3 - Three Phase Volt 9 - Hydraulic 18 - IEC Three Phase TTPSales@thermasys.com Core Blak - Stadard Bar & Plate TB - T-BR Core* * T-BR Core optio provides a T-BR core i BOL frame. Used for high foulig or high viscosity fluids. Performace is typically 15-25% less tha the bar ad plate core. Cosult factory for details. Noise Level Blak - Stadard Noise Level LN - Low Noise Level Optioal T-Bar core sect io cutaway

6 Dimesios BOL-4 BOL-8 through BOL (300) #12 SE 1/2 NPT W/ PLUG IR FLOW G B N C PPROXIMTE P BOL 8-30 IR FLOW BOL IR FLOW 7.17 (182) (272) D BOL (254) (340) 2.60 (66) 2.99 (76) 2.48 (63) DRIN H F E.53 (13.46) HOLE (-8, -16).44 X 1.00 (11.18 X 25.40) SLOT (-30, -400).44 X 1.50 (11.18 X 38.10) SLOT (-725 THRU -1600) 2 ECH END K L M J IR COOLED BOL ( ) ( ) 1.38 (35.05) 2" SE 4-BOLT FLNGE (679.96) PPROX 8.76 (222.50) 5.51 (139.95) (896.62) (922.02) IR FLOW (982.73) ( ) (254.00).44 X 1.50 (11.18 x 38.10) SLOT 4 PLCES 1/4 NPT DRIN ( ) ( ) 2.00 (50.80) 7.59 (192.79) (192.79) (192.79) (679.70) 2.00 (50.80) pprox. Ship Wt. Model B C D E F G H J K L M N P lbs (Kg) BOL-4 See diagram above 18 (8.16) BOL-8 BOL-16 BOL-30 BOL-400 BOL-725 BOL-950 BOL-1200 BOL #12 SE M8 Bolt (2PL) (328.42) (400.05) (373.89) (287.62) (83.06) (13.97) (369.06) (77.98) (88.90) (186.94) (355.85) (88.40) (20.4) #12 SE M8 Bolt (2PL) (422.40) (500.13) (410.46) (382.52) (114.56) (14.48) (464.82) (85.09) (95.00) (199.90) (455.93) (87.88) (24.94) #20 SE M10 Bolt (4PL) (535.68) (670.06) (463.04) (495.05) (133.60) (33.53) (628.40) (107.95) (127.00) (254.00) (618.24) (134.11) (56.70) #20 SE M10 Bolt (4PL) (487.68) (570.23) (477.52) (439.67) (165.10) (50.80) (566.42) (107.95) (127.00) (254.00) (510.03) (132.08) (67.13) #20 SE M10 Bolt (4PL) (596.65) (770.13) (472.44) (548.64) (165.10) (50.80) (766.32) (107.95) (127.00) (254.00) (709.93) (132.08) (77.11) M10 Bolt (4PL) (709.68) (940.56) (576.33) (623.57) (241.30) (50.80) (911.61) (153.67) (233.68) (406.40) (870.20) (178.05) (136.08) 2" SE Bolt M10 Bolt (4PL) (709.68) ( ) (611.38) (623.57) (139.70) (50.80) ( ) (153.67) (233.68) (406.40) (970.03) (178.05) (195.04) Flage M10 Bolt (4PL) (914.65) ( ) (646.43) (828.55) (241.30) (50.80) ( ) (153.67) (233.68) (406.40) (970.03) (178.05) (233.60) BOL BOL-2000 See diagram above 582 (264.00) Note: We reserve the right to make reasoable desig chages without otice. ll dimesios are i iches ad (millimeters). TTPSales@thermasys.com

7 Specificatios Electric Motor Iformatio (60 Hz Nema Frame) IR COOLED BOL Full Load thermal Soud Model CMM CFM Motor HP Voltage Phase mps 230V Frequecy RPM Frame Overload db() at 3ft BOL / Hz BOL /3 115/ Hz C No 80 BOL / / Hz C No 80 BOL /2 115/ Hz C No 85 BOL / / Hz C No 85 BOL /2 115/ Hz C No 85 BOL / / Hz C No 85 BOL / Hz C No 97 BOL / Hz C No 97 BOL /2 115/ Hz C No 100 BOL / / Hz C No 100 BOL /2 115/ Hz TC No 92 BOL / / Hz TC No 92 BOL / Hz TC No 94 BOL / Hz TC No 96 BOL / Hz TC No 98 Electric Motor Iformatio (50 Hz IEC Frame) soud Model CMM CFM KW Voltage Phase Frequecy RPM Frame db() at 3ft BOL Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz BOL /400/ Hz ll IEC frame motors have CE mark. IEC motor voltages have +/- 10% tolerace. 56 Hydraulic Motor Iformatio Oil Flow Mi. Pressure Motor IN 3 /REV Soud required Required (CM 3 /REV) db() Model GPM (LPM) PSI (BR) Displacemet at 3 ft. BOL (12.49) 400 (27.58) 0.22 (3.6) 80 BOL (12.49) 400 (27.58) 0.22 (3.6) 80 BOL (12.49) 500 (34.47) 0.22 (3.6) 85 BOL (12.87) 500 (34.47) 0.45 (7.3) 85 BOL (12.49) 425 (29.30) 0.22 (3.6) 97 BOL Notes: Maximum Pressure is 2000 psi. Stated Miimum Operatig Pressure is at Ilet Port of Motor psi llowable Back Pressure. TTPSales@thermasys.com Oil Flow Mi. Pressure Motor IN 3 /REV Soud required Required (CM 3 /REV) db() Model GPM (LPM) PSI (BR) Displacemet at 3 ft. BOL (12.49) 675 (46.50) 0.22 (3.6) 100 BOL (38.23) 300 (20.70) 1.4 (22.9) 92 BOL (38.23) 725 (50.00) 1.4 (22.9) 94 BOL (38.23) 1100 (75.80) 1.4 (22.9) 96 BOL (38.23) 1650 (113.76) 1.4 (22.9) 98

8 Selectio Procedure Step 1 Determie Heat Load. Typical Rule of Thumb, -size cooler for 1/3 of the iput horsepower. Heat load may be expressed as either Horsepower or BTU/Hr or KW/ C. Step 2 Step 3 HP=BTU/HR 2545 BTU/HR=HP x 2545 BTU/HR = KW x x E.T.D.( F) C Determie Eterig Temperature Differece. (ctual E.T.D.) E.T.D. = Eterig oil Eterig mbiet temperature air temperature The eterig oil temperature is geerally the maximum desired system oil temperature. Eterig air temperature is the highest mbiet ir temperature the applicatio will see. Determie the Corrected Heat Dissipatio to use the Curves Eglish Versio Corrected (BTU/Hr) 100 F Heat Rejectio = x Heat Load Desired E.T.D. (BTU/HR) to use with selectio chart Step 4 Step 5 Metric Versio Corrected KW Heatload (kw) = Heat Rejectio C Desired E.T.D. ( C) Select Model From Curves Eter the Performace Curves at the bottom with the GPM oil flow ad proceed upward to the adjusted Heat Rejectio from Step 3. y Model or Curve o or above this poit will meet these coditios. Calculate Oil Pressure Drop Fid the oil pressure drop correctio factor ad multiply it by the Oil Pressure Drop foud o performace curve. Listed Performace Curves are based o: 50 SSU (11 cst) oil 100 F (55.56 C) Eterig Temperature Differece (E.T.D.) If your applicatio coditios are differet, the cotiue with the selectio procedure. IR COOLED BOL Performace Curves BOL Models with Stadard P-BR Core 1,000, , ,000 Performace Data Curve BOL-2000 BOL Heat Rejectio 100F ETD 400, , , ,000 80,000 60,000 40,000 20,000 10,000 1 (3.79) 2 (7.57) 4 (15.14) 6 (22.71) 10 (37.85) 20 (75.71) BOL-4 BOL-16 BOL-8 40 (151.42) Oil Flow GPM (LPM) 60 (227.12) BOL-725 BOL-30 BOL-400 BOL-1200 BOL-950 Oil P = 5 PSI (0.34 BR) = 10 PSI (0.69 BR) = 15 PSI (1.03 BR) = 20 PSI (1.38 BR) 100 (378.54) 200 (757.08) 400 ( ) BOL TTPSales@thermasys.com Heat Rejectio KW/ C Note: Derate heat rejectio values 15% if usig 50Hz motors.

