FLUID COOLING Shell & Tube A Series
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1 FUID OOING Shell & Tube Series opper & Steel ostructio Features itt Iterchage or Series is Recommeded for New pplicatios ompetitively riced Optioal No-Ferrous ostructio (Water-to-Water Service) Optioal 90/10 opper Nickel oolig Tubes ad roze Ed oets for Sea Water Service NT, SE O-Rig, SE Flage, or S Shell Side oectios vailable Ed oets Removable for Servicig outig Feet Icluded (ay be Rotated i 90 Icremets) WTER OOED Ratigs aximum Shell ressure 300 psi aximum Tube Side ressure 150 psi aximum Temperature 300 F aterials Tubes opper Hubs & Tubesheets Steel or rass Shell Steel aff les r as s Ed oets ast Iro outig rackets S t e el Gaskets Nitrile Rubber/ellulose Fiber Nameplate lumium Foil How to Order odel Series S SF S F F odel Size Selected aff le Spacig Tube Diameter ode 4-1/4 6-3/8 Tubeside asses 0 - Oe ass T - Two ass F - Four ass Shell aterial lak - Steel R - rass oolig Tube aterial lak - opper N - uni Ed oet aterial lak - ast Iro - roze Zic odes lak - Noe Z - Zic 108 S = NT Shell side, NT Tube SF = SE 4 olt Flage (with UN threads) Shell side coectios; NT Tube side coectios = NT Shell side coectios; NT Tube side coectios S = SE O-Rig Shell side coectios; NT Tube side coectios = S Shell side coectios; S Tube side coectios F = SE 4 olt Flage (with UN threads) Shell side coectios; NT Tube side coectios F = SE 4 olt Flage (with etric threads) Shell side coectios; S Tube side coectios SE flages available o some models. osult factory for details. TTSales@thermasys.com
2 Dimesios Oe ass (SE 4 olt Flage) GG U T (eter of cooler to ceter of coectio o opposite side) Z (4 places) HH (both eds) (both eds) (both eds).38 D W N (both eds) K N (both eds) G H J ( each ed) -400 Series -600 & -800 Series -1000, -100 & Series Flage Size GG HH Z - F Z - F /8-16 UN /-13 UN /8-11 UN -16 WTER OOED ODE DI DI NT/S SE O-RING SE 4 OT FNGE /F ** 6.1*** D G H J K N NT/S SE FNGE O-RING NT NT NT T U W x.88 * N/ #16, 15/16-1 UNF () x (6) #4, / UN x #3, / (6) UN x *-408 SE Flage ot available. **SF ***SF NOTE: We reserve the right to make reasoable desig chages without otice. osult factory. ll dimesios are iches. TTSales@thermasys.com
3 Dimesios Two ass (SE 4 olt Flage) U GG T Z (4 places) HH N D 45 W K N ( places) G H J ( each ed) N ( places) WTER OOED -600, -800, & Series -100 Series Flage Size GG HH Z - F Z - F /8-16 UN /-13 UN /8-11 UN -16 ODE DI DI NT/S SE O-RING SE 4 OT FNGE /F * 6.1** D G H J K NT/S SE N T U W FNGE O-RING NT NT NT #16, x / () UNF x (6) #4, / UN x #3, / (6).5 UN x *SF **SF NOTE: We reserve the right to make reasoable desig chages without otice. osult factory. ll dimesios are iches. 110 TTSales@thermasys.com
4 Dimesios Four ass (SE 4 olt Flage) (approx.) GG U T Z (4 places) HH N ( places).6.6 N D 45 W K G H J ( each ed) , -800, & -100 Series Series Flage Size GG HH Z - F Z - F /8-16 UN /-13 UN /8-11 UN -16 WTER OOED ODE DI DI NT/S SE O-RING SE 4 OT FNGE /F * 6.1** D G H J K NT/S FNGE SE O-RING NT N NT NT T U W #16, x / () UNF x (6) #4, / UN x #3, / (6).5 UN x *SF **SF NOTE: We reserve the right to make reasoable desig chages without otice. osult factory. ll dimesios are iches. TTSales@thermasys.com
5 WTER OOED erformace urves Horsepower Removed i ooler OI = 5 SI = 10 SI = 0 SI Oil Flow (G) Ship Wt. odel (lbs) O O F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F 330 Shippig Weights are approximate ipig Hook-up IN OUT Oe ass HOT FUID IN OUT OOING WTER Two ad Four ass HOT FUID ( E REVERSED) OOING WTER Specific applicatios may have differet pipig arragemets. otact factory for assistace. 11 TTSales@thermasys.com
6 Selectio rocedure erformace urves are based o 100SSU oil leavig the cooler 40 F higher tha the water temperature used for coolig. This is also referred to as a 40 F approach temperature. urves are based o a :1 oil to water flow ratio. Step 1 Determie the Heat oad. This will vary with differet systems, but typically coolers are sized to remove 5 to 50% of the iput ameplate horsepower. (Example: 100 H ower Uit x.33 = 33 H Heat load.) If TU/Hr. is kow: H = TU/Hr 545 Step Determie pproach Temperature. Desired oil leavig cooler F Water Ilet temp. F = ctual pproach (ax. reservoir temp.) Step 3 Step 4 Step 5 Determie urve Horsepower Heat oad. Eter the iformatio from above: Horsepower heat load x 40 x Viscosity urve ctual orrectio = Horsepower pproach Eter curves at oil flow through cooler ad curve horsepower. y curve above the itersectig poit will work. Determie Oil ressure Drop from urves: j = 5 SI; = 10 SI; l = 0 SI. ultiply pressure drop from curve by correctio factor foud o oil viscosity correctio curve. Oil Temperature Oil coolers ca be selected usig eterig or leavig oil temperatures. Typical operatig temperature rages are: Hydraulic Oil 110 F F Hydrostatic Drive Oil 130 F F, earig ube Oil 10 F F ube Oil ircuits 110 F F. Desired Reservoir Temperature Retur ie oolig: Desired temperature is the oil temperature leavig the cooler. This will be the same temperature that will be foud i the reservoir. Off-ie Recirculatio oolig oop: Desired temperature is the oil temperature eterig the cooler. I this case, the oil temperature chage must be determied so that the actual oil leavig temperature ca be foud. alculate the oil temperature chage (oil st) with this formula: Oil st = (TU s/hr.) / (G Oil Flow x 10). To calculate the oil leavig temperature from the cooler, use this formula: Oil eavig Temp. = Oil Eterig Temp Oil st. This formula may also be used i ay applicatio where the oly temperature available is the eterig oil temperature. Oil ressure Drop: ost systems ca tolerate a pressure drop through the heat exchager of 0 to 30 SI. Excessive pressure drop should be avoided. are should be take to limit pressure drop to 5 SI or less for case drai applicatios where high back pressure may damage the pump shaft seals. VISOSIT ORRETION aximum Flow Rates OI VISOSIT - SSU Example odel No F Uit aff le Shell Side Tube Side (G) Size Spacig (G) O T F , 7, , 14, , 4 1, , , 3 9, & 836, 4 38, , 3 3, & 1036, 4 4, , 4 51, & 148 3, 6 77, , 6 103, , 6 66, & , 6 100, & 167 4, 6 133, autio: Icorrect istallatio ca cause this product to fail prematurely, causig the shell side ad tube side fluids to itermix. WTER OOED TTSales@thermasys.com
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