Environmental Product Declaration

Transcription

1 Environmental Product Declaration BREG EN EPD No.: Issue: 02 ECO EPD Ref. No.: This is to certify that this verified Environmental Product Declaration provided by: Tremco-illbruck Ltd Is in accordance with the requirements of: EN 15804:2012+A1:2013 This declaration is for: illbruck PU700 Brick Adhesive Company Address Coupland Road Wigan WN2 4HT UK Derek Hughes Signed for BRE Global Ltd Operator 20 January 2015 Date of this Issue 10 October October 2019 Date of First Issue Expiry Date This verified Environmental Product Declaration is issued subject to terms and conditions (for details visit To check the validity of this EPD please visit or contact us. BRE Global Ltd., Garston, Watford WD25 9XX. T: +44 (0) F: +44 (0) E: BF1331ECOP Rev 0.2 Page 1 of 10 BRE Global Ltd 2015

2 EPD verifica on and LCA details Demonstra on of Verifica on CEN standard EN serves as the core PCRᵃ Independent verification of the declaration and data according to EN ISO 14025:2010 Internal External Third party verifierᵇ: Kim Allbury a: Product category rules b: Op onal for business-to-business communica on; mandatory for business-to-consumer communica on (see EN ISO 14025:2010, 9.4) LCA Consultant Nigel Jones BRE Bucknalls Lane Watford WD25 9XX Verifier Kim Allbury BRE Global Bucknalls Lane Watford WD25 9XX BF1331ECOP Rev 0.2 Page 2 of 10 BRE Global Ltd 2015

3 General Information Summary This environmental product declaration is for 1 piece of illbruck PU700 Brick Adhesive produced by Tremco-illbruck Ltd at the following manufacturing facilities: Tremco-illbruck Productie B.V. Vlietskade 1032 WC Arkel NL 4240 Netherlands This is a Cradle to gate EPD. The life cycle stages included are as shown below (X = included, MND = module not declared): Product Construction Use stage Related to the building fabric Related to the building End-of-life Benefits and loads beyond the system boundary A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D Raw materials supply Transport Manufacturing Transport to site Construction - Installation Use Maintenance Repair Replacement Refurbishment Operational Energy Use Operational Water use Deconstruction Transport Waste processing Disposal Reuse, Recovery and/or Recycling potential X X X MND MND MND MND MND MND MND MND MND MND MND MND MND MND Programme Operator BRE Global, Watford, Herts, WD25 9XX, United Kingdom. This declaration is based on the BRE Environmental Profiles 2013 Product Category Rules for Type III environmental product declaration of construction products to EN 15804:2012+A1:2013. Comparability Environmental declarations from different programmes may not be comparable if not compliant with EN 15804:2012+A1:2013. Comparability is further dependent on the product category rules used and the source of the data, e.g. the database. See EN 15804:2012+A1:2013 for further guidance. Construction Product Product Description illbruck PU700 Brick Adhesive is a high quality adhesive based on modified polyurethanes for bonding bricks, blocks, natural stone and similar building materials and can be used in many industrial and construction applications. illbruck PU700 has excellent long-term resistance to weathering, water, sea water, acids and solvents. It is a ready-to-use product applied using a handheld applicator gun and is sold in a range of canister sizes. BF1331ECOP Rev 0.2 Page 3 of 10 BRE Global Ltd 2015

4 Technical Information Property Value Unit Open me (maximum) 8 Minutes Loading me 24 Hours Tensile strength, to DIN N/mm² Fire resistance, to NEN-EN Minutes Temperature resistance (short-term) -40 to +130 C Temperature resistance (long-term) -40 to +90 C Product Contents Material/Chemical Input % Prepolymer of diphenylmethanediisocyanate, polyols, plas cizers, catalyst and addi ves 90 Mixture of propellants dimethyl ether and propane, iso-butane and n-butane 10 Manufacturing Process illbruck PU700 Brick Adhesive is a one-component PU-Foam consisting of polyol blend, isocyanate resin (MDI) and propellant. The polyol blend (polyols, plasticiser and catalyst) is mixed in a 2500 kg mixing vessel. Each raw material is automatically weighed and controlled/checked via a weighing system, recorded and printed. This print is double-checked by the QC department and reported in the LIMS-database connected to a batch number. The water content of each batch of polyol blend is checked by the QC department. The measured value is noted in LIMSdatabase and should be below 1000 ppm. The batch of polyol blend is pumped from the mixing vessel to the day tank. A tin-plated steel canister is filled with the polyol blend from the day tank together with the MDI which is added directly from storage tanks. A valve is then clinched to the canister and the propellants are added. The canisters are shaken via an in-line machine and a cap or ring is put on. A code is printed on the base of each canister of illbruck PU700 and the canisters are put in cartons before being stored on pallets ready for transport. BF1331ECOP Rev 0.2 Page 4 of 10 BRE Global Ltd 2015