9 Performace Curves BOL Models with Optioal T-BR Core 1,000,000 Performace Data Curve ,000 BOL ,000 BOL , ,000 BOL-1200 BOL IR COOLED BOL Heat Rejectio 100F ETD 200, ,000 80,000 60,000 40,000 BOL-16 BOL-8 BOL-725 BOL-30 BOL Heat Rejectio KW/ C Optioal T-Bar core sect io cutaway 20,000 BOL-4 Oil P = 5 PSI = 10 PSI (0.34 BR) (0.69 BR) ,000 1 (3.79) 2 (7.57) 4 (15.14) 6 (22.71) 10 (37.85) 20 (75.71) 40 (151.42) Oil Flow GPM (LPM) 60 (227.12) 100 (378.54) 200 (757.08) 400 ( ) 0.05 Note: Derate heat rejectio values 15% if usig 50Hz motors. 58 Correctio Factor Viscosity (SSU) BOL Pressure Drop TTPSales@thermasys.com Oil Temperature Typical operatig temperature rages are: Hydraulic Motor Oil 120 F F (49 C C) Hydrostatic Drive Oil 160 F F (71 C C) Egie Lube Oil 180 F F (82.2 C C) utomatic Trasmissio Fluid 200 F F (93.3 C C) Desired Reservoir Temperature Oil Temperature: Oil coolers ca be selected usig eterig or leavig oil temperatures. Off-Lie Recirculatio Coolig Loop: Desired reservoir temperature is the oil temperature eterig the cooler. Retur Lie Coolig: Desired reservoir temperature is the oil temperature leavig the cooler. I this case, the oil temperature chage must be determied so that the actual oil eterig temperature ca be foud. Calculate the oil temperature chage (oil #T) with this formula: Oil #T = (BTU s/hr.) / (GPM Oil Flow x 210). To calculate the oil eterig temperature to the cooler, use this formula: Oil Eterig Temp. = Oil Leavig Temp + Oil #T. Oil Pressure Drop: Most systems ca tolerate a pressure drop through the heat exchager of 20 to 30 PSI. Excessive pressure drop should be avoided. Care should be take to limit pressure drop to 5 PSI or less for case drai applicatios where high back pressure may damage the pump shaft seals.

10 Performace Curves BOL Models with Low-Noise Optio The low oise optio offers the BOL models with a reduced motor speed. This allows a lower soud level output for oise-sesitive applicatios. 1,000,000 Performace Data Curve ,000 BOL-2000-LN BOL-1600-LN ,000 BOL-1200-LN 2.1 Heat Rejectio 100F ETD 300, , ,000 80,000 60,000 40,000 BOL-16-LN BOL-950-LN BOL-725-LN BOL-30-LN BOL-400-LN Heat Rejectio KW/ C IR COOLED BOL BOL-8-LN 20, ,000 1 (3.79) 2 (7.57) vailable o 60 Hz Nema frame oly. 4 (15.14) 6 (22.71) (37.85) (75.71) (151.42) (227.12) Oil Flow GPM (LPM) 100 (378.54) ( ) Electric Motor Iformatio low Low Low oise Noise Noise Frequecy Model HP Frame RPM CFM CMM Voltage (HZ) 8-1PH / PH / PH / PH / PH C / PH C / PH C / PH C / PH C / PH C / PH TC / PH TC / PH TC / PH TC / PH TC / Soud Data Model DB at 3 ft BOL-8-LN 62 BOL-16-LN 69 BOL-30-LN 67 BOL-400-LN 72 BOL-725-LN 82 BOL-950-LN 76 BOL-1200-LN 75 BOL-1600-LN 78 BOL-2000-LN 85 BOL TTPSales@thermasys.com

11 FLUID COOLING P-Bar Series Mobile M IR COOLED M brazed alumium Costructio Features bar ad Plate Brazed lumium Core rugged, lightweight, ad compact provides the best heat trasfer per give evelope size while miimizig pressure drop air-side fi desig miimizes foulig ad static pressure esurig log-term, reliable performace Fa motor assembly has a IP68 with MP-# coectio Welded alumium fittigs/ports ad maifolds esure structural itegrity stadard SE ports NPT ad BSPP ports available Customized uits are available to meet your specific performace requiremets dditioal capabilities for radiators, charge-air-coolers, codesers, ad multi-circuit uits Optioal temperature sesors (see pg. 171) 30/60 psi Bypass available Ratigs Maximum Operatig Pressure 250 psi (17 BR) Maximum Operatig Temperature 300 F (150 C) Fluid Compatability Petroleum/mieral oils Oil/water emulsio Water/ethylee glycol How to Order Materials Core Brazed lumium Bar ad Plate Taks 5052 lumium Nose Bar & Little Bar 3003-H lumium ir Fi, Plate, Turbulator & Ed Plate 3003-O lumium Coectios lumium Core Moutig Brackets Brazed lumium Without Bypass With Bypass 60 Model Series M (MR) M Model Size Selected Coectio Type* 1 - NPT 2 - SE 3 - BSPP * Bypass available o M-12, M-18, M-32, M-48, M-232, M-248 oly. (MR) M-8, M-14, M-20, M-66, M-32 do ot have fa optio. M 3.5 available with fa oly. Bypass* PSI PSI TTPSales@thermasys.com Specify Motor Required 4-12 VDC 4B - 24 VDC

