AKG 2009 (changes and errors expected) GLOBAL STANDARD COOLER
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1 KG 2009 (changes and errors expected) GLOBL STNDRD COOLER
2 GLOBL STNDRD OIL-TO-IR COOLING SYSTEMS WITH C-MOTOR PRODUCT INFORMTION KG CooL-Line is a standard line of products from the market leader in high performance aluminum cooling systems. KG is best known for it s world-wide presence, German engineering and extremely reliable product quality on the one hand and very competitive prices on the other hand. The CooL-Line type series consist of different models for mobile and stationary applications and are available through our global specialist dealer network. This line of products embraces all-purpose complete cooling systems that comply with European or merican Standards, is suited for normal or rugged environmental operating conditions, and is powered by C-, DC- or hydraulic-motor-driven fans and is also available with noise-optimized models. ll of KG s solutions have been developed with state-of-theart technology, produced in compliance with the highest quality standards and are comprehensively tested in the company s own research and test facility. FETURES OF THE /L SERIES: - High-Performance luminum cooling assemblies - C-motor powered fan - The heat is transferred from the medium to be cooled to the ambient air - Cooler can be universally used in hydraulic oil, transmission oil, engine oil, lubricating oil and coolant circuits - For the cooling of mineral oil, synthetic oil, biological oil as well as of HF, HFB, HFC and HFD liquids and water with at least 0 per cent of antifreeze and anticorrosive additives (other media available) - Can be exposed to operating pressures of up to 26 bar or 17 bar, depending on model BENEFITS: - Highly flexible complete, ready-to-use cooling packages - Compact and robust design, field-tested during many years of use in rugged real life conditions - Largest and most comprehensive series of industrial coolers - Best heat transfer results per given cooler size due to comprehensive research and development - Highest quality due to professional engineering and inhouse manufacturing - vailable from stock or at short notice - s a standard, equipped with KG s patented double-life hollow sections designed to increase cooler service life - s a standard feature, available with louvered high-performance air fins or alternatively with non-louvered low fouling cooling air fins (R-Series) - Noise-optimized models available (low-noise series) /L-Series FETURES/BENEFITS New optimized series coolers with louvered fin design provides the best HET TRNSFER per given cooler size in the industry. New optimized series coolers offer increased performance with lower pressure drop than current same size KG THERML SYSTEMS C SERIES COOLERS. New L low noise series coolers offer slower fan speeds for reduced noise level & lower fan HP requirements. New /L optimized series coolers have proprietary R & D designed, engineered and tested internal and external fins unique to KG THERML SYSTEM coolers. ll /L series coolers are available with internal pressure BYPSS option. New /L optimized series coolers offer the largest, most comprehensive cooler size ranges with competitive pricing and deliveries from stock. PTENTED FLEXIBLE KG HOLLOW PROFILE CooL-Line uses patented KG hollow profiles to reduce local peak strains. This way the strength of heat exchangers is significantly increased and their service life time considerably prolonged. KG HOLLOW PROFILE FETURES: - Reduced Strain: Strength calculations show that when using KG hollow profiles maximum strain is reduced by a factor of 2 - Prolonged Service Life Time: Extensive rig tests have shown that service life time increases by a factor ranging from 3 to with standard profile with hollow profile
3 CooL-Line Selection Software, which is available free of charge will guide you through the cooler model selection process in simple steps and will recommend the optimal KG cooling package for your application: GLOBL STNDRD STNDRD MODELS PERFORMNCE DT (-SERIES) HET REJECTION Horsepower 0-F ETD OIL FLOW - GPM Specifications: Maximum Working Pressure ( through 130) 377 PSI Maximum Working Pressure (160 through 27) 20 PSI Maximum Working Temperature 20 F Materials: Cooler Shroud Fan Guard Fan Blade Mounting Brackets luminum Power Painted Steel Zinc Plated Steel Polypropylene Blades luminum Hub Powder Painted Steel LOW NOISE MODELS PERFORMNCE DT (L-SERIES) HET REJECTION Horsepower 0-F ETD OIL FLOW - GPM