5 The process flow diagram is shown below: Life Cycle Assessment Calculation Rules Declared / Functional unit The declared unit is a 700 ml canister of illbruck PU700 Brick Adhesive. illbruck PU700 Brick Adhesive is available in 500 ml, 700 ml, 750 ml and 800 ml canisters. This EPD covers the 700 ml canister as this was the predominant size manufactured in the study period (2011). System boundary In accordance with the modular approach as defined in EN 15804:2012, this cradle-to-gate EPD includes the product stage (A1-A3) covering both the adhesive and the canister. BF1331ECOP Rev 0.2 Page 5 of 10 BRE Global Ltd 2015

6 Data sources, quality and allocation Specific foreground data derived from the Tremco-illbruck Productie B.V. production process at Arkel is used in the production LCA for modules A1 A3. Generic data is used for all other upstream and downstream processes that are beyond the control of the manufacturer (e.g. raw material production and energy). Modelling of the life cycle of illbruck PU700 was performed using SimaPro 8 LCA software from PRé. Background LCI datasets were taken from ecoinvent database v2.2. Where the creation of additional background datasets was required, these have been created using ecoinvent datasets. In accordance with the requirements of EN 15804, the most current available production data was used. The manufacturerspecific data from Tremco-illbruck Productie B.V. covered a production period of 1 year (01/01/2011 to 31/12/2011). All allocation procedures in the background datasets were according to EN and based on the ISO guidance. Tremco-illbruck Productie B.V. manufactures other finished products at the Arkel site, in addition to those covered by this EPD. Calculations were performed to enable allocation of total site energy use, water use, waste and emissions to the illbruck PU700 Brick Adhesive product. Cut-off criteria All raw materials, packaging materials and consumable item inputs, and associated transport to the plant, process energy and water use, direct production waste and emissions to air and water are included. BF1331ECOP Rev 0.2 Page 6 of 10 BRE Global Ltd 2015

7 LCA Results (INA = Indicator not assessed, AGG = Aggregated, NA = Not Applicable) A1 A2 A3 A1-A3 A4 A5 B1 B2 B3 Indicator Unit Raw materials supply Transport to factory Manufacturing Aggregateted Transport to site Construction - installation Use Maintenance Repair Environmental impacts per declared/functional unit GWP kg CO₂ eq. AGG AGG AGG 3.39 INA INA INA INA INA ODP kg CFC 11 eq. AGG AGG AGG 3.51E-06 INA INA INA INA INA AP kg SO₂ eq. AGG AGG AGG INA INA INA INA INA EP kg (PO₄)³ eq. AGG AGG AGG INA INA INA INA INA POCP kg C₂H₄ eq. AGG AGG AGG INA INA INA INA INA ADPE kg Sb eq. AGG AGG AGG 3.40E-07 INA INA INA INA INA ADPF MJ eq. AGG AGG AGG 70.8 INA INA INA INA INA GWP = Global Warming Potential (Climate Change); ODP = Ozone Depletion Potential; AP = Acidification Potential for Soil and Water; EP = Eutrophication Potential; POCP = Photochemical Ozone Creation; ADPE = Abiotic Depletion Potential Elements; ADPF = Abiotic Depletion Potential Fossil Fuels Resource use PERE MJ AGG AGG AGG 5.47 INA INA INA INA INA PERM MJ AGG AGG AGG INA INA INA INA INA INA PERT MJ AGG AGG AGG 5.47 INA INA INA INA INA PENRE MJ AGG AGG AGG 74.8 INA INA INA INA INA PENRM MJ AGG AGG AGG INA INA INA INA INA INA PENRT MJ AGG AGG AGG 74.8 INA INA INA INA INA SM kg AGG AGG AGG INA INA INA INA INA INA RSF MJ AGG AGG AGG INA INA INA INA INA INA NRSF MJ AGG AGG AGG INA INA INA INA INA INA FW m³ AGG AGG AGG INA INA INA INA INA PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Net use of fresh water Waste to disposal HWD kg AGG AGG AGG INA INA INA INA INA NHWD kg AGG AGG AGG INA INA INA INA INA TRWD kg AGG AGG AGG INA INA INA INA INA RWDHL kg AGG AGG AGG 2.60E-05 INA INA INA INA INA HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; TRWD = Total Radioactive waste disposed; RWDHL = Radioactive waste disposed (high-level nuclear waste) Other output flows CRU kg AGG AGG AGG INA INA INA INA INA INA MFR kg AGG AGG AGG INA INA INA INA INA INA MER kg AGG AGG AGG INA INA INA INA INA INA EE MJ AGG AGG AGG INA INA INA INA INA CRU = Components for reuse; MFR = Materials for recycling; MER = Materials for energy recovery; EE = Export energy BF1331ECOP Rev 0.2 Page 7 of 10 BRE Global Ltd 2015