12 Dimesios - Fa/Core.75 (19.05) 1.00 (25.40) M (19.05) #12 SE O-RING PLCES 1.00 (25.40).89 (22.61) 1.77 (44.96) 1.77 (44.96).89 (22.61) 12V DC FN/MOTOR SSEMBLY #12 SE O-RING M-4 IR FLOW IR FLOW 8.25 (209.55) (312.93) 1.18 (29.97) 5.89 (149.62) 12V DC FN/MOTOR SSEMBLY 7.82 (198.63) 6.17 (156.72) 2.48 (62.99) 3.66 (92.96) 3.54 (89.92) 3.54 (89.92) 5.29 (134.37) 5.29 (134.37) 6.26 (159.00) 4.47 (113.54) 7.64 (194.06) 9.02 (229.11) 5.31 (134.87) IR FLOW9.02 (229.11) 4.47 (113.54) 5.33 (135.38) 5.33 (135.38) 6.14 (155.91) 6.14 (155.91) G J #12 SE 3/4 O-RING 1 1/16-12 UN-2B (89.92) (268.99) 9.02 (229.11) 1.38 (35.05).35 X.47 (8.89 x 1194) SLOT 16 PLCES.18 (4.57) 1.77 (44.96) 3.76 (95.50).18 (4.57) 2.03 (51.56) 2.03 (51.56).39 (9.91) H.37 (9.40) HOLE 4 PLCES 2.99 (75.95) 1.28 (32.51).39 (9.91) G 5.98 (151.89) (850.14) (850.14).44 X.75 SLOT.44 X.75 SLOT (11.18 X 19.05) (11.18 X 19.05) 8 PLCES 8 PLCES OPPOSITE SIDE OPPOSITE SIDE (797.05) (797.05) (750.06) (750.06) 1.28 (32.51).12 (3.05) (76.2) D F IR FLOW (529.84) (529.84) SENSOR PORT 3 PLCES SENSOR PORT 3 PLCES IR FLOW E B F (76.2) K K D 5.49 (139.45) (74.93) (199.90) 7.87 (199.90) C 2.56 (65.02) 1.28 (32.51) 2.56 (65.02) 1.28 (32.51) #20 SE #20 SE SENSOR PORT SENSOR PORT 5.49 (139.45) 1.50 (38.10) 1.50 (38.10).64 (16.26).64 (16.26) 7.51 (190.75) 2.95 SENSOR PORT SENSOR PORT (74.93) 7.51 (190.75) M-248 M (27.94) (429.0) (429.0) 8.45 (214.63) 8.45 (214.63) 2.56 (65.02) (374.90) (25.4) (25.4) 9.36 (237.74)9.36 (237.74) (374.90) C (470.15) (470.15).39 (9.91).39 (9.91) (76.2) (76.2) 2.56 (65.02) IR FLOW 14" DI 14" DI 12/24 VDC 12/24 VDC FN/MOTORFN/MOTOR SSEMBLY SSEMBLY (76.2) L E B IR FLOW.12 (3.05) (76.2) L FN/ MOTOR SSEMBLY M-232 #16 SE OPTIONL #16 SE& OPTIONL & REVERSIBLE BYPSS REVERSIBLE BYPSS 30/60 SSEMBLY 30/60 SSEMBLY.44 X.75 (11.18 x 19.05) SLOT.44 X.75 (11.18 x 19.05) SLOT 4 PLCES 4 PLCES H 8.06 ( ) IR FLOW 6.26 (159.00) M-12, M-18, M-32 J #16 SE (600.00) (203.20) (203.20).39 (9.91).44 X.75 SLOT (11.18 X 19.05).39 (9.91) (570.48) 9.98 (253.49).44 X.62 SLOT (11.18 X 15.75) 8 PLCES OPPOSITE SIDE (800.00) (76.2) (533.91) IR FLOW (506.98).39 (9.91) (623.06) SENSOR PORT 3 PLCES #16 SE 7.49 (190.25) 14" DI 12/24 VDC FN/MOTOR SSEMBLY (564.13) (522.99) #20 SE SENSOR PORT (25.4) 2.56 (65.02) 2.56 (65.02) 1.28 (32.51) IR FLOW 7.34 (261.62) (186.44) (76.2) (76.20) (500.13) REF (899.92) (846.84) #16 SE OPTIONL & REVERSIBLE BYPSS 30/60 PSI SSEMBLY.12 (3.05) 1.28 (32.51) 9.84 (249.94) (400.05) 8.86 (225.04) 4.42 (112.27) 1.50 (39.12).64 (186.46) SENSOR PORT DC mp Draw Model B C D E F G H J K L 12V 24V 7.51 (190.75) CFM pprox. Ship (CMM) Wt. lbs (Kg) 300 M-3 See diagram above (8.50) 6 (2.72) 370 M-3.5 See diagram above (10.48) 9 (4.08) 363 M-4 See diagram above (10.28) 16 (7.26) M (350.01) (299.97) 6.26 (159.00) 9.84 (249.94) 9.96 (252.98) (276.10) 5.71 (145.00) 4.41 (112.01) 1.00 #12 SE (25.40) (126.49) 521 (14.75) 19 (8.62) M (400.05) (350.77) ) (299.97) (299.97) (325.12) 5.87 (149.10) 4.96 (125.98) 1.00 #12 SE (25.40) (150.11) 783 (22.17) 23 (10.43) M (500.15) (470.92) 5.95 (151.13) (400.05) (409.96) (439.93) (304.8) 3.86 (98.04) 1.14 #16 SE (28.96) (204.98) 1368 (38.74) 28 (12.70) 1637 M-48 See diagram above (46.40) 45 (20.40) 2234 M-232 See diagram above 19.3* 9.7* (63.26) 65 (29.48) 2904 M-248 See diagram above 19.3* 9.7* (82.24) 90 (40.80) Note: We reserve the right to make reasoable desig chages without otice. Dimesios are i iches ad (millimeters). *MP draw listed as per FN. M.35 X x 1194) SLOT 16 PLCES 7.64 (194.06) 4.51 (114.55) IR COOLED M M-3 TTPSales@thermasys.com

13 Dimesios - Core Oly M-3.75 (19.05) 1.00 (25.40) #12 SE.13 (3.30).89 (22.61) 1.77 (44.96) M-4.90 (22.86) 2.27 (57.66) (266.95) 5.98 (151.88).31 DI 8 PLCES 1.24 (31.5).12 (3.05).88 (22.35) 3.54 (89.92).88 (22.35) 6.00 (152.4) 6.26 (159.00) 9.02 (229.11) 7.64 (194.06).18 (4.57) 9.02 (229.11) 2.44 (61.98) (207.01) (89.92) 9.65 (245.11) #16 SE 1 5/16-12 UNC-2B.36 (9.14) IR COOLED M.40 (10.16) 4.47 (113.54) 5.33 (135.38) 6.14 (155.96) M-8, M-14, M (405.89).35 X.47 SLOT (8.89 x 11.94) 16 PLCES #12 SE 38 x.50 (9.65 x 12.7) SLOT 4 PLCES 1.18 (29.97) 8.15 (207.01).39 (9.91) M-12 thru M-120 H F G.99 (25.15).39 (9.91) 1.28 (32.51) 2.48 (62.99).12 (3.05).39 (9.91) K (350.01) (450.09) (482.1) 2.00 (50.8) B.75 (19.05) C.75 (19.05).62 (15.75) 1.77 (44.96).12 (3.05) J.44 x.75 (11.18 x 19.05) SLOT 8 PLCES (-12, -18, -32) 1 (-48, -66, -82, -120) D (76.20) C E B 2.56 (65.02) SENSOR PORT (-12, -18, -32, -48 ONLY) 3 PLCES M-232 M (25.40) (850.14) (797.00) #16 SE (699.00) 1.96 (49.80) (200.00) (19.10) (76.20) 1.28 (32.50) (900.00) #16 SE (846.84) (749.05) (25.40) 1.46 (37.08) (225.04) (76.2) (19.10) 1.28 (32.51) #20 SE (76.20).44 x.62 (11.1 x 15.7) SLOT 16 PLCES 1.25 (31.80) (750.00).64 (16.26).99 (25.15) 1.00 (25.4).39 (9.91).99 (25.15) 8.45 (214.50) 5.49 (139.45) # 8 SE (410.00) (466.85) (515.62) #20 SE SENSOR PORT 2.56 (65.00) (76.20) 1.25 (31.75).64 (16.26) 1.00 (25.40) E.39 (9.91).44 x.62 (11.10 x 15.70) SLOT 16 PLCES (799.85).99 (25.15).99 (25.15) (261.62) (186.44) (504.00) (564.00) (609.60) SENSOR PORT 2.56 (65.02) 62 approx. Ship Model a b C d e F G H J K Wt. lbs (Kg) M-3 See diagram above 4 (1.81) M-4 See diagram above 7 (3.18) M-8 (76.2) 5.67 (144.02) 6.65 (168.9) 10 (4.54) M (350.01) (299.97) 9.96 (252.98) 9.84 (294.94) (278.89) 4.04 (102.62) 5.71 (145.03) 1.00 (25.4) #12 SE 4.98 (126.49) 15 (6.8) M (152.4) (254.0) (278.89) 14 (6.35) M (400.05) (350.77) (299.97) (299.97) (325.63) 4.94 (125.48) 5.87 (149.10) 1.00 (25.4) #12 SE 5.91 (150.11) 18 (8.16) M (254.0) (363.98) (388.87) 18 (8.16) M M (500.13) (470.92) (409.96) (400.05) (439.93) 3.85 (97.79) (304.8) 1.10 (27.94) #16 SE 8.07 (204.98) 28 (12.7) M (599.95) (562.10) (506.98) (500.13) (533.91) 3.81 (96.77) 8.00 (203.2) 1.10 (27.94) #16 SE 9.98 (253.49) 41 (18.60) M (700.02) (656.08) (597.92) (599.95) (627.89) 3.78 (96.01) (254.0) 1.58 (40.13) #20 SE 50 (22.68) M (800.1) (703.07) (644.91) (700.02) (674.8) (146.05) (254.0) 1.58 (40.13) #24 SE 65 (29.48) M (800.1) ( ) (944.88) (700.02) (975.11) 5.75 (146.05) (254.0) 1.58 (40.13) #24 SE 88 (39.92) M-232 See diagram above 55 (24.95) M-248 See diagram above 80 (36.29) Note: We reserve the right to make reasoable desig chages without otice. ll dimesios are i iches ad (millimeters). TTPSales@thermasys.com