4 GLOBL STNDRD /L SERIES TECHNICL DT Model Size /L /L8 /L10 /L1 /L20 /L30 /L40 /L /L70 /L90 /L10 /L130 /L160 /L21 /L27 HP RPM Motor Frame Full Load pprox. Noise Voltage Working pprox. (3 Phase) Hz mps 230 V Level (db(), 1m) Pressure Shipping (psi) Weight L L L L (lbs) 1/3 1/4 IEC 63 IEC /3 1/4 IEC 63 IEC /2 1/3 IEC 71 IEC /2 1/3 IEC 71 IEC /2 1/3 IEC 71 IEC /2 NEM NEM 208-* /2 NEM NEM 208-* /4 NEM NEM 208-* /4 NEM NEM 208-* NEM NEM 208-* NEM NEM 208-* NEM NEM TC 184TC 208-* NEM NEM TC 213TC 208-* NEM NEM TC 213TC 208-* NEM NEM TC 213TC 208-* 26 17, Electric Motors are TEFC and are not thermally protected. ctual rating may vary with motor brand. Check motor nameplate for actual rating. Motor RPM is reduced by 1/6 for 0 Hz service. * - 3 Phase motors available in 0 Hz. /L SERIES DIMENSIONS ll data based at nominal speed Model Size B C (pprox.) D E F G H J K L M #12 SE /L /16-12 UN-2B M6-1 X12MM Ø 0. Bolt #12 SE /L (4 PL) Ø /16-12 UN-2B /L #16 SE 1 /16-12 UN-2B Ø 0. #16 SE /L Ø 0. 1 /16-12 UN-2B M8-1.2 X16MM #20 SE Bolt (4 PL) /L Ø 0. 1 /8-12 UN-2B /L #20 SE 1 /8-12 UN-2B Ø 0. /L #20 SE /8-12 UN-2B M10-1. Ø 0. /L #20 SE X20MM /8-12 UN-2B Bolt (8 PL) Ø 0. /L Ø 0. /L " SE Ø 0. /L Bolt M Ø 0. /L FLNGE MM Ø 0. /L Bolt (8 PL) Ø 0.7 /L " SE Ø 0.7 /L Bolt 3/4-10 x 1.7 Bolt FLNGE (8 PL) Ø 0.7 ll dimensions in inch
5 GLOBL STNDRD COOLER DIMENSIONS /L OUTLET B Rotation M14 w / PLUG C (PPROX.) Ø 1 [2.00] 43 [1.69] 2" SE 4-BOLT 78 [3.06] D F G INLET E ir Flow (Standard) L 3" SE 4-BOLT 62 [2.44] H Ø M J K Ø 76 [3.00] 106 [4.19] SELECTION PROCEDURES The performance curves are based on the following: - 0 SUS Oil - 0 F Entering Temperature Difference (ETD) If your application conditions are different, use the following selection procedure: STEP 1. DETERMINE THE HET LOD In most cases you can use 1/3 of the input horsepower. Example: 30 HP Power Unit = 10 HP Heat Load STEP 2. DETERMINE THE CTUL ETD DESIRED Entering OIL Temperature - Entering IR Temperature = ETD The entering oil temperature is the highest desired oil temperature. The entering air temperature is the highest anticipated ambient air temperature, plus any pre-heating of the air prior to its entering the cooler. STEP 3. CLCULTE THE DJUSTED BTU/HR FOR SELECTION Horsepower 0 Horsepower For X = Use With Heat Load Desired ETD Selection Chart STEP 4. SELECT THE MODEL FROM THE CURVES Read up from the GPM to the required heat rejection. Select any model on, or above this point. ORDERING INFORMTION SERIES CODE: MODEL SIZE: MOTOR CODE: BYPSS DT: CUSTOM FETURE CODE: SERIES: = Standard, L = Low Noise MODEL SIZE: Selected MOTOR CODE: 0 = No Motor, C = Core Only, 1 = Single Phase, 3 = Three Phase, 7 = 7 Volt BYPSS DT: BPNV = Bypass No Valve, BP2 = 2PSI Internal Bypass, BP30 = 30PSI Internal Bypass, BP60 = 60PSI Internal Bypass, BP6 = 6PSI Internal Bypass, CUSTOM FETURE CODE: B = Blowing Fan, D = SE to NPT daptors, H = Heresite Coating Core, F = Foam Filter ORDER EXMPLE: Heat Exchanger, 90 HP; Suction Fan, 3 Phase; 60PSI Internal Bypass 90-3-BP60
6 KG Thermal Systems, Inc. 809 Mattress factory Road P.O. Box 189 Mebane, NC US Tel: Fax: Internet: KG STRONG GLOBLLY INTEGRTED GROUP OF COMPNIES KG is a globally leading supplier of highperformance coolers and heat exchangers as well as customised system solutions, that comply with the highest quality standards. On a world-wide scale, 2,800 employees work at 12 manufacturing facilities located in Germany, France, United Kingdom, Latvia, the U.S.., China and India. Together with a number of additional oversea sales companies they are on duty around the clock. Your KG-Partner The longstanding and competent partnership with global OEM customers from 22 lines of business such as construction machinery, compressedair systems, agricultural and forestry machines, vehicle construction and many other fields of application give fresh and innovative impetus to the mobile and industrial standard type series. KG operates one of the world s largest research, development, measurement and validation centres for cooling solutions and customised applications. For 90 years KG s heat exchangers have stood for innovative solutions as well as highest engineering and manufacturing competence. luminum Coolers Made by KG DIN EN ISO 9001 : 2000
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