8 LCA Results (continued) (INA = Indicator not assessed, AGG = Aggregated, NA = Not Applicable) B4 B5 B6 B7 C1 C2 C3 C4 D Indicator Unit Replacement Refurbishment Operational energy use Operational water use Demolition Transport Waste processing Disposal Reuse/ Recovery/ Recycling potential Environmental impacts per declared/functional unit GWP kg CO₂ eq. INA INA INA INA INA INA INA INA INA ODP kg CFC 11 eq. INA INA INA INA INA INA INA INA INA AP kg SO₂ eq. INA INA INA INA INA INA INA INA INA EP kg (PO₄)³ eq. INA INA INA INA INA INA INA INA INA POCP kg C₂H₄ eq. INA INA INA INA INA INA INA INA INA ADPE kg Sb eq. INA INA INA INA INA INA INA INA INA ADPF MJ eq. INA INA INA INA INA INA INA INA INA GWP = Global Warming Potential (Climate Change); ODP = Ozone Depletion Potential; AP = Acidification Potential for Soil and Water; EP = Eutrophication Potential; POCP = Photochemical Ozone Creation; ADPE = Abiotic Depletion Potential Elements; ADPF = Abiotic Depletion Potential Fossil Fuels Resource use PERE MJ INA INA INA INA INA INA INA INA INA PERM MJ INA INA INA INA INA INA INA INA INA PERT MJ INA INA INA INA INA INA INA INA INA PENRE MJ INA INA INA INA INA INA INA INA INA PENRM MJ INA INA INA INA INA INA INA INA INA PENRT MJ INA INA INA INA INA INA INA INA INA SM kg INA INA INA INA INA INA INA INA INA RSF MJ INA INA INA INA INA INA INA INA INA NRSF MJ INA INA INA INA INA INA INA INA INA FW m³ INA INA INA INA INA INA INA INA INA PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Net use of fresh water Waste to disposal HWD kg INA INA INA INA INA INA INA INA INA NHWD kg INA INA INA INA INA INA INA INA INA TRWD kg INA INA INA INA INA INA INA INA INA RWDHL kg INA INA INA INA INA INA INA INA INA HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; TRWD = Total Radioactive waste disposed; RWDHL = Radioactive waste disposed (high-level nuclear waste) Other output flows CRU kg INA INA INA INA INA INA INA INA INA MFR kg INA INA INA INA INA INA INA INA INA MER kg INA INA INA INA INA INA INA INA INA EE MJ INA INA INA INA INA INA INA INA INA CRU = Components for reuse; MFR = Materials for recycling; MER = Materials for energy recovery; EE = Export energy BF1331ECOP Rev 0.2 Page 8 of 10 BRE Global Ltd 2015

9 Interpretation The raw material inputs to the illbruck PU700 Brick Adhesive product are responsible for the majority of the impacts to the environment, followed by the product container materials such as the tin-plated steel canister. These impacts can be attributed to emissions and energy use associated with extraction of abiotic resources, manufacturing of the PU700 PU-foam product and production of the packaging inputs. Figure 1 presents the GWP (kg CO2 eq.) impact per 700 ml canister of illbruck PU700 caused by raw material inputs, canister inputs, other packaging, transport of inputs and the production process to the overall impact and shows that the PU700 raw material inputs contribute around 67% of the total impact. Of the raw material inputs to the illbruck PU700, the isocyanate and polyol blend (the 2 largest material inputs by mass) are the largest sources of impact. Together they contribute between 81% and 99% to the total environmental impact from material inputs across all impact categories. See Figure 2. Figure 1 BF1331ECOP Rev 0.2 Page 9 of 10 BRE Global Ltd 2015

10 Figure 2 Sources of additional information BRE Global. BRE Environmental Profiles 2013: Product Category Rules for Type III environmental product declaration of construction products to EN 15804:2012+A1:2013. PN 514. Watford, BRE, BSI. Sustainability of construction works Environmental product declarations Core rules for the product construction products. BS EN 15804:2012+A1:2013. London, BSI, category of BSI. Environmental labels and declarations Type III Environmental declarations Principles and procedures. BS EN ISO 14025:2010 (exactly identical to ISO 14025:2006). London, BSI, BSI. Environmental management Life cycle assessment Principles and framework. BS EN ISO 14040:2006. London, BSI, BSI. Environmental management Life cycle assessment requirements and guidelines. BS EN ISO 14044:2006. London, BSI, PRé Consultants bv, SimaPro 8 LCA Software ecoinvent Centre. Swiss Centre for Life Cycle Inventories. illbruck PU700 Masonry Adhesive brochure. Available to download from NEN-EN :2007+A1:2009. Fire classification of construction products and building elements. Classification using data from fire resistance tests, excluding ventilation services DIN 53455: Testing of plastics; Tensile test BF1331ECOP Rev 0.2 Page 10 of 10 BRE Global Ltd 2015