14 Performace Curves M Models with DC Fa ssemblies M Models (No Fa, Core Oly) Performace Data Curve Performace Data Curve 200, , ,000 M Heat Rejectio 100F ETD 100,000 80,000 60,000 40,000 20,000 10,000 1,000 1 (3.79) M-248-4/B M-232-4/B M-48-4/B M-32-4/B M-18-4/B M-12-4/B M-4-4/B M-3.5-4/B M-3-4/B (7.57) (15.14) (22.71) (30.28) (37.85) (75.71) Oil Flow GPM (LPM) 40 (151.42) Oil P = 5 PSI (0.34 BR) = 10 PSI (0.69 BR) = 15 PSI (1.03 BR) = 20 PSI (1.38 BR) (227.12) (302.83) (378.54) Heat Rejectio KW/C Heat Rejectio 100F ETD 300, , ,000 80,000 60,000 40,000 20,000 10,000 5,000 1 (3.79) 2 (7.57) 4 (15.14) M-8 M-4 M-3 M-82 M-248 M-66 M-232 M-48 M-32 M-20 M-18 M-14 M-12 Oil P = 5 PSI (0.34 BR) = 10 PSI (0.69 BR) = 15 PSI (1.03 BR) = 20 PSI (1.38 BR) (75.71) (151.42) 100 (22.71) (30.28) (37.85) (227.12) (302.83) (378.54) Oil Flow GPM (LPM) 200 (757.08) ( ) Heat Rejectio KW/C IR COOLED M Correctio Factor Viscosity (SSU) Selectio Procedure Step 1 Step 2 Step 3 Oil Pressure Pressure Drop Drop Correctio Determie Heat Load. Typical Rule of Thumb, - size cooler for 1/3 of the iput horsepower. Heat load may be expressed as either Horsepower or BTU/HR or KW/ C. HP = BTU/HR 2545 BTU/HR = KW x 1895 x E.T.D.( F) BTU/HR = HP x 2545 C Determie Eterig Temperature Differece. (ctual E.T.D.) (E.T.D.= Eterig oil temperature Eterig mbiet air temperature) The eterig oil temperature is geerally the maximum desired system oil temperature. Eterig air temperature is the highest mbiet ir temperature the applicatio will see, plus add ay pre-heatig of the air prior to its eterig the cooler. Pay special attetio if air is draw from the egie compartmet for coolig. Fid ir Velocity Correctio Factor (Skip to Step 4 if usig our DC Fa ssembly) Calculate actual SFPM ir Velocity or SCFM (Stadard Cubit Feet per Miute) for selectio usig the Face rea from the table. SFPM ir Velocity* = SCFM ir Flow Square Feet Cooler Face rea SMPM = SCMM Square Meter Cooler Face rea (SCFM ir Flow= SFPM ir Velocity x Square Feet Cooler Face rea) *If the ir Velocity calculated is differet tha the value i Step 4, the recheck Corrected oil Pressure drop. Correctio Factor ir Static ir Static Correctio (152.4) (304.8) (457.2) (609.6) (762.0) (914.4) Face Velocity SFPM (smpm) Step 4 Step 5 Step 6 ir Static ih2o ir Static Pressure Drop M-4 M-12 M-18 M-32 M-48 M-66 M-82 M-120 M-232 M-248 M-3 M-3.5 M-8 M-14 M (152.4) (304.8) (457.2) (609.6) (762.0) Face Velocity FPM (mpm) Determie the Corrected Heat Dissipatio to use the Curves Eglish Versio 100 F Corrected (BTU/Hr) Heat Rejectio = Heat Load x Desired x ir Velocity E.T.D Correctio Factor (BTU/HR) to use with selectio chart (ir Factor value ot eeded if usig provided DC Fa assembly; Omit i formula) Metric Versio Corrected Heat Heatload (kw) Rejectio KW = Desired ir Velocity C E.T.D ( C) x Correctio Factor Select Model From Curves Eter the Performace Curves at the bottom with the GPM oil flow ad proceed upward to the adjusted Heat Rejectio from Step 4. y Model or Curve o or above this poit will meet these coditios. Calculate Oil Pressure Drop Fid the oil pressure drop correctio factor ad multiply it by the Oil Pressure Drop foud o performace curve. M Listed Performace Curves are based o: 50 SSU (11 cst) oil 1000 Stadard Feet per Miute (SPFM) (304.8 MPM) ir Velocity 100 F (55.56 C) Eterig Temperature Differece (E.T.D.) If your applicatio coditios are differet, the cotiue with the selectio procedure. TTPSales@thermasys.com ir Static mmh20

15 FLUID COOLING Cool Loop Series Idustrial COL brazed alumium Costructio Features ideal for idepedet coolig ad filterig of system oils low to medium pressure applicatios utilizig low oise screw pump techology pump flows ragig 9.5 gpm to 45 gpm IR COOLED COL bar ad Plate Brazed lumium P-BR core with optioal T-Bar core best heat trasfer per give evelope size while miimizig pressure drop stadard SE ports - NPT ad BSPP port adapters available Optioal cartridge-style filters with both visual ad electrical bypass idicator optios Optioal temperature sesors (see pgs. 169 & 170) COL Filter Optioal Filter Optioal COL Ratigs Maximum Operatig Pressure 250 PSI (17 BR) Maximum Operatig Temperature 300 F (150 C) without filter 230 F (110 C) with filter maximum Viscosity P-BR 150 cst T-BR 320 cst Materials Moutig Feet Steel Stadard Core Brazed lumium Plate ad Bar (T-Bar is optioal) Taks 5052 lumium Nose Bar ad Little Bar 3003-H lumium ir Fi, Plate, Turbulator ad Ed Plate 3003-O lumium Faguard ad Shroud Steel Coectors lumium Fa lumium Hub, Plastic Blades Motor NEM COL How to Order Model Series COL Model Size Selected Ports 1 - NPT 2 - SE 3 - BSPP Fluid Compatability Petroleum Water/ethylee glycol Cuttig oils (cotact TTP) Water-oil emulsios Water-Ethylee Glycol emulsios Mieral oil HLP ad HLVP Ecologic fluids HETG-HEPG-HEE Lubricatio high viscosity oils MIL-H, SKYDROL/HFDR phosphate ester* * Stadard pump seals are ot compatible with phosphate ester. Special pumps with EPDM seals are required. Cosult factory for details. Micro Filtratio Utilize a moder i-lie filter housig ad cartridge Utilizes a stadard cartridge elemet Filter Optios: 10 micro fiberglass, stadard 3, 6, ad 25 micro fiberglass, optioal Cosult factory for high viscosity fluids ß 1000 filtratio efficiecy Filtratio idicator Visual, visual/electrical or electrical Pump* 20-20cc 40-40cc 80-80cc cc TTPSales@thermasys.com Motor 0 - No Motor 3-3ph Filter Blak - Noe *20cc & 40cc Sizes 8, 16, 30, ad 400 oly. 80cc & 100cc Sizes 725, 950, 1200, ad 1600 oly. ** T-BR Core optio provides a T-BR core i COL frame. Used for high foulig or high viscosity fluids. Performace is typically 15-25% less tha the bar ad plate core. Cosult factory for details. Screw Pump Techology offerig sigificat maiteace ad performace advatages. Screw pumps meet the eed of havig a silet hydraulic compoet, uique pump desig offers the characteristics of a gear pump ad the silece of a screw pump. Reliable, high performace, low oise Ru without pulsatio, providig log life to your applicatio Positive displacemet rotary pump with axial flow desig Oly three movig parts Rollig actio elimiates oise ad vibratio Idicator Blak - Noe V - Visual E - Electrical EV - Electrical/ Visual Core Blak - Stadard TB** - T-BR Optioal Heresite Blak - Stadard Pait HC - Heresite

16 Specificatios Pump/Fa Motor Data (COL-8 COL-400) Model COL-8 COL-16 COL-30 COL-400 ctual Displacemet CUIN (CC) Performace based upo 46 cst oil, 60 Hz GPM (LPM) Flow Operatig Pressure PSI (BR) Motor HP RPM Voltage PH/HZ Full Load mps /460 Frame Size Fa CFM (CMM) ir Flow Overall Soud db() at 3 ft (1 m) 1.22 (20) 9.5 (36) 130 (9) /460 3/ / TC 418 (11.83) (40) 21 (79) 130 (9) /460 3/ / TC 418 (11.83) (20) 9.5 (36) 130 (9) /460 3/ / TC 745 (21.09) (40) 21 (79) 130 (9) /460 3/ / TC 745 (21.09) (20) 9.5 (36) 130 (9) /460 3/ / TC 2200 (62.29) (40) 21 (79) 130 (9) /460 3/ / TC 2200 (62.29) (20) 9.5 (36) 130 (9) /460 3/ / TC 1149 (32.53) (40) 21 (79) 130 (9) /460 3/ / TC 1149 (32.53) 77 Pump Motor Data (COL-725 COL-1600) ctual Displacemet CUIN (CC) GPM (LPM) Flow Operatig Pressure PSI (BR) Motor HP RPM Voltage PH/HZ Full Load mps /460 Frame Size Overall Soud db() at 3 ft (1 m) Model COL (74) 35 (133) 218 (15) /460 3/ / TC (93) 45 (169) 203 (14) /460 3/ TC 100 COL (74) 35 (133) 218 (15) /460 3/ / TC (93) 45 (169) 203 (14) /460 3/ TC 92 COL (74) 35 (133) 218 (15) /460 3/ / TC (93) 45 (169) 203 (14) /460 3/ TC 94 COL (74) 35 (133) 218 (15) /460 3/ / TC (93) 45 (169) 203 (14) /460 3/ TC 96 Performace based upo 46 cst oil, 60 Hz IR COOLED COL Fa Motor Data (COL-725 COL-1600) Model Motor HP RPM Voltage PH/HZ Full Load mps /460 Frame Size Fa CFM (CMM) ir Flow COL /460 3/ /2.3 56C 3600 (101.94) COL /460 3/ / TC 4700 (133.10) COL /460 3/ / TC 7000 (198.22) COL /460 3/ / TC 7900 (223.75) Performace based upo 46 cst oil, 60 Hz Desired Reservoir Temperature Oil Temperature: Oil coolers ca be selected usig eterig or leavig oil temperatures. Off-Lie Recirculatio Coolig Loop: Desired reservoir temperature is the oil temperature eterig the cooler. Retur Lie Coolig: Desired reservoir temperature is the oil temperature leavig the cooler. I this case, the oil temperature chage must be determied so that the actual oil eterig temperature ca be foud. Calculate the oil temperature chage (oil #T) with this formula: Oil #T F ( C) = (BTU/hr [GPM oil flow x 210]) [KW (LPM Oil Flow x.029)] To calculate the oil eterig temperature to the cooler, use this formula: Oil Eterig Temp. = Oil Leavig Temp + Oil #T. Oil Pressure Drop: Most systems ca tolerate a pressure drop through the heat exchager of 19 to 30 PSI (1.3 to 2.1 BR). Excessive pressure drop should be avoided. Care should be take to limit pressure drop to 5 PSI (.35 BR) or less for case drai applicatios where high back pressure may damage the pump shaft seals. Oil Temperature Typical operatig temperature rages are: Hydraulic Motor Oil F (49-82 C) Hydrostatic Drive Oil F (71-82 C) Egie Lube Oil F (82-93 C) utomatic Trasmissio Fluid F ( C) COL TTPSales@thermasys.com

17 Dimesios P (PPROX) COL-8 through COL-400 P (PPROX) U U T S T S B I B R I R J E N IR COOLED COL 3.25 (82.55) 3.25 (82.55) H PUMP OUTLET H PUMP OUTLET C (OVERLL) C (OVERLL) M M L L J E O K O K N D D F OUTLET F OUTLET.57 (14.48).57 (14.48) CCESSORY PORT 3 PLCES F INLET G PUMP INLET.53 (13.46) HOLE (-8 & -16).44 X 1.00 (11.18 X 25.40) SLOT (-30 & -400) 2 ECH END 66 Model B C D E F COL-8-20 COL-8-40 COL (328) COL COL COL COL COL COL (328) (422) (422) (536) (536) (488) (488) (400) (400) (500) (500) (670) (670) (570) (570) (664) (664) (664) (664) (682) (682) (682) (682) 4.51 (115) 4.51 (115) 4.51 (115) 4.51 (115) 5.27 (134) 5.27 (134) 6.50 (165) 6.50 (165) (288) (288) (383) (383) (495) (495) (440) (440) Note: We reserve the right to make reasoable desig chages without otice. ll dimesios i iches (millimeters), uless oted otherwise. TTPSales@thermasys.com G (Pump Itlet) H (Pump Outlet) #12 SE #12 SE #16 SE #12 SE #20 SE #24 SE #12 SE #12 SE #16 SE #12 SE #20 SE #24 SE #20 SE #12 SE #16 SE #20 SE #20 SE #24 SE #20 SE #12 SE #16 SE #20 SE #20 SE #24 SE I J K L M N O P R S T U (355) (355) (456) (456) (618) (618) (510) (510) (350) (350) (444) (444) (561) (561) (526) (526) (366) (366) (466) (466) (628) (628) (567) (567) (85) 3.35 (85) 3.35 (85) 3.35 (85) 4.25 (108) 4.25 (108) 4.25 (108) 4.25 (108) 3.74 (95) 3.74 (95) 3.74 (95) 3.74 (95) 5.00 (127) 5.00 (127) 5.00 (127) 5.00 (127) (304) (304) (398) (398) (492) (492) (427) (427) (300) (300) (400) (400) (550) (550) (450) (450) (688) (755) (697) (763) (720) (786) (723) (790) 6.50 (165) 6.50 (165) (279) (279) (432) (432) (279) (279) 3.75 (95) 3.75 (95) 4.35 (110) 4.35 (110) 4.69 (119) 4.69 (119) 5.73 (146) 5.73 (146) 0.88 (22) 0.88 (22) 0.87 (22) 0.87 (22) 1.02 (26) 1.02 (26) 1.19 (30) 1.19 (30) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 3.70 (94) 3.70 (94) 3.70 (94) 3.70 (94)

18 Dimesios COL-725 through COL-1600 P (PPROX.) U T F INLET S I B R J N 3.68 (93.47) (762.00) C E O K D 2.00 (50.80) F OUTLET IR COOLED COL SE Flage CCESSORY PORT 3 PLCES L SE Flage Size B Iches (mm) B Iches (mm) 1½" 1.41 (36) 2.75 (70) 1½ - 13 UNC C C M.44 X 1.50 SLOT (11.18 X 38.10) 2 ECH SIDE 2" 1.69 (43) 3.06 (78) 1½ - 13 UNC 2½" 2.00 (51) 3.50 (89) 1½ - 13 UNC G PUMP INLET H PUMP OUTLET Model B C D E F COL COL COL COL COL COL COL COL (597) (597) (710) (710) (710) (710) (915) (915) (770) (770) (940) (940) (1040) (1040) (1040) (1040) (889) (889) (895) (895) (895) (895) (895) (895) 6.50 (165) 6.50 (165) 9.50 (241) 9.50 (241) 5.50 (140) 5.50 (140) 9.50 (241) 9.50 (241) (549) (549) (624) (624) (624) (624) (829) (829) #20 SE #20 SE 2" SE Flage 2" SE Flage 2" SE Flage 2" SE Flage 2" SE Flage 2" SE Flage G (Pump Itlet) 2" SE Flage 2½" SE Flage 2" SE Flage 2½" SE Flage 2" SE Flage 2½" SE Flage 2" SE Flage 2½" SE Flage H (Pump Outlet) 1½" SE Flage 2" SE Flage 1½" SE Flage 2" SE Flage 1½" SE Flage 2" SE Flage 1½" SE Flage 2" SE Flage I J K L M N O P R S T U (710) (710) (870) (870) (970) (970) (970) (970) (647) (647) (760) (760) (760) (760) (962) (962) (767) (767) (911) (911) (1024) (1024) (1024) (1024) 4.25 (108) 4.25 (108) 6.05 (154) 6.05 (154) 6.05 (154) 6.05 (154) 6.05 (154) 6.05 (154) 5.00 (127) 5.00 (127) 9.20 (234) 9.20 (234) 9.20 (234) 9.20 (234) 9.20 (234) 9.20 (234) (536) (536) (649) (649) (649) (649) (854) (854) Note: We reserve the right to make reasoable desig chages without otice. ll dimesios i iches (millimeters), uless oted otherwise (650) (650) (800) (800) (900) (900) (900) (900) (611) (611) (576) (576) (662) (662) (646) (646) (304) (304) (457) (457) (610) (610) (610) (610) 9.16 (233) 9.16 (233) 9.51 (242) 9.51 (242) 8.47 (215) 8.47 (215) 8.47 (215) 8.47 (215) 1.19 (30) 0.19 (5) 1.38 (35) 1.38 (35) 1.38 (35) 1.38 (35) 1.38 (35) 1.38 (35) 3.70 (94) 3.70 (94) 5.51 (140) 5.51 (140) 5.51 (140) 5.51 (140) 5.51 (140) 5.51 (140) COL TTPSales@thermasys.com

19 Performace Curves Sigle Motor 50hz/1500 RPM Selectio Procedure 25 (19) COL Step 1 Determie Heat Load. Most applicatios ca have a cooler sized for 1/3 of the iput HP (KW). IR COOLED COL HP (KW) Removed 20 (15) 15 (11) 10 (7) 5 (4) COL COL COL COL COL COL-8-40 COL (6) 20 (11) 30 (17) 40 (22) 50 (28) 60 (33) 70 (39) Eterig Temperature Differece F ( C) Step 2 Step 3 Determie Eterig Temperature Differece. (ctual E.T.D.) E.T.D. = Eterig oil temperature F ( C) Eterig ambiet air temperature F ( C) The eterig oil temperature is geerally the maximum desired system oil temperature. Eterig air temperature is the highest ambiet air temperature the applicatio will see. Select Model From Curves. Eter the Performace Curves at the bottom with the GPM (LPM) oil flow ad proceed upward to the adjusted Heat Rejectio from Step 3. y Model or Curve o or above this poit will meet these coditios. Sigle Motor 60hz/1800 RPM HP (KW) Removed 35 (26) 30 (22) 25 (19) 20 (15) 15 (11) 10 (7) 5 (4) COL COL COL COL COL COL COL-8-40 COL-8-20 Listed Performace Curves are based o 46 cst oil. If your applicatio coditios are differet, cosult factory for assistace. Model 50 Hz Flow Rate GPM (LPM) 60 Hz Flow Rate GPM (LPM) COL (30) 9.5 (36) COL (60) 21 (79) COL (30) 9.5 (36) COL (60) 21 (79) COL (30) 9.5 (36) COL (60) 21 (79) COL (30) 9.5 (36) COL (60) 21 (79) 68 COL (6) 20 (11) 30 (17) 40 (22) 50 (28) 60 (33) 70 (39) Eterig Temperature Differece F ( C) Note: T-Bar cores derate performace 15-25%. Cosult factory for sizig iformatio. TTPSales@thermasys.com

20 Performace Curves / Selectio Procedure Dual Motor 50hz/1500 RPM System Pressure Drop HP (KW) Removed 120 (90) 100 (75) 80 (60) 60 (45) 40 (30) 20 (15) COL COL COL COL COL COL COL COL (6) 20 (11) 30 (17) 40 (22) 50 (28) 60 (33) 70 (39) Eterig Temperature Differece F ( C) Estimated Pressure Drop with Filter PSI (BR) Estimated Pressure Drop without Filter PSI (BR) Oil Flow Rate GPM Model (LPM) COL (36) 14 (1.0) 5 (0.3) COL (79) 28 (2.0) 17 (1.2) COL (36) 14 (1.0) 5 (0.3) COL (79) 27 (1.9) 16 (1.1) COL (36) 12 (0.8) 3 (0.2) COL (79) 23 (1.6) 12 (0.8) COL (36) 13 (0.9) 3 (0.2) COL (79) 24 (1.7) 13 (0.9) COL (133) 25 (1.7) 16 (1.1) COL (169) 33 (2.3) 19 (1.3) COL (133) 19 (1.3) 11 (0.8) COL (169) 25 (1.7) 12 (0.8) COL (133) 20 (1.4) 12 (0.8) COL (169) 27 (1.9) 13 (0.9) COL (133) 17 (1.2) 9 (0.6) COL (169) 24 (1.7) 10 (0.7) IR COOLED COL Dual Motor 60hz/1800 RPM Total pressure drop is estimated usig 46 cstk oil. 10 micro mesh filter is used i calculatig filter pressure drop. HP (KW) Removed 120 (90) 100 (75) 80 (60) 60 (45) 40 (30) COL COL COL COL COL COL COL COL Oil Pressure Drop Correctio Correctio Factor (43) (88) (132) (176) (220) (240) (302) (345) Kiematic Viscosity SUS (cstk ) 20 (15) (6) 20 (11) 30 (17) 40 (22) 50 (28) 60 (33) 70 (39) Eterig Temperature Differece F ( C) Model 50 Hz Flow Rate GPM (LPM) 60 Hz Flow Rate GPM (LPM) COL (112) 35 (133) COL (140) 45 (169) COL (112) 35 (133) COL (140) 45 (169) COL (112) 35 (133) COL (140) 45 (169) COL (112) 35 (133) COL COL (140) 45 (169) TTPSales@thermasys.com

21 Micro Filter Specificatios COL-8 COL-400 COL-725 COL-1600 B B D.I. D.I. D.I. IR COOLED COL 1.2 (31.5) C 4 (101) 4 (10) B 2.1 (54) 2.2 (55) 1.3 (32) IN IN 4.7 (119) 4.7 (119) 1.8 (46) 1.8 (46) OUT 4.9 (124) OUT 4.9 (124) IN IN 14.2 (361)* 8.5 (215)* 14.2 (361)* ø3.98 (101) ø3.98 (101) /F 30 mm 4.7 (119) /F 30 mm Coectio Idicator 1.0 (26) 1.1 (27) 3.1 (80) 1.4 (35) 2.4 (61) 1.4 (35) Coectio Idicators Mi. 1.8 (45) 4.7 (119) 1.4 (36) 1.4 (36) Fixig Holes Fixig Holes.39 (10).39 (10) 3.9 (99) Idicator Port Plug T2-/F 30mm Idicator Port Plug T2-/F 30mm 2.24 (57) 2.24 (57) 1.38 (35) (58) (35) 2.28 (58) *Other bowl legths available. Cosult factory for details. ll dimesios i iches (millimeters), uless oted otherwise. 3.9 (99) 70 Filter Housig Materials Head lumium Housig Phosphated Steel Bypass valve Brass/lumium COL Maximum Temperature 230 F (110 C) Bypass valve Opeig pressure 51 PSI (3.5 BR) ±10% Other opeig pressures o request Coectio I/Out #12 SE Seals Stadard NBR Optioal FPM TTPSales@thermasys.com Weight 4.0 lbs (1.8 kg) Volume 0.21 gallos (0.81 liters) Filter Housig Materials Head odized lumium Housig odized lumium Bypass valve Nylo Maximum Temperature 230 F (110 C) Bypass valve Opeig pressure 51 PSI (3.5 BR) ±10% Other opeig pressures o request Coectio I/Out #24 SE Seals Stadard NBR Optioal FPM Weight 7.7 lbs (3.5 kg) Volume 0.40 gallos (1.5 liters)

22 Micro Filter Specificatios Filtratio Media Compositio Iteral support mesh Filter media support Filtratio media Prefilter media Exteral support mesh Compatibility with Fluids The filter elemets are compatible with: Mieral oils to ISO queous emulsios Sythetic fluids, water glycol Seals, stadard i NBR compatible with: Mieral oils to ISO queous emulsios Sythetic fluids, water glycol FPM seals compatible with: Sythetic fluids type HS-HFDR-HFDS-HFDU to ISO Multipass Test I compliace with ew ISO stadard Cotamiat ISO MTD Value ß * Filtratio efficiecy *TTP Stadard Prefilter media Outer support mesh Microfiber filtratio media Iorgaic Microfiber Iteral support Support tube Ier support mesh 50% 90% 98.70% 99% 99.50% 99.90% IR COOLED COL Iteratioal Stadards for Fluid Cotamiatio Cotrol Compoets Recommeded Filtratio Servo valves Proportioal valves Variable displacemet pumps Cartridge valves Pisto pumps Vae pumps Pressure/flow rate cotrol valves Soleoid valves ISO code 12/10/7 13/11/8 14/12/9 15/13/10 16/14/11 17/15/12 18/16/13 19/17/14 20/18/15 NS code bsolute filtratio recommeded 3 micro 6 micro 10 micro* >10 micro *TTP Stadard Filtratio Idicators Visual "V" Electrical/Visual "EV" Coector EN /ISO4400 Electric "E" Coector EN /ISO Cover ad les: ylo Visual idicator gree: cartridge clea Visual idicator red: cartridge clogged Weight: 4.8 oz (136 g) Tighteig torque: 70 ft-lbs (95 Nm) N.C. N.O. Protectio ratig: IP 65 Maximum cotact ratig: 5 /250V~ Voltage: 230 V~ Coector: DIN Microswitch cotact Cable glad: PG 9 Cover ad les: ylo Visual idicator gree: cartridge clea Visual idicator red: cartridge clogged Weight: 6.6 oz (187 g) Tighteig torque: 70 ft-lbs (95 Nm) COL TTPSales@thermasys.com N.C. N.O. Protectio ratig: IP 65 Maximum cotact ratig: 5 /250V~ Voltage: 230 V~ Coector: DIN Microswitch cotact Cable glad: PG 9 Weight: 6.5 oz (184 g) Tighteig torque: 48 ft-lbs (65 Nm) 2 3 1

23 FLUID COOLING Idustrial & Mobile OC Series FETURES Youg Radiator OCS Model Iterchage (approximate) merica Idustrial OCS Iterchage (approximate) Hydraulic Circuits Machie Tool Coolig Gear Oil Coolig Lube Oil Coolig IR COOLED OC Process Coolig Torque Coverters Marie Trasmissios erodyamically Desiged Fa Brazed lumium Core Eclosed Fa Cooled Stadard TEFC INSIDE This Lie Features High efficiet, light weight, low foulig extruded core desig Rugged costructio with a pateted T-Bar brazed alumium core captured i steel framig Both mobile ad idustrial applicatios High flow capacity; with a flow rage from GPM bility to hadle high viscosity fluids i.e. gear oil coolig vailable i 7 sizes with electric or hydraulic motor optios Stadard sizes available with short, lea lead time Materials Fa Blade Composite with cast alumium hub Cabiet Steel with baked eamel fiish Coectios lumium Female SE Motor Support Steel Shroud Steel Core Brazed lumium Motor TEFC & Hydraulic motor Ratigs Max Operatig Pressure psi Max Operatig Temperature F Dimesio Rage OC-3100 OC-2500 OC OC i i i i. TTPSales@thermasys.com i i i i i.

24 How to Order OC Model Series OC - Stadard Model Size Selected Coectio Coversio Kits - order as separate lie item Coectio Type 2 - SE Part Number oc-450 OC-600 OC-1000 OC-1500 OC-2000 OC-2500 OC Pass SE (Flage Cover) Pass NPT Pass NPT Pass BSPP Cosult Factory 2 Pass BSPP 3 Cosult Factory Fill Plug (#20 SE) Dimesios OC-450 & 600 F E E #20 SE 2.50 DI LIFTING LUG M 1 Exteral Relief Bypass Kit BLNK- NO BYPSS PSI PSI Specify Motor Required 0 -NO-MOTOR 3 -THREE PHSE VOLT 9 -HYDRULIC MOTOR 11 - THREE PH EXPLOSION PROOF 18 - THREE PH IEC OC-1000 Through OC-3100 N Material Optios HC - HERESITE COTING () G - GLVNIZED STEEL (CBINET) SFG - STINLESS STEEL (FN GURD) 1 vailable for 2 Pass uit oly. Pressure tolerace is (+5 PSI/-0 PSI). Cosult factory for details. 2 Use HC-G-SFG if all three add-os are desired. 3 Two Pass adapter kits already iclude cover plate. 4 Ports do ot come plugged uless specified at time of order. #20 SE 2.50 DI Liftig Lug M IR COOLED OC IR FLOW T Fa DI IR FLOW J J T FN DI D N /2 NPT G G B.62 DI HOLE 6 PLCES L L K C G /2 NPT Drai 2 Places E B E F G.62 DI Hole 6 Places L L C K shippig DB MODEL B C D E F G H J K L M N T WT (lbs) at 3 ft OC # OC # OC OC OC OC OC i. OC i i. OC-1000 OC i i i i i i. OC TTPSales@thermasys.com i. OC i i.

25 Exteral Bypass Optio (Extra port is removed for bypass optios) OC 450 & 600 OC Port 1 SE Port 1-1/2 SE C/C Flow Directio Hose 7/8 I.D. Check Valve C/C Flow Directio Hose 1-3/8 I.D. Check Valve Port 1 SE Port 1-1/2 SE IR COOLED OC Performace Curves Oe Pass Oil Oil Pipig Diagram OC 450 & 600 Oe Pass Oil OUT HET REJECTION (Btu/mi@ 100 F ETD) OIL P = 5 PSI = 10 PSI = 20 PSI = 30 PSI + + OC-1000 OC-600 OC OC-3100 OC-2500 OC-2000 OC-1500 Oil IN OC 450 & 600 Two Pass Oil IN Oil OUT Two Pass Oil 100 FLOW (GPM) 1000 CP Oe Pass Oil OUT HET REJECTION (Btu/mi@ 100 F ETD) OC OIL P = 5 PSI = 10 PSI = 20 PSI + = 30 PSI = 50 PSI TTPSales@thermasys.com OC-1000 OC-600 OC-450 OC-3100 OC-2500 OC-2000 OC FLOW (GPM) Oil IN Oil IN Two Pass CP Oil OUT

26 Selectio Procedure Performace Curves are based o 50SSU oil eterig the cooler 100 F higher tha the ambiet air temperature used for coolig. This is also referred to as a 100 F Eterig Temperature Differece (ETD). STEP 1 Determie the Heat Load. This will vary with differet systems, but typically coolers are sized to remove 25 to 50% of the iput ameplate horsepower. (Example: 100 HP Power Uit x.33 = 33 HP Heat load.) Covert HP to BTU/MIN: HP x = BTU/MIN STEP 2 Determie Eterig Temperature Differece (ETD). Desired oil eterig cooler F mbiet air temp. F = ctual ETD STEP 3 Determie Curve Horsepower Heat Load. Eter the iformatio from above: E.T.D. Temperature Correctio Factor: 100 x Cv Btu/Micorrected = Iput Btu/Mi x Desired E.T.D. STEP 4 Eter curves at oil flow through cooler ad curve horsepower. y curve above the itersectig poit will work. STEP 5 Determie Oil Pressure Drop from Curves: l = 5 PSI; = 10 PSI; s = 20 PSI; ; = 30 PSI; H = 50 PSI. Multiply pressure drop from curve by correctio factor foud i oil P correctio curve. Example FLUID = SE 20 OIL SYSTEM ELECTRIC NMEPLTE HORSEPOWER = 300HP ENTERING TEMPERTURE = 200 F MBIENT TEMPERTURE = 75 F FLOW RTE = 200GPM Determie heat load. Geerally, about 25% to 33% of the system horsepower is removed. 300hp x 0.33 = 99hp Sice the graphs have the heat load i terms of BTU/mi, the uits must be coverted. 99hp x = 4,199 BTU/mi Calculate the eterig temperature differece (E.T.D.). The E.T.D. is the ilet oil temperature mius the eterig air temperature. ETD= =125 Calculate the corrected curve heat load. Corrected curve heat load = actual heat load x (100/ETD) x Cv (viscosity correctio factor obtaied from the Cv table). 4,199 BTU/mi x (100/125) x 1.02= 3,426 BTU/mi Fid the itersectio poit betwee the corrected heat load ad flow rate o the performace curves. y curve above this poit will work for this applicatio. Usually the smallest cooler is most desired. I this case the itersectig poit o the sigle pass graph idicates that the OC-450 will suffice. The pressure drop should be foud ext. Fid the poit o the curve that is directly above the itersectig poit. This poit o the curve idicates the pressure drop. P 6psi These curves are made for SE 10 oil eterig at 200 F. Therefore, the pressure drop eeds to be corrected. The 1.24 is the pressure drop correctio factor obtaied i the Cp table. P CORRECTED = 6 x 1.24= 7.44 psi IR COOLED OC C V VISCOSITY CORRECTION FCTORS Eterig Liquid mil-l Ester Temp SE 5 SE 10 SE 20 SE 30 SE 40 ISO 22 ISO 32 ISO 46 ISO 68 ISO 100 ISO 150 ISO 220 ISO Polyglycol Phosphate 50%EG Eterig Liquid Temp C P PRESSURE DROP CORRECTION FCTORS OC mil-l Ester SE 5 SE 10 SE 20 SE 30 SE 40 ISO 22 ISO 32 ISO 46 ISO 68 ISO 100 ISO 150 ISO 220 ISO Polyglycol Phosphate 50%EG TTPSales@thermasys.com

27 Specificatios Electric Motor Data (3 Phase TEFC) Model Motor HP Phase HZ Voltage rpm ema Frame Full Load mps Net Weight OC / T / OC / T 10/5 125 OC / T 16/8 138 OC / T 16/8 138 OC / T 28.8/ OC / T 39.4/ OC / T 52/ IR COOLED OC (3 Phase Explosio Proof Class I Group D & Class II Group F&G) Model Motor HP Phase HZ Voltage rpm ema Frame Full Load mps Net Weight OC / T 9.6/ OC / T 9.6/ OC / T 16.2/ OC / T 16.2/ OC / T 28.8/ OC / T 39/ OC / T 51/ (3 Phase 575V TEFC) Model Motor HP Phase HZ Voltage rpm ema Frame Full Load mps Net Weight OC T OC T OC T OC T OC T OC T OC T (3 Phase Metric/IEC) Model Motor KW/HP Phase HZ Voltage rpm iec Frame Full Load mps Net Weight OC / / / OC / / /4 110 OC / / / OC / / / OC / / / OC / / / OC / / / OC Hydraulic Motor Data Model Hp pressure (PSI) Flow (GPM) rpm displacemet (CUIN/REV) OC OC OC OC OC OC OC TTPSales@thermasys.com Hydraulic Motors

28 THE OC DVNTGE T-BR is a flexible desig, high performig, ad a costeffective alumium solutio. dvatages T-BR provides advatages ad value far beyod typical alumium core desigs. E xtruded tubes for a leak free desig Flows high viscosity fluids Low pressure drop due to absece of iteral turbulator IR COOLED OC INSIDE Tubular Micro Chael Extrusio (T-BR ) T-BR is maufactured with lloy 1100 alumium micro chael ad bars, with Zic flame-sprayed extruded tubes ad zic alloy coated fis, i our pateted i-house tube-to-bar brazig process usig a Nocolok CB (Cotrolled tmosphere Brazig) brazig techology furace. Because our tubes are a solid extrusio, T-BR is very robust with o tube seams to fail ad leak. Resistace to fouligtrasfer fluids without pluggig Great for coolig cuttig fluids or gear lube Resistat to salt spray ad salt air Stadard Zic ifused/coated core & fis for up to 10 times protectio i salt coditios Domestic built Optioal core for BOL model high-performace low- cloggig T-BR core IN OC assembly T-Bar Maufacturig Process CUTTING STTIONS 1: Cut extruded alumium tubig 2:CUT spacer BRs FLUX STTION Cool-dow uit 4:Flux core uit to prepare for brazig 7: Cool STCKING STTION 3: Stack assemble tube & Bars to form core uit furace 5:Pre-Heat Weldig Statio 6: Braze 1200 F TTPSales@thermasys.com 8: Weld tak, ports & bracketry